Product Manual A

3
TABLE OF CONTENTS
Page
INTRODUCTION ................................................................................................................................ 2
SAFETY NOTES ................................................................................................................................ 4
OPERATING SAFETY ....................................................................................................................... 4
ENGINE SAFETY............................................................................................................................... 5
SERVICE SAFETY............................................................................................................................. 6
TOWING SAFETY.............................................................................................................................. 6
REPORTING TRAILER SAFETY DEFECTS ..................................................................................... 7
SAFETY SYMBOL SUMMARY .......................................................................................................... 8
SPECIFICATIONS - MLT4150MV/MLT4200IV .................................................................................. 9
UNIT DIMENSIONS ......................................................................................................................... 10
UNIT SERIAL NUMBER LOCATIONS ............................................................................................. 11
COMPONENT LOCATIONS ............................................................................................................ 12
LIGHT TOWER SET UP................................................................................................................... 13
RAISING THE MAST........................................................................................................................ 14
MAIN CONTROL PANEL - MLT4150MV/MLT4200IV ...................................................................... 15
EMERGENCY STOP SWITCH ........................................................................................................ 16
PRE-START CHECKLIST ................................................................................................................ 16
STARTING THE LIGHT TOWER ..................................................................................................... 17
AUTOMATIC SHUTDOWN ..............................................................................................................17
LIGHT OPERATION......................................................................................................................... 18
VOLTAGE REGULATION (OPTIONAL)........................................................................................... 18
DERATING FOR ALTITUDE ............................................................................................................ 18
WET STACKING ............................................................................................................................. 19
RECEPTACLE PANEL..................................................................................................................... 19
SHUTTING DOWN........................................................................................................................... 19
LOWERING THE MAST................................................................................................................... 20
REMOVING THE LIGHTS FOR TRANSPORTATION ..................................................................... 21
TOWING THE TRAILER .................................................................................................................. 21
LIFTING THE TRAILER ................................................................................................................... 22
SERVICING THE UNIT .................................................................................................................... 22
DAILY MAINTENANCE CHECKS .................................................................................................... 22
BASIC MAINTENANCE SCHEDULE (MITSUBISHI ENGINE) ........................................................ 23
BASIC MAINTENANCE SCHEDULE (ISUZU ENGINE) .................................................................. 24
WINCH USE, OPERATION & MAINTENANCE ............................................................................... 25
JACK MAINTENANCE ..................................................................................................................... 25
TRAILER WHEEL BEARINGS ......................................................................................................... 26
LOWER RADIATOR HOSE HEATER OPTION - USE AND MAINTENANCE................................. 26
TROUBLESHOOTING THE LIGHTS ............................................................................................... 27
MAST JUNCTION BOX WIRING ..................................................................................................... 28
AC WIRING DIAGRAM - MLT4150MV/MLT4200IV ......................................................................... 29
AC WIRING DIAGRAM - RECEPTACLE PANEL ............................................................................ 30
AC WIRING DIAGRAM - RECEPTACLE PANEL OPTIONS ........................................................... 31
AC WIRING DIAGRAM - RECEPTACLE PANEL OPTIONS (CONTINUED) .................................. 32
DC WIRING DIAGRAM - MITSUBISHI ENGINE.............................................................................. 33
DC WIRING DIAGRAM - ISUZU ENGINE ....................................................................................... 34
DC WIRING DIAGRAM - ELECTRIC WINCH .................................................................................. 35
DC WIRING DIAGRAMS FOR OPTIONAL EQUIPMENT ............................................................... 36
TRAILER LIGHTS WIRING DIAGRAM ............................................................................................ 37
SERVICE LOG ................................................................................................................................. 38