MODEL: 005802-2 Owner's Manual XG Professional Series Portable Generator DEADLY EXHAUST FUMES! ONLY use OUTSIDE far away from windows, doors and vents! INTENDED FOR USE IN CRITICAL LIFE NOT SUPPORT APPLICATIONS. SAVE this Manual. Provide this manual to any operator of the generator. www.generac.
Table of Contents Introduction............................................................. 1 Maintenance ......................................................... 11 Read this Manual Thoroughly ................................. 1 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 Safety Rules ........................................................... 1 Standards Index .............................................................3 General Information ................................................ 4 1.1 1.
Safety Rules INTRODUCTION Thank you for purchasing this model by Generac Power Systems, Inc. This model is a compact, high performance, air-cooled, engine driven generator designed to supply electrical power to operate electrical loads where no utility power is available or in place of utility due to a power outage. READ THIS MANUAL THOROUGHLY If any portion of this manual is not understood, contact the nearest Authorized Dealer for starting, operating and servicing procedures.
Safety Rules • Never use the generator or any of its parts as a step. Stepping on the unit can stress and break parts, and may result in dangerous operating conditions from leaking exhaust gases, fuel leakage, oil leakage, etc. • On electric start models, disconnect the POSITIVE (+) battery cable from the engine starter OR the NEGATIVE (-) battery cable from the battery terminal, whichever is easier, before transporting the generator.
Safety Rules • Do not insert objects through unit’s cooling slots. • Do not operate the generator if connected electrical devices overheat, if electrical output is lost, if engine or generator sparks or if flames or smoke are observed while unit is running. • Keep a fire extinguisher near the generator at all times.
General Information 1.1 UNPACKING 1.2.1 ASSEMBLING THE WHEEL KIT AND FRAME FOOT • Remove all packaging material. • Remove separate accessory box. • Remove carton off the generator. The wheel kit is designed to greatly improve the portability of the generator. You will need the following tools to install the wheel kit: 1/2" (13mm) wrench and a socket wrench with a 1/2" (13mm) socket. NOTE: 1.1.1 ACCESSORY BOX Check all contents (Figure 1).
Operation 2.1 KNOW THE GENERATOR Read the entire Owner’s Manual and Safety Rules before operating this generator. Compare the generator to Figures 3 through 6 to become familiarized with the locations of various controls and adjustments. Save this manual for future reference. 1. Choke Knob – Used when starting a cold engine (Pull/Push). 2. Engine Switch – Controls the operation of the generator. On this electric start model the switch is Start/Run/Stop. 3.
Operation 2.1.1 BATTERY CONNECTION NOTE: The battery shipped with the generator has been fully charged. A battery may lose some of its charge when not in use for prolonged periods of time. If the battery is unable to crank the engine, plug in the 12V charger included in the accessory box (see the Charging the Battery section). RUNNING THE GENERATOR WILL CHARGE THE BATTERY. The positive battery wire was deliberately left detached for shipping.
Operation 2.3.4 120/240 VAC, 50 AMP RECEPTACLE Use a NEMA 14-50 plug with this receptacle. Connect a 4-wire cord set rated for 250 Volts AC at 50 Amps to the plug (Figure 6). Use this receptacle to operate 120/240 Volt AC, 60 Hz electrical loads requiring up to 10,000 watts (10.0 kW) of power at 41.6 Amps for 240 volts or two independent 120 Volt loads. This receptacle is protected by a 42 Amp 2-pole circuit breaker and must be in the ON position for all the other receptacles to provide output power.
Operation Figure 7 – Generator Ground Location The Wattage Reference Guide is provided to assist in determining how many items the generator can operate at one time. IMPORTANT: Do not overload the generator. Also, do not overload individual panel receptacles. These outlets are protected against overload with push-to-reset-type circuit breakers. NOTE: All figures are approximate. See data label on appliance for wattage requirements. 2.6 WATTAGE REFERENCE GUIDE 2.4.
Operation *Submersible Pump (1 HP) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000 *Submersible Pump (1/2 HP) . . . . . . . . . . . . . . . . . . . . . . . . . . 1500 *Sump Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .800 to 1050 *Table Saw (10") . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1750 to 2000 Television . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200 to 500 Toaster . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation 2.8 COLD WEATHER OPERATION/DE-ICER Figure 11 – Choke Operation Under certain weather conditions (temperatures below 40° F (4° C) and a high dew point), the engine may experience icing of the carburetor and/or the crankcase breather system. To eliminate this problem, this generator engine is fitted with a winter/summer valve. This directs hot air into the carburetor during cold weather operation.
Maintenance 2.12 LOW OIL PRESSURE SHUTDOWN SYSTEM 3.1 PERFORMING SCHEDULED MAINTENANCE The engine is equipped with a low oil pressure sensor that shuts down the engine automatically when the oil pressure drops below 5 psi. A delay built into the low oil shutdown system allows oil pressure to build during starting. The delay allows the engine to run for about 10 seconds before sensing oil pressure. If the engine shuts down by itself and the fuel tank has enough gasoline, check engine oil level.
Maintenance 3.3.3 EMISSIONS INFORMATION 3.4.2 TO CLEAN THE GENERATOR The Environmental Protection Agency (EPA) requires that this generator comply with exhaust and evaporative emission standards. This generator is certified to meet the applicable EPA emission levels on gasoline. The emission control system on this generator consists of the following: • Use a damp cloth to wipe exterior surfaces clean. • A soft, bristle brush may be used to loosen caked on dirt, oil, etc.
Maintenance 3.4.6 REPLACING THE SPARK PLUG(S) Figure 13 – Air Filter Use NGK BPR6HS spark plugs or equivalent. Replace the plugs once each year. This will help the engine start easier and run better. 1. Stop the engine and pull the spark plug wires off of the spark plugs. 2. Clean the area around the spark plugs and remove them from the cylinder heads. 3. Set the spark plug gaps to .76 mm (0.030 in.). Install the correctly gapped spark plug into each cylinder head (Figure 12). 4.
Battery Service Figure 14 – Spark Arrestor Screen • Remove spark plugs and pour about 1/2 ounce (15 ml) of engine oil into each cylinder. • Install and tighten spark plugs. Do not connect the spark plug wires • Clean the generator outer surfaces. Check that cooling air slots and openings on generator are open and unobstructed. • Store the unit in a clean, dry place. 3.9 OTHER STORAGE TIPS 3.7 GENERAL The generator should be started at least once every seven days and be allowed to run at least 30 minutes.
Troubleshooting 5.1 TROUBLESHOOTING GUIDE PROBLEM CAUSE CORRECTION Engine is running, but no AC output is available. 1. 2. 3. 4. 5. Circuit breaker is open. Poor connection or defective cord set. Connected device is bad. Fault in generator. GFCI trips the 20 Amp outlet. 1. 2. 3. 4. 5. Reset circuit breaker. Check and repair. Connect another device that is in good condition. Contact Authorized Service Facility. Repair the "short" and reset the GFCI.
Warranty U.S. EPA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The United States Environmental Protection Agency (EPA) and Generac Power Systems, Inc. (Generac) are pleased to explain the Emission Control System Warranty (ECS Warranty) on your new 2011 and later equipment. New equipment that use small spark-ignited engines must be designed, built, and equipped to meet stringent anti-smog standards for the federal government.
Warranty EMISSION CONTROL SYSTEM WARRANTY Emission Control System Warranty (ECS Warranty) for equipment using small spark-ignited engines: (a) Applicability: This warranty shall apply to equipment that uses small off-road engines.
Warranty GENERAC POWER SYSTEMS “TWO YEAR” LIMITED WARRANTY FOR GP, LP, XG AND XT SERIES PORTABLE GENERATORS For a period of two (2) years from the date of original sale, Generac Power Systems, Inc. (Generac) warrants its GP, LP, XG and XT Series generators will be free from defects in materials and workmanship for the items and period set forth below.
Warranty THIS WARRANTY IS IN PLACE OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED. SPECIFICALLY, GENERAC MAKES NO OTHER WARRANTIES AS TO THE MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Any implied warranties allowed by law shall be limited in duration to the terms of the express warranty provided herein. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
Manual Part No. 0J2636 Revision D (06/18/13) Printed in U.S.A.
