Install Manual

iv Installation Guidelines For Spark-Ignited Stationary Generators
Section 5: Electrical System
General Information ...........................................29
Connecting Generator Feeder Conductors .....29
Connecting Control Circuit Wires ....................30
Removing Rear Panel and Stub-Up Cover ......30
Typical Load Leads and Control Wiring
in Stub-Up ...........................................................30
Customer Load Wiring ......................................30
Control Wiring Connections .............................31
RTS Series Transfer Switch With T1
Fuse/Connection ....................................................... 31
Two-Wire Start .......................................................... 32
Optional Accessory Power ...............................33
Installing Stub-Up Cover and Rear Panel ........33
Transfer Switch Location ..................................33
Battery ................................................................33
General Safety Precautions ...................................... 33
Battery Requirements ............................................... 34
Battery Installation .................................................... 34
Section 6: Control Panel Startup / Testing
Control Panel Interface .....................................35
Using the AUTO/MANUAL/OFF Buttons .................. 35
Generator Setup .................................................35
Setting The Exercise Timer ....................................... 35
Before Initial Startup .........................................36
Install Wizard ............................................................ 36
Interconnect System Self Test Feature ..................... 36
Before starting, complete the following: .................... 36
Checking Manual Transfer Switch
Operation ............................................................36
Activate Unit .......................................................38
Operational Checks ...........................................39
Electrical Checks ...................................................... 39
Testing Generator Under Load ................................. 39
Testing Auxiliary Shutdown Switch Operation .......... 40
Checking Automatic Operation ................................. 40
Installation Summary ........................................40
Shutting Generator Down While Under
Load or During a Utility Outage ........................41
Section 7: Installation Checklists
Safety Checklist ................................................. 43
Installation Planning Checklist ........................ 43
Foundations and Mounting Checklist ............. 43
Ventilation System Checklist ........................... 44
Exhaust System Checklist ................................ 44
Gaseous Fuel System Checklist ...................... 44
Electrical System Checklist .............................. 45
Oil Maintainer System Checklist ...................... 45
Section 8: Lube Oil Maintainer System
Lube Oil Maintainer System ............................. 47
Description ................................................................ 47
Fill Oil Supply Tank ................................................... 47
Test Functionality ...................................................... 47
Oil Shutoff Valve ....................................................... 48
Section 9: Troubleshooting/Quick Reference
Guide
Troubleshooting ................................................49
Quick Reference Guide ..................................... 50
Section 10: Accessories
Section 11: Installation Drawings
0K8420-D 25/30 kW (1.5 L) Page 1 of 2 ............ 55
0K8420-D 25/30 kW (1.5 L) Page 2 of 2 ............ 56
0K8624-D 22/27 kW (2.4 L) Page 1 of 2 ............ 57
0K8624-D 22/27 kW (2.4 L) Page 2 of 2 ............ 58
0K8636-C 36/45 kW (2.4 L) Page 1 of 2 ............ 59
0K8636-C 36/45 kW (2.4 L) Page 2 of 2 ............ 60
0K9268-E 32/38 kW (2.4 L) Page 1 of 2 ............ 61
0K9268-E 32/38 kW (2.4 L) Page 2 of 2 ............ 62
0L2090-C 60 kW (2.4 L) Page 1 of 2 ................. 63
0L2090-C 60 kW (2.4 L) Page 2 of 2 ................. 64
0K9243-C 48 kW (5.4 L) Page 1 of 2 ................. 65
0K9243-C 48 kW (5.4 L) Page 2 of 2 ................. 66
Alternator AC Lead Connections ..................... 67
Four-Lead, Single-Phase Stator ............................... 67
Alternator Power Winding Connections ......... 67
Three-Phase Alternators (“Y” Configuration) ............ 67
Three-Phase Alternators (“Delta” Configuration) ...... 68
Alternator Wiring Diagram ................................ 69