Owner’s Manual XT8000E Series Portable Generator * * NOT INTENDED FOR USE IN CRITICAL LIFE SUPPORT APPLICATIONS. * SAVE THIS MANUAL. Provide this manual to any operator of the generator. Reference all appropriate documentation. This manual should remain with the unit.
WARNING! California Proposition 65 Engine exhaust and some of its constituents are known to the state of California to cause cancer, birth defects, and other reproductive harm. WARNING! California Proposition 65 This product contains or emits chemicals known to the state of California to cause cancer, birth defects, and other reproductive harm.
Table of Contents Unit Information Unit Information ..........................................................iii Use this page to record important information about your generator set. Frequently Asked Questions .................................... iv Section 1 - Safety ........................................................ 1 1.1 Read This Manual Thoroughly ................................ 1 1.2 Safety Rules............................................................
Frequently Asked Questions Q: What needs to be done to the fuel before extended storage? A: First treat the remaining gasoline in the fuel tank with a commercially available fuel stabilizer. Now the fuel can either be drained, or left in the tank after following proper treatment procedures.
Q: The Hourmeter said it was time to service the air filter. After the service has been performed, does anything need to be done to the Hourmeter? A: The Hourmeter will alert the owner continuously for one hour before until one hour after scheduled maintenance has been reached. Oil changes (at 100 hours) or air filter servicing (at 200 hours).
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Section 1 Safety Thank you for purchasing this model by Generac Power Systems, Inc. This model is a compact, high performance, air-cooled, engine driven generator designed to supply electrical power to operate electrical loads where no utility power is available or in place of utility due to a power outage. 1.1 — READ THIS MANUAL THOROUGHLY If any portion of this manual is not understood, contact the nearest Authorized Dealer for starting, operating and servicing procedures.
1.2.2 — Exhaust & Location Hazards Never operate in an enclosed area or indoors! NEVER use in the home, in a vehicle, or in partly enclosed areas such as garages, EVEN IF doors and windows are open! ONLY use outdoors and far from open windows, doors, vents, and in an area that will not accumulate deadly exhaust. 1.2.1 — General Hazards • NEVER operate in an enclosed area, in a vehicle, or indoors EVEN IF doors and windows are open.
1.2.3 — Electrical Hazards • The generator produces dangerously high voltage when in operation. Avoid contact with bare wires, terminals, connections, etc., while the unit is running, even on equipment connected to the generator. Ensure all appropriate covers, guards and barriers are in place before operating the generator. • Wipe up any fuel or oil spills immediately. Ensure that no combustible materials are left on or near the generator.
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Section 2 General Information 2.1 — UNPACKING • Remove all packaging material. • Remove separate items. • Remove the generator from carton. 2.1.1 — Documents and Accessories (not shown) Check all contents. If any parts are missing or damaged, call 1-888-77LOWES. 2.2.2 — Installing Wheels NOTE: The wheels are not intended for over-the-road use. 1. Install the Wheels as follows (Figure 2-1): — Slide the Axle Pin through the Wheel, Wheel Bracket on the frame and a 5/8" Flat Washer.
2.2.5 — Battery Cables NOTE: H The battery shipped with the generator has been fully charged. The positive and negative cables are NOT connected and must be attached prior to operation. J K The NEGATIVE (black) (-) battery cable should: 1. Always be DISCONNECTED FIRST. 2. Always be CONNECTED LAST. Use two 8 mm wrenches to tighten battery hardware. _ G + F E Figure 2-2. Control Guard and Frame Foot Assemblies NEGATIVE POSITIVE 2.2.4 — Installing Handle 1.
• Ignition System 2.5 — KNOW THE GENERATOR — Spark Plug — Ignition Module • Exhaust System Compare the generator to Figures 2-5 through 2-7 to become familiarized with the locations of various controls and adjustments. — Exhaust Manifold — Muffler — Pulsed Air Valve — Catalyst Read the Owner’s Manual and Safety Rules before operating this generator. 1.
22 13 12 21 20 15 16 14 17 9 10 25 18 11 19 23 24 Figure 2-6. Generator Controls 9. Grounding Location - Ground the generator to an approved earth ground here. See “Grounding the Generator” for details. 10. Spark Arrestor - Reduces fire hazards by containing sparks. (California CARB models only) 11. Muffler – Quiets the engine. 12. Fuel Cap - Remove to fill fuel tank. 13. Recovery Hose - vapor tube between roll over valve and the engine. 14. Carbon Canister - California CARB models only. 15.
2.5.1 — Connection Plugs 2.5.1.1 — 120 VAC, 20 Amp, GFCI Duplex Receptacle This is a 120 Volt outlet protected against overload by a 20 Amp push-to-reset circuit breaker (Figure 2-8). Use each socket to power 120 Volt AC, single phase, 60 Hz electrical loads requiring up to a combined 2400 watts (2.4 kW) or 20 Amps of current. Use only high quality, well-insulated, 3-wire grounded cord sets rated for 125 Volts at 20 Amps (or greater).
2.6 — BEFORE STARTING THE GENERATOR 0000.0 Prior to operating the generator: • Engine oil will need to be added. • Fill the fuel tank with unleaded fuel. 2 HOUR GLASS GRAPHIC RESET BUTTON (IF EQUIPPED) Figure 2-11. Hourmeter When the hour meter is in the Flash Alert mode, the maintenance message will always alternate with elapsed time in hours and tenths. The hours will flash four times, then alternate with the maintenance message four times until the meter resets itself.
5. Install oil fill cap and finger tighten securely. 6. Check engine oil level before starting each time thereafter. 2.6.2 — Adding Fuel $ $ Never fill fuel tank indoors. Never fill fuel tank when engine is running or hot. Avoid spilling gasoline on a hot engine. Allow engine to cool entirely before filling fuel tank. DO NOT light a cigarette or smoke when filling the fuel tank. Do not overfill the fuel tank. Always leave room for fuel expansion.
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Section 3 Operation 3.1 — HOW TO USE THE GENERATOR See the "To Start the Engine" section for how to safely start and stop the generator and how to connect and disconnect loads. If there are any problems operating the generator, please call 1-888-77LOWES.
3.2 — GENERATOR LOADS Overloading a generator in excess of its rated wattage capacity can result in damage to the generator and to connected electrical devices. Observe the following to prevent overloading the unit: • Add up the total wattage of all electrical devices to be connected at one time. This total should NOT be greater than the generator's wattage capacity. • The rated wattage of lights can be taken from light bulbs.
4. When the engine starts, move the choke lever to the RUN position. If engine falters, move choke lever back to the START position until the engine runs smoothly and then return it to the RUN position. 5. This generator is also equipped with a manual recoil starter which may be used if the battery is discharged. 5. When the engine starts, move the choke lever until the engine runs smoothly and then fully to the RUN position.
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Section 4 Maintenance 4.1 — General Recommendations 4.2.1 — Generator Cleaning The warranty of the generator does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the generator as instructed in this manual. • Use a damp cloth to wipe exterior surfaces clean. Some service procedures will be performed periodically to properly maintain the generator.
4.3.1 — Engine Maintenance ADD + When working on the generator, always disconnect spark plug wire from spark plug and keep wire away from spark plug. 4.3.2 — Oil Level Check See the “Before Starting the Generator” section for information on Adding and checking the oil level. The oil level should be checked before each use, or at least every eight hours of operation. Keep the oil level maintained. See Figure 4-1 for the dipstick and oil fill location. 4.3.
or grass-covered unimproved ! brush-covered land, it must be equipped with a spark arrestor. If using the generator on any forest-covered, The spark arrestor must be maintained in good condition by the owner/operator. Figure 4-4. Spark Plug Gap 4.3.5 — Air Filter Service The engine will not run properly and may be damaged if using a dirty air filter. Clean the air filter every 50 hours or annually (Figure 4-5). Clean or replace more often if operating under dusty conditions. 1.
3. 4. Remove the six screws attaching the valve cover(s). Make sure the piston is at Top Dead Center (TDC) of its compression stroke (both valves closed). To get the piston at TDC, pull the recoil handle slowly while watching the piston through the spark plug hole. The piston should move up and down. The piston is at TDC when it is up as high as it can go. 5. Insert a 0.006 in. (0.15 mm) feeler gauge, for intake clearance, between the intake rocker arm and valve stem. Insert a 0.008 in. (0.
NOTE: INLINE FUSE LOCATION Do not use the battery charger for more than 48 hours at one charge. Charge the battery at least once every 3 months. 4.3.10 — Battery Replacement When the battery will no longer accept a charge, replacement is necessary. The battery is needed to use the electric starter. NOTE: Figure 4-9. Battery Charger Fuse . $ Storage batteries give off explosive hydrogen gas while recharging. An explosive mixture will remain around the battery for a long time after it has been charged.
NOTE: Your generator can still be operated using the recoil starter. 4.4 — Generator Storage * exhaust areas are warm. NEVER cover the generator while engine and The unit should be started at least once every 30 days and be allowed to run at least 30 minutes. If this cannot be done and the unit must be stored for more than 30 days, use the following information as a guide to prepare it for storage. * Allow unit to cool entirely before storage. 4.4.1 — Long Term Storage 1.
Section 5 Troubleshooting 5.1 — Troubleshooting Guide PROBLEM CAUSE CORRECTION Engine is running, but no AC output is available. 1. 2. 3. 4. 5. Circuit breaker is open. Poor connection or defective cord set. Connected device is bad. Fault in generator. 120V GFCI tripped (no light). 1. 2. 3. 4. 5. Reset circuit breaker. Check and repair. Connect another device that is in good condition. Contact Authorized Service Facility. Reset 120V GFCI push button (light is on).
5.2 — Replacement Service Parts 24 Description Part No.
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Part No. 0K3177 Rev C 08/12/14 © Generac Power Systems, Inc. All rights reserved Specifications are subject to change without notice. No reproduction allowed in any form without prior written consent from Generac Power Systems, Inc. Generac Power Systems, Inc. S45 W29290 Hwy. 59 Waukesha, WI 53189 1-888-GENERAC (1-888-436-3722) generac.
