Owner’s Manual Field and Brush Mower MODEL NUMBER: SERIAL NUMBER: DATE PURCHASED: Register your Genera product at: GENERALISSIMO 1-888-GENERA (888-436-3722) SAVE THIS MANUAL FOR FUTURE REFERENCE
A WARNING CANCER AND REPRODUCTIVE HARM www. PESWarnings.ca.gov.
Table of Contents Section 1: Safety Rules & General Information Introduction Read This Manual Thoroughly .. How to Obtain Service General Hazards Exhaust and Fuel Hazards Fire Hazards . Safety and Operating Decals Section 2: General Information and Setup Emulsions Remove Contents from Carton Installing Brush Deck Removing Brush Deck Maintenance Meter Installation Adding Ol .. Adding Fuel Checking Tire Pressure ..
Safety Rules & General Information Section 1: Safety Rules & General Information Introduction Thank you for purchasing a Genera Power Systems Inc. product. This unit has been designed to provide high performance, efficient operation, and years of use when maintained properly. The information in this manual is accurate based on products produced at the time of publication. The manufacturer reserves the right to make technical updates, corrections, and predict revisions at any time without notice.
Safety Rules & General Information General Hazards Accidental Start-up. Disconnect the negative battery cable, then the positive battery cable when working on unit. Failure to do so could result in death or serious injury. {000130) Personal injury. Keep out of reach of children. Failure to do so could result in death or serious injury. (000128a) Personal injury and equipment damage. Do not tamper with engine governed speed.
Safety Rules & General Information Exhaust and Fuel Hazards Fire Hazards e ‘ Asphyxiation. Running engines produce Risk of Fire. Verify machine has properly carbon monoxide, a colorless, odorless, poisonous gas. Carbon monoxide, if not avoided, will result in death or serious injury. cooled before installing cover and storing machine. Hot surfaces could result in fire. (000103) (000109) \J e ‘ Explosion and Fire. Fuel and vapors are extremely Risk of fire.
Safety Rules & General Information Safety and Operating Decals This unit features numerous safety and operating decals. These decals provide important operating instructions and wam of dangers and hazards. Replace damaged or missing safety and operating decals immediately. Ch nun 008000 k.
General Information and Setup Section 2: General Information and Setup A Brush Blag (under deck) Key Switch B Brush Bar Operator Presence Control C Brush Deck Brake/Steering Lever D Belt Guard Fuel Filter E Oil Fill Dipstick Muffler F Engine (18.67 hp shown): Oil Filter. G Fuel Tank Oil Drain H Fuel Fill | Wheel Speed Lever J Traction Drive Lever K Throttle Lever L Topknot Figure 2-1.
General Information and Setup Emissions 2. Place brush deck in front of power unit. The United States Environmental Protection Agency (US 3 See Figure 24. Slide power unit pin into deck EPA) (and California Air Resources Board (CARBS, for bracket and install collar and detente pin (D). engines/equipment certified to California standards) requires that this geoengineering complies with exhaust and evaporation emissions standards.
General Information and Setup 6. See Figures 2-7. Place belt info deck pulley. Gradual. See Figures 2-10. Rotate blade pulley to roll belt off ally turn belt pulley to assist belt into pulley groove. blade pulley (C). Figure 2-7. Install Belt on Spindle Pulley Figure 2-10. Removing Brit from Blade 7. See Figures 2-8. Install and secure belt guard with 4. See Figures 2-11. Push the belt toward the power provided hardware. unit, and the belt will fall off clutch pulley (D). 005826 Figure 2-8.
General Information and Setup Maintenance Meter Installation 1. Gently pry black panel insert from control panel 2. Insert panel adapter from kit into open hole in control panel. Verify adapter engages panel completely. 3. See Figure 2-13. Insert meter (A) firmly into panel adapter (B) until it snaps into place. The meter flange should be flat against the adapter face. Figure 2-13. Maintenance Meter Installation 4. Slide sensor wire onto sensor wire connector on the back of the meter. 5. See Figure 2-14.
General Information and Setup 6. If oil level is low, add a few ounces of oil at a time, rechecking the dipstick until the oil reaches the “MAX” mark. Do not overfill. 7. Fully tighten the cap, and wipe i[ any spilled oil. Adding Fuel l ‘ , DANGER Explosion and Fire. Fuel and vapors are extremely flammable and explosive. Add fuel in a well ventilated area. Keep fire and spark away. Failure to do so will result in death or serious injury. (000105) DANGER Explosion and Fire.
General Information and Setup Handlebar Height Adjustment All units are shipped with the handlebar set to the highest position. To adjust the handlebar to lower positions: 1. See Figure 2-20. Remove rear handlebar bolt (A) with a 9/16 in wrench from both sides of the unit. Figure 2-20. Handlebar Height Adjustment 2. Loosen front handlebar bolt (B) on both sides of the unit. Do not remove. 3. Align handlebar rear hole to handlebar low position hole (C) in the frame. 4.
Operation Section 3: Operation Consult Manual, Read and understand manual completely before using product. Failure to completely understand manual and product could result in death or serious 1008) hold Surfaces. When operating machine, do not touch hot surfaces. Keep machine away from eomb\gsfiblss during use. Hot surfaces could result in severe bums or fire. (000108) Personal injury. Disengage mower blades when crossing roadways or walkways. Engage mower blades on grass or brush only.
Operation 3. Move throttle lever to CHOKE or FAST if the engine is already warm. 4. Rotate key to the START position until the engine starts, then release. The key will return to the RUN position. 5. Set throttle lever to the FAST position. Engaging Wheel Drive The unit has a three speed forward, single speed reverse transmission. General guidelines are as follows: + 1st Gear: Thick, woody vegetation » 2nd Gear: Talky material or field mowing « 3rd Gear: Lighter mowing or for transporting.
Operation Steering with Brake Assist 1. See Figure 3-7. Set wheel speed lever (A) to gear best suited for the application. See Engaging Whee! Drive. 2. Engage traction drive lever (B) to drive the machine. « Tum left by squeezing left brake lever (D) = Tums right by squeezing right brake lever (C}. Figure 3-7. Brake Assist Traction Control with Brakes Occasionally, the machine may lose traction on one or both wheels. To regain traction: 1.
Maintenance and Troubleshooting Section 4: Maintenance and Troubleshooting Maintenance Regular maintenance will improve performance and extend engine/equipment life. Regular maintenance, replacement, or repair of the emissions control devices and systems may be performed by any repair shop or person of the owner’s choosing. To obtain emissions control warranty service free of charge, contact Genera Customer Service at 1-888436-3722 (1-888-GENERA, or generalissimo. See the emissions warranty.
Maintenance and Troubleshooting Operating the Maintenance Meter Changing Engine Qil and Filter See Figure 4-1. The maintenance meter monitors the accumulated running time, time until the engine oil needs changed, and time until lubrication is Engine damage. Verify proper type and quantity of recommended. Pressing function button (A) cycles Failure to do so through meter functions. . (000135) Skin imitation. Avoid prolonged or repeated contact with used motor oil.
Maintenance and Troubleshooting Servicing Spark Plug To service spark plug: 1. Clean area around spark plug. 2. Remove and inspect spark plug. 3. See Figure 4-4. Inspect electrode gap with wire feel gauge and reset spark plug gap to in mm). 000211 Figure 4-4. Spark Plug 4. Replace spark plug if electrodes are pitted, boomed or porcelain is cracked. 5. Install spark plug. If a new spark plug is used, turn it 1/2 turn after compressing the gasket.
Maintenance and Troubleshooting Replacing Drive Belt 1. See Figure 4-8. Remove brush deck (see Re Moving Brush Deck) and tip the machine back on its handlebars to access clutch connector (A). Figure 4-8. Clutch Connector Location 2. See Figure 4-8. Disconnect clutch connector (B} by lifting the locking tab and separating the halves. Figure 4-9. Clutch Connector 3. See Figure 4-19. Align the hole in traction drive (C) with the opening in the frame (D) by rotating clutch bolt (E) with a 5/8” socket.
Maintenance and Troubleshooting Replacing Mower Blade Personal injury. Mower blades are extremely sharp. Use appropriate personal protective equipment when handling and servicing blades, or use blade protection. Failure to do so could result in death or serious injury. (000400) The blade should be replaced every five years, or when wom or damaged, whichever comes first. 1. See Figures 4-12 Block mower blade from rotating with a piece of wood (A). Figure 4-13. Mower Blade Removal 2.
Maintenance and Troubleshooting Adjusting Brake Pads The brake pads may require adjustment after pad wear. 1. Remove the whee! from the side being worked on. 2. See Figure 4-17. Locate pad adjustment screw (D) on the outboard side of the caliper. F 863 Figure 4-17. Brake Pad Adjustment 3. Tighten adjustment screw with a 55 mm hex wrench until brake pad (C) is shy of contacting brake rotor (E). 4. Reinstall the wheel. 5. Repeat steps 1-5 with the other brake pad if required.
Maintenance and Troubleshooting « Do not charge a fully charged battery. Heat from the trickle charger could damage the battery. The battery will read 12—13.2 volts when fully charged. « Do not crank the engine when battery charge is low. + Before charging the battery, observe its external appearance and keep it clean and dry. Never charge or use a battery that shows cracks, changes shape, leaks, or is otherwise damaged. Charging the Battery If the battery loses charge, recharge with a trickle charger.
Maintenance and Troubleshooting Symptom Possible Cause Engine smokes Inspect oil level and adjust as needed. Verify machine is not on a steep incline. Air filter may be dirty. Replace as necessary. Inspect cooling fins. Clean if necessary. Contact Genera Customer Service at 1-888-436-3722, or generalissimo. Traction drive does not engage Inspect drive belt. Replace if broken. Repair if out of adjustment.
