GP Series Portable Generator Owner’s Manual 000381 MODEL:________________________ SERIAL:________________________ DATE PURCHASED:______________ WARNING Loss of life. This product is not intended to be used in a critical life support application. Failure to adhere to this warning could result in death or serious injury. (000209b) Register your Generac product at: WWW.GENERAC.
Table of Contents Section 1 Introduction and Safety 1 Introduction ..................................... 1 Safety Rules .................................... 1 Safety Symbols and Meanings ........ 1 Exhaust and Location Hazards ....... 2 Electrical Hazards ........................... 3 Fire Hazards .................................... 3 Standards Index .............................. 3 Section 2 General Information and Setup .............................................. 4 Know Your Generator ................
Section 1 Introduction and Safety Introduction Thank you for purchasing a Generac Power Systems Inc. product. This unit has been designed to provide high-performance, efficient operation, and years of use when maintained properly. DANGER Indicates a hazardous situation which, if not avoided, will result in death or serious injury. (000001) WARNING Consult Manual. Read and understand manual completely before using product.
WARNING DANGER Asphyxiation. The exhaust system must be properly maintained. Do not alter or modify the exhaust system as to render it unsafe or make it noncompliant with local codes and/or standards. Failure to do so will result in death or serious injury. (000179b) Injury and equipment damage. Do not use generator as a step. Doing so could result in falling, damaged parts, unsafe equipment operation, and could result in death or serious injury. (000216) DANGER Electrocution.
• Point muffler exhaust away from people and occupied buildings. Electrical Hazards DANGER Electrocution. Contact with bare wires, terminals, and connections while generator is running will result in death or serious injury. (000144) • Allow at least 5 feet of clearance on all sides of the generator when operating to prevent overheating and fire.
Section 2 General Information and Setup 18 7 19 17 22 6 5 14 13 000381 12 16 9 23 4 15 8 000398 11 Figure 2-1.
Know Your Generator 2 1 20 WARNING Consult Manual. Read and understand manual completely before using product. Failure to completely understand manual and product could result in death or serious injury. (000100a) Replacement owner’s manuals are available at www.generac.com. 3 000396 Figure 2-4.
Product Specifications Generator Specifications GP5500 GP6500 GP7500 Rated Power 5.5 kW** 6.5 kW** 7.5 kW** 8.0 kW** Surge Power 6.875 KVA 8.125 KVA 9.375 KVA 10.0 KVA Rated AC Voltage GP8000 120/240 Rated AC Load Current @ 240V** Current @ 120V** 22.9 45.8 27.1 54.2 Rated Frequency 33.3 66.6 60 Hz @ 3600 RPM Phase Weight (dry) Pounds (lb) Kilograms (kg) 31.3 62.5 Single Phase 170.9-179.2 77.5-81.3 174.8-186 79.3-84.4 191.6-197.1 86.9-89.4 197.1 89.
0000.0 000205 Figure 2-6. Hour Meter 000203 Figure 2-8. 120 VAC, 20 Amp, GFCI Duplex Receptacle NEMA 5-20R Connection Plugs 120/240 VAC, 30 Amp Receptacle 120 VAC, 20 Amp, Duplex Receptacle The 120 Volt outlet is overload protected by a 20 Amp push-to-reset circuit breaker. See Figure 2-7. Each receptacle will power 120 Volt AC, single phase, 60 Hz electrical loads requiring up to 2400 watts (2.4 kW) or 20 Amps of current.
NOTE: The wheels are not intended for overthe-road use. See Figure 2-10 and Figure 2-11. Install wheels as follows: 1. Slide axle pin (E) through the wheel (B), wheel bracket on frame, and 1/2” flat washer (G). 2. Insert cotter pin (F) through axle pin (E). Bend tabs (of cotter pins) outward to lock into place. Install frame foot and rubber bumpers as follows: 1. Slide hex head bolts (L) through rubber bumper (D), then through frame foot (C). 2. Slide hex head bolts (K) through holes in frame rail. 3.
Battery Cable Connection (electric start only) . The unit has been shipped with the battery cables disconnected. You will need two 8mm box wrenches to connect the battery cables. See Figure 4-5. 1. Cut off cable ties securing battery cables and remove red cover from battery terminal. 2. First, connect the red cable to the positive (+) battery terminal with the bolt and nut supplied. 3. Make sure connections are secure and slide rubber boot over the positive (+) battery terminal and connection hardware. 4.
3. Clean area around fuel cap and remove cap slowly. 4. Slowly add recommended fuel (A). Do not overfill (B). See Figure 2-14. 5. Install fuel cap. A B 000400 Figure 2-14. Add Recommended Fuel NOTE: Allow spilled fuel to evaporate before starting unit. IMPORTANT NOTE: It is important to prevent gum deposits from forming in fuel system parts such as the carburetor, fuel hose or tank during storage.
Section 3 Operation Operation and Use Questions Call Generac customer service at 1-888-GENERAC (1-888-436-3722) with questions or concerns about equipment operation and maintenance. Before Starting Engine 1. Verify engine oil level is correct. 2. Verify fuel level is correct. 3. Verify unit is secure on level ground, with proper clearance and is in a well ventilated area.
• The rated wattage of lights can be taken from light bulbs. The rated wattage of tools, appliances, and motors can be found on a data label or decal affixed to the device. • If the appliance, tool, or motor does not give wattage, multiply volts times ampere rating to determine watts (volts x amps = watts). • Some electric motors, such as induction types, require about three times more watts of power for starting than for running. This surge of power lasts only a few seconds when starting such motors.
1. Unplug all electrical loads from the unit's receptacles before starting engine. 2. Place generator on a level surface. 3. See Figure 3-2. Open the fuel shut-off valve (A). . ON OFF NOTE: If engine fires, but does not continue to run, move choke lever to Full Choke and repeat starting instructions. IMPORTANT NOTE: Do not overload the generator. Also, do not overload individual panel receptacles. These outlets are protected against overload with push-to-resettype circuit breakers.
Generator Shut Down NOTE: Do not use the battery charger for more than 48 hours at one charge. CAUTION Equipment and property damage. Disconnect electrical loads prior to starting or stopping unit. Failure to do so could result in equipment and property damage. (000136) 1. Shut off all loads and unplug electrical loads from generator panel receptacles. 2. Let engine run at no-load for several minutes to stabilize internal temperatures of engine and generator. 3. Move Run/Stop switch to Stop. 4.
Section 4 Maintenance and Troubleshooting Maintenance Preventive Maintenance Regular maintenance will improve performance and extend engine/equipment life. Generac Power Systems, Inc. recommends that all maintenance work be performed by an Independent Authorized Service Dealer (IASD). Regular maintenance, replacement, or repair of the emissions control devices and systems may be performed by any repair shop or person of the owner’s choosing.
Change Engine Oil . WARNING SAE 30 Accidental start-up. Disconnect spark plug wires when working on unit. Failure to do so could result in death or serious injury. (000141) 10W-30 Synthetic 5W-30 000399 Inspect Engine Oil Level WARNING Risk of burns. Allow engine to cool before draining oil or coolant. Failure to do so could result in death or serious injury. (000139) Inspect engine oil level prior to each use, or every 8 hours of operation. 1. Place generator on a level surface. 2.
Service Spark Plug To service spark plug: 1. Clean area around spark plug. 2. Remove and inspect spark plug. 3. Inspect electrode gap with wire feeler gauge and reset spark plug gap to 0.028 0.031 in (0.70 - 0.80 mm). See Figure 4-4. 3. Install new battery. Install hold down bracket and tighten. 4. Connect positive (+) battery terminal (red wire) FIRST (red wire). Slide rubber boot over connection hardware. 5. Connect negative (-) battery terminal (black wire) SECOND. 6.
Prepare Fuel System for Storage C B A 000586 Figure 4-6. Spark Arrestor Screen Valve Clearance Important: Please contact an Independent Authorized Service Dealer for service assistance. Proper valve clearance is essential for prolonging the life of the engine. Check valve clearance after the first fifty-hours of operation. Adjust as necessary. • Intake — 0.15 ± 0.02mm (cold), (0.006" ± 0.0008" inches) • Exhaust — 0.20 ± 0.02mm (cold) (0.008" ± 0.0008" inches) Storage General DANGER Explosion and Fire.
Troubleshooting PROBLEM CAUSE CORRECTION Engine is running, but AC output is not available. 1. Circuit breaker OPEN. 2. Poor connection or defective cord set. 3. Connected device is bad. 4. Fault in generator. 5. GFCI receptacle is OPEN (if equipped). 1. Reset circuit breaker. 2. Check and repair. 3. Connect another device that is in good condition. 4. Contact IASD. 5. Correct ground fault and press reset button on GFCI receptacle (if equipped).
Notes 20 Owner’s Manual for Portable Generator
Owner’s Manual for Portable Generator 21
Part No. 10000011495 Rev. B 01/12/2018 ©2018 Generac Power Systems, Inc. All rights reserved Specifications are subject to change without notice. No reproduction allowed in any form without prior written consent from Generac Power Systems, Inc. Generac Power Systems, Inc. S45 W29290 Hwy. 59 Waukesha, WI 53189 1-888-GENERAC (1-888-436-3722) www.generac.
