Product Manual A

3
TABLE OF CONTENTS
Page
INTRODUCTION ................................................................................................................................ 2
SAFETY NOTES ................................................................................................................................ 4
OPERATING SAFETY ....................................................................................................................... 4
ENGINE SAFETY............................................................................................................................... 5
SERVICE SAFETY............................................................................................................................. 6
TOWING SAFETY.............................................................................................................................. 6
REPORTING TRAILER SAFETY DEFECTS ..................................................................................... 7
SAFETY SYMBOL SUMMARY .......................................................................................................... 8
SPECIFICATIONS - MLT5060MV, MLT5060KV................................................................................ 9
SPECIFICATIONS - MLT5080KV .................................................................................................... 10
UNIT DIMENSIONS ......................................................................................................................... 11
UNIT SERIAL NUMBER LOCATIONS ............................................................................................ 12
COMPONENT LOCATIONS ............................................................................................................ 13
LIGHT TOWER SET UP................................................................................................................... 14
RAISING THE MAST........................................................................................................................ 15
MAIN CONTROL PANEL - MLT5060MV, MLT5060KV ................................................................... 16
MAIN CONTROL PANEL - MLT5080KV .......................................................................................... 17
PRESTART CHECKLIST ................................................................................................................. 18
STARTING THE UNIT...................................................................................................................... 18
AUTOMATIC SHUTDOWN ..............................................................................................................19
LIGHT OPERATION......................................................................................................................... 19
VOLTAGE REGULATION OPTION ................................................................................................. 19
DERATING FOR ALTITUDE ............................................................................................................ 19
WET STACKING .............................................................................................................................. 20
CONTROL PANEL RECEPTACLES................................................................................................ 20
SHUTTING DOWN THE UNIT ......................................................................................................... 20
LOWERING THE MAST................................................................................................................... 21
REMOVING THE LIGHTS FOR TRANSPORTATION ..................................................................... 22
TOWING THE UNIT ......................................................................................................................... 22
LIFTING THE UNIT .......................................................................................................................... 23
GENERAL MAINTENANCE ............................................................................................................23
BASIC MAINTENANCE SCHEDULE - MITSUBISHI ENGINE ........................................................ 24
BASIC MAINTENANCE SCHEDULE - KUBOTA ENGINE .............................................................. 25
WINCH USE, OPERATION & MAINTENANCE ............................................................................... 26
JACK MAINTENANCE ..................................................................................................................... 26
TRAILER WHEEL BEARINGS ......................................................................................................... 27
LOWER RADIATOR HOSE HEATER OPTION - USE AND MAINTENANCE................................. 27
TROUBLESHOOTING THE LIGHTS ............................................................................................... 28
MAST LIGHT CONNECTIONS ........................................................................................................ 29
AC WIRING DIAGRAM .................................................................................................................... 30
DC WIRING DIAGRAM - MITSUBISHI ENGINE ............................................................................. 31
DC WIRING DIAGRAM - KUBOTA ENGINE .................................................................................. 32
DC WIRING DIAGRAM - ELECTRIC WINCH ................................................................................. 33
DC WIRING DIAGRAMS FOR OPTIONAL EQUIPMENT ............................................................... 34
TRAILER LIGHTS WIRING DIAGRAM ........................................................................................... 35
SERVICE LOG ................................................................................................................................. 36
NOTES ............................................................................................................................................. 37