Owner's Manual ". | =*= Generator Wheel kit Safety Rules...................................... Know Your Generator ............................... 2-4 5 Storage Cover Assembly ........................................ 6-7 Battery Operation ...................................... Product Specifications .............................. Maintenance ......................................
SAFETY EQUIPMENT DESCRIPTION _IL _Read familiarthlswith manual become your carefully generator. andKnow its applications, its limitations and any hazards involved, The generators are an engine_riven, revolvTng field, al:ernatTng current (AC) generator, It wzs designed _o supply electrical power for operating compatible electrical lighting, appliances, _ools and motor loads.The generator's revolvTng field is drTven at about 3,600 rpm by a singlecylTnder engTne.
DANGER WHEN ,Turn ADDING g¢:n¢:rat.or OFF and let ic cool _t least _-min_os n_rn0vIng ,DO DANGER ,Keep FUEL gas taPi Lo_en caP slowfi co mJieve PreSSUre in _n Ic NOT overfitl _n_AI!ow apacefor furl away fr°m aparksi open fl_mes,pi!oc I!ghtsi hear.
CAUTION 'Se_!'D0n!t Over!oad G_n_rac0 r'' on page 13. , $_.rt generator and le_._ngine scabflfzebefor_ ¢0nne_ing _l_ric_l I_dSi ! c0nn_=_I_C_I JOadS !nOFFpOS.sO,_ _he,_ _umONfo_ Opera'don. , "-urn d_ccr!_l loads OFI: and d!sc0nn_¢cfrom generacor CAUTION ' USe gen_racOronly for incend_cluses. ' li_U h_-ve qUe_'c(ons _-bOUC incendedU_ei askd_io_ 0 r C_-i I ,Al!ow eClurpm_ntto ¢ool befo_ _ouching CAUTION ,DO NOT expose g_ner_tor tO exCeS$(WmoiscU_i dust.dirt:_ ' DO NOT inser__.
KNOW YOUR Read this owner's manual G EN ERATOR and safeb/rules before operating Compare the illustratTons wi_h your genera_or, to familiarize adjustments. S_¢e this manual for future reference.
ASSEMBLY Install Wheel Your generator requires some assembly and is ready for use at_er it has been properly serviced with the recommended oil and fuel. Kit The wheel Idt is designed to greatly improve the por_bili_ of your generator. NOTE:Wheel kit is not intended for over-the-road use. You will need a socket wrench with I/2" or 13ram socl(ets If you have any problems with the assembly of your generator, please call the generator helpllne at 1-800-270-1408.
30ram capscrews, washers and lock nuts, BEFORE STARTING ENGINE With the wheels on, you can now Hft up the handle end and a_ch tie suppor_ leg wTth 20ram cap screws and lock nuts. Add Engine Oil and Fuel 7. Remove tie 8. 9, _emporary blocks. At_ch the vibration mourns to the support leg with IO, Check tiatallfasteners areright znd thetires are Tnfla_d _o tile value marked on tile tTre or wTthin IS and 40 psT. Check Battery /Attach Negative Battery Wire THE • Place generator on a level surface.
USING System THE GENERATOR How to Use the Battery Ground The generator has a system ground :hat connects the generator frame components _o the ground terminals on the AC output recep_cles.The system ground is connected _o the AC neutral wire (see "EquTpment DescrTpdon", earlier in thTs manual). Special Charger Use bakery float charger iack to I_s_ep:he sr_r_ing battery charged and ready for use. B_t_ery charging should be done in a dry Ioc_ion, such as inside a g_rage.
Starting the Engine Stopping the Engine Disconnect all electrical loads from the generator, Use the following s_r_ instruction steps by numerical order: I, Make sure unit is on a level sur_ce, I. Unplug all electrical loads from generator panel recep_cles. NEVER star_ or stop engine with electrical devices plugged in and turned on. IMPORTANT= Failure to star_ and operate unit on a level sur_ce will c_use the unit not _o start or shut down during operation. 2.
2. It"bakery TsequTppedwTth yen= caps, make sure =hey are Jnsr_lled and are tTght. Build a structure that will enclose three sides and the top of the genera_0r. 3. It"necessary, clean battery termTnals. I. 4. Connec= battery charge cable connec=or plug to panel recep_cle identified by the words "I2-VO/TS D.C." Make sure entire muffler-side of generator is exposed. Note that your generator may appear different from that shown fn Figure 7. S.
RECEPTACLES CAUTION Use each recep_cle to operate 120%1=AC, single-phase, 60 Hz electrTcalloads requiring up to 2,400 wa_ (2.4 kVV) a: 20Amps of curren:. Use cord se=sthat are ra:ed for 125Volt AC loads at 20 Amps (or grea=er). 120 Volt AC, 30 Amp Locking Receptacle Use a NEMA I-5-30 plug with this recep_cle, Connec: a 3-wira cord se: rated for 125VoltAC loads at 30 Amps to the plug (Figure 10).
4.Wire Cord Set r ¥(Hot) _ Y(Hot) .............x (Ho_) (Greem) "['h!s recep_c!e powers 120/240 Vol_ AC; 60 Hz, singh phase loads _uir!ng up :o 3,600 w_'_s of pov_r at 30 Amps for! 20 Vo!ts; 7,200 watts of power (7;2 _ _1 30 Amps for 240 Vo!ts_The outle: !s protected by a 30 Amp push-:o-reset circuit: brewer. 120Volts 120Vol:s W (Neutra!) N EMAI 4-50 Use :his recepr_c!e _o opera:e !20_40Vo!:AC, 60 Hz, single phase !o_ds requ!r!ng up to 7,500 watts (73 kW)of power,The oudet !s prot.
DON'T OVERLOAD G EN ERATO R You must mak_ sure your generator r._n supply enough ra_ed (running) and surge (starring) watts for the items you will power at the same time, Follow these simple steps: I. Select the items you will power at the same _ime, 2. To_I the rated (running) watts of these items,This is "the amount of power your generator must produce to keep your i_ems running, See Figure 13.
SPECIFICATIONS MaxTmum Surge Watts Generator ................. 13,500 watts Continuous Wr_L-l:ageCap_ci_/ ............ Power F_c_or ................................ R_ted Maximum Con_TnuousAC 7,500 watts 1,0 Lo_d Current: At 120Vol_s ......................... 62,5 Amps At 240 Vol_s ......................... 31,2 Amps Phase .................................. R_ted Frequency ......................... Fuel Tank C_padty .................... ShTppTngWeighc ..........................
STO RAG E Engine The generator should be sr_r'ced at leas=once every seven days and allowed =o run at leas=30 mTnu_es. If thTs c_nno= be done and you must store the uni= for more than 30 days, use =he following guTdelinesto prepare i= for Other Storage Tips • To prevent gum from forming in fuel system or on essential carbure=or parts, add fuel s_bilizer into fuel _nk and fill wil:h fresh fuel. Run the uni= for several storage. Generator Storage See engine owner's manual forins=rucUons.
SCHEMATIC 1 2 PDWER ]2 1 i 22 PDWER 44 G A T E S I G N A L 155 156 18 LOP S_ITCH IDLE lib
WIRING DIAGRAM IOA C_B_ AUTa RESET IDLE CDNTRDL SWITCH I 156 155 DC FLOAT
EXPLODED VIEW - ALTERNATOR 900_ 105 102.
EXPLODED VIEW - FRAME 8 DETAIL OF BAWERY TRAY 88 88 \ 86 85 DETAIL OF ELECTRIC START SWITCH 14 \ 56 74 18 _97 86 / 85 _TO STARTER _TO RBC \, TO + TERMINAL ON BAKERY DETAILOF JACK ASSEMBLYCOAXIALDC 8O 9
PARTS LISTItem I 2 3 4 5 6 7 8 9 10 II 12 14 IS 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 35 35 37 39 40 41 43 44 45 46 48 49 51 52 53 54 55 Part # B 187024GS 194389GS 92982GS 92665GS 193823GS 84363GS 85000GS 93826GS 78831BGS 83465GS 77395GS 192980GS B21S3GS 43116GS 73054GS 22127GS 77816GS 83083GS 86307GS 92247GS M92531GS 189160GS 22129GS 82857GS 22531GS 92609GS 22142GS A7433GS B92731GS 90239GS B 1342GS 96796GS 47481GS B 1897AGS 40976GS 92532GS 66476GS 84355GS 194390GS 14353521GS 193646GS 81917GS
EXPLODED VIEW AND PARTS LIST - CONTROL PANEL 19 20 21 19 27 28 \ 26 10 6 lO 14 11 12 17 18 7 8 Item I 2 3 4 5 6 7 8 9 I0 II 12 13 14 Part # BB4461GS 23897GS 49226GS 91526GS 82538GS 82881GS B4262GS 90418GS 75207NGS 75207AGS 75207GS 23365GS 68868GS 43437GS 16 Description PANEL, Control WASHER WASH ER, Lock: SCREW SWITCH, Idle Control WASH ER, Loci< OUTLET, 50A, 240"/ OUTLET, I 0A, 12VDC BREAKER, Circuit BREAKER, Circuit BREAKER, Circuit WASHER OUTLET, 30A, 120"/Locking OUTLET, 30A, 120V/240V
EXPLODED VI EW AN D PARTS LIST - WH EEL KIT 16 5 14 3 i0 ii 4 9 8 Item I 2 3 4 5 6 7 8 9 I0 II 12 13 14 15 16 17 Part # BI93200GS B4966GS 191267GGS 191265GS 39287GS BI86927GS 191413GS 22413GS 52858GS 22247GS 39253GS 22145GS 49820GS 187104GS 189718GS B4135GS 192432GS Description HANDLE (IncludesItem 15) WHEEL AXLE E-RING SCREW LEG,Support VIBE MOUNT, wTthW_sher SCREW NU-I, Lock WASH ER SCREW WASHER NUT, Nylok WASHER, Nylon GRIP PIN, wTth Lanyard NUT,Lock
NOTES
G EN ERAC PORTABLE PRODUCTS OWNERWARRANTy LIMITED POtable POLICy Effect;re .lanUary I i 2003 WARRANTY TS I!Censed t dema k OfBrT PoWer Br! S a ower rodUc _Pair 0r _placei tree 0f chargei any par_ or pa_ of:he e_Uipmen_ _hat am defective !n materia! or w0rkm_nship or b_hi Transpo_tiOn charges on parts submi_ed for repa!r Or replacement under this warranty mus_ be borne by purchaser.This _rran_/is effe_i_e for the time periods and subiect to the conditions provided for in _is poli_y.
