INSTALLATION GUIDELINES ECO GEN Series 6kW Air-cooled Generators THIS MANUAL MUST BE USED IN CONJUNCTION WITH THE OWNERS MANUAL. INTENDED FOR USE IN CRITICAL LIFE SUPPORT NOT APPLICATIONS.
Table of Contents TABLE OF CONTENTS Introduction ......................................................... Inside Front Cover Read this Manual Thoroughly ..............................................IFC Contents ................................................................................1 Operation and Maintenance ....................................................1 How to Obtain Service ............................................................1 Safety Rules........................................
Safety Rules symbol points out important safety information that, if not followed, could endanger personal safety and/or This property of others. SAFETY RULES This symbol points out potential fire hazard. This symbol points out potential electrical shock hazard. These Instructions – The manufacturer Save suggests that these rules for safe operation be copied and posted near the unit’s installation This symbol points out potential explosion hazard.
Safety Rules GENERAL HAZARDS • For safety reasons, the manufacturer recommends that this equipment be installed, serviced and repaired by a Service Dealer or other competent, qualified electrician or installation technician who is familiar with applicable codes, standards and regulations. The operator also must comply with all such codes, standards and regulations. • The engine exhaust fumes contain carbon monoxide, which can be DEADLY.
General Information EXPLOSION HAZARDS • Do not smoke around the generator. Wipe up any fuel or oil spills immediately. Ensure that no combustible materials are left in the generator compartment, or on or near the generator, as FIRE or EXPLOSION may result. Keep the area surrounding the generator clean and free from debris. • Gaseous fluids such as natural gas and liquid propane (LP) gas are extremely EXPLOSIVE. Install the fuel supply system according to applicable fuel-gas codes.
General Information SITE PREPARATION AND GENERATOR PLACEMENT 1. Locate the mounting area as close as possible to the inverter system and fuel supply. Leave adequate room around the area for service access (check local code), and place high enough to keep rising water from reaching the generator. Choose an open space that will provide adequate and unobstructed airflow (see the “Location” section in the Owner’s Manual). 3.
General Information Gas line connections should be made by a certified plumber familiar with local codes. Always use AGA-approved gas pipe and a quality pipe sealant or joint compound. Verify the capacity of the LP tank in regards to providing sufficient fuel for both the generator and other operating appliances. 6. Connect an approved ground strap to the grounding lug on the base frame and to an approved earth ground or grounding rod as specified by local regulations.
General Information 4. Never bend the flexible fuel line to avoid using an elbow. Bending the flexible line decreases its ability to absorb vibrations and defeats its purpose as well as constricts the actual fuel flow. 5. After checking for leaks, check the gas pressure at the REGULATOR to make sure there’s enough gas pressure for generator operation.
General Information ACTIVATION CHART CHOOSE LANGUAGE TROUBLESHOOTING Display Reads: Language English Escape Use ARROW keys to scroll to desired language. Press ENTER to select. + Enter Display Reads: Activate me (ENT) or ESC to run in manual Escape Enter Display Reads: To Activate go to www.activategen.com Escape Press ENTER to begin the activation process. If ESCAPE is pressed instead of ENTER, your generator will only run in manual mode (for test purposes) and NOT ACTIVATED will be displayed.
General Information 6. Run the power leads through the strain relief provided. 7. The circuit breaker is attached to the exterior access panel. 8. Remove the plastic plugs inside the main breaker access area to allow connection of the power leads to the circuit breaker. 11. Connect the white neutral wire to the neutral bus bar and torque to 35 inch lbs. The torque values are: • 10-14 AWG = 35 in/lbs • 8 AWG = 40 in/lbs • 4-6 AWG = 45 in/lbs 12. Connect the control wires to the correct terminals.
General Information BATTERY INSTALLATION 6. Set the AUTO/OFF/MANUAL switch into the Off position to shut the generator down. NOTE: Even if the generator is running smoothly at this point, a drop in gas pressure indicates that the supply is barely adequate to supply the generator’s needs. Changes in the generator load, or additional gas demand by other appliances may affect the generator’s performance. Verify gas pressure and pipe sizing. Unhook the manometer and reinstall the port plug.
General Information 11. Place the AUTO/OFF/MANUAL switch into the OFF position. The generator will shut down. Return to the disconnect switch and place it in the ON or closed position. CHECKING AUTOMATIC OPERATION 1. To check the automatic operation, place the AUTO/OFF/ON switch to the AUTO position. 2. Verify the remote two-wire start test switch that’s installed near the Alternative Power Management System is set to the ON or closed position. This will cause the generator to start automatically. 3.
Notes 11
Notes 12
Schematic - Oil System - Drawing No.
14 HOUSE LOADS DC DISTRIBUTION PANEL 12V/24V/48V HOUSE LOADS AC DISTRIBUTION PANEL 120/240V 120V/240V CHARGER SUPPLY INVERTER TWO-WIRE START ENGINE START BATTERY CHARGER VOLTAGE REGULATOR (AVR) ENGINE CONTROLLER BATTERY 12V/24V/48V TWO-WIRE START BATTERY VOLTAGE SENSING TWO-WIRE START 12 VOLT ENGINE START BATTERY GENERATOR BATTERY CHARGER ALTERNATOR INVERTER/CHARGER 120/240V OUTPUT ECO GEN - TYPICAL OFF-GRID APPLICATION SYSTEM DIAGRAM HOUSE 480V AC 24/48V DC WIND TURBINE PHOTO VOLT
Drawing No.
Installation Diagram 16 Drawing No.
Drawing No.
Part No. 0J1322 Revision B (05/27/11) Printed in U.S.A.
