D GB 6 7 8 9 10 11 12 13 1 2 3 4 F E 5 I Ru GEA Bock Compressor HG34e 96178-11.
About these instructions Read these instructions before assembly and before using the compressor. This will avoid misunderstandings and prevent damage. Improper assembly and use of the compressor can result in serious or fatal injury. Observe the safety instructions contained in these instructions. These instructions must be passed onto the end customer along with the unit in which the compressor is installed.
96178-11.2014-DGbFEIRu Contents 1 1.1 1.2 1.3 1.4 2 2.1 2.2 2.3 3 3.1 3.2 3.3 3.4 3.5 3.6 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 6 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 7 7.1 7.2 7.3 7.4 7.5 7.
1| Safety 1.1 Identification of safety instructions: DANGER! D Indicates a dangerous situation which, if not avoided, will cause immediate fatal or serious injury. WARNING! Indicates a dangerous situation which, if not avoided, may cause fatal or serious injury. CAUTION! Indicates a dangerous situation which, if not avoided, may cause fairly severe or minor injury. ATTENTION! Indicates a situation which, if not avoided, may cause property damage.
1| Safety 1.4 Intended use These assembly instructions describe the standard version of the HG34e manufactured by GEA Bock. The compressor is intended for use in refrigeration systems in compliance with the limits of application. Only the refrigerant specified in these instructions may be used.
2| Product description 2.1 Short description • Semi-hermetic four-cylinder reciprocating compressor with oil pump lubrication. • Suction gas cooled drive motor. Transport eyelet Valve plate Discharge shut-off valve 6 D Oil pump 1 GB 2 3 4 7 8 9 10 11 12 13 Name plate 5 Oil sight glass F E Fig. 1 I Ru Terminal box Cylinder cover Motor section Suction shutoff valve Fig. 2 Dimension and connection values can be found in Chapter 9 6 96178-11.
2| Product description 2.2 Name plate (example) GEA Bock GmbH 72636 Frickenhausen, Germany HGX34e/315-4 AS38125A001 21,1/12,2A 111A 64A 1 2 3 4 5 6 7 8 9 10 11 12 13 27,3 19/28 32,8 SE 55 IP66 Fig. 3 1 2 3 4 5 Type designation Machine number maximum operating current Starting current (rotor blocked) ND LP: max. admissible operating pressure (g) Low pressure side HD (HP): max.
3| Areas of application 3.1 Refrigerants • HFKW / HFC: • (H)FCKW / (H)CFC: R134a, R404A/R507, R407C R22 3.2 Oil charge The compressors are filled at the factory with the following oil type: - for R134a, R404A/R507, R407C FUCHS Reniso Triton SE 55 - for R22 FUCHS Reniso SP 46 Compressors with ester oil charge (FUCHS Reniso Triton SE 55) are marked with an X in the type designation (e.g. HGX34e/380-4). INFO! For refilling, we recommend the above oil types.
3| Areas of application R134a Fig. 5 R407C D GB Fig. 6 F Unlimited application range Supplementary cooling or reduced suction gas temperature E I Supplementary cooling and Ru reduced suction gas temperature Motor version S (more powerful motor) R404A/R507 Evaporation temperature (°C) Condensing temperature (°C) Suction gas superheat (K) Fig. 7 Suction gas temperature (°C) 96178-11.2014-DGbFEIRu Max.
3| Areas of application 2 | Produktbeschreibung 3.4 Refrigerant - Design for R407C, 35 bar 2.2 Typschild (Beispiel) • HFKW / HFC: R407C HGX34e/315-4 S R407C 1 Only compressors with the additional designation AS38125A001 R407C (see name plate, Fig. 3 and 9) 2 3 4 5 28,1/16,2A 134A 77A F E I Ru Fig. 9 6 Spannung, Schaltung, F 1 Typbezeichnung 7 Nenndrehzahl 2 Maschinennummer 3.
3| Areas of application 3.6 Limits of application for R407C, 35 bar R407C Fig. 10 Unlimited application range Verdampfungstemperatur (°C) Evaporation temperature (°C) Verflüssigungstemperatur (°C) Condensing temperature (°C) Sauggastemperatur (°C) (°C) Suction gas temperature Max. permissible operating pressure (LP/HP)1): 19/35 bar 1) D LP = low pressure HP = high pressure GB F Design for other areas on request E I 96178-11.
4| Compressor assembly INFO! New compressors are factory-filled with inert gas (3 bar nitrogen). Leave this service charge in the compressor for as long as possible and prevent the ingress of air. Check the compressor for transport damage before starting any work. 4.1 Storage and transport ? Storage at (-30°C) - (+70°C), maximum permissible relative humidity 10% - 95%, no condensation Do not store in a corrosive, dusty, vaporous atmosphere or in a combustible environment. Fig. 11 Use transport eyelet.
4| Compressor assembly T he pipe connections have graduated inside diameters so that pipes with standart millimetre and inch dimensions can be used. The connection diameters of the shut-off valves are rated for maximum compressor output. The actual required pipe cross section must be matched to the output. The same applies for non-return valves. Fig. 16: graduated internal diameter 4.
4| Compressor assembly 4.6 Operating the shut-off valves Before opening or closing the shut-off valve, release the valve spindle seal by approx. ¼ of a turn counter-clockwise. After activating the shut-off valve, re-tighten the adjustable valve spindle seal clockwise. Release Tighten Valve spindle seal Fig. 18 Fig. 19 4.
5| Electrical connection 5 Electrical connection DANGER! High voltage! Risk of electric shock! Only carry out work when the electrical system is disconnected from the power supply! INFO! onnect the compressor motor in accordance with the circuit diagram C (see inside of terminal box). Use suitable cable entry point of the correct protection type (see name plate) for routing cables into the terminal box. Insert the strain reliefs and prevent chafe marks on the cables.
5.
D A1 Alarm Motor protection A2 Overheating R1, R2 A3 Alarm high pressure XSS Terminal strip in the external switch cabinet GB F E I Ru 96178-11.
5| Electrical connection 5.4 Start unloader To avoid current peaks during the starting phase we recommend using the GEA Bock-ESS soft starting device (Electronic Soft Start). Refer to "Accessories" for further information. 5.5 Electronic trigger unit MP 10 The compressor motor is fitted with cold conductor temperature sensors (PTC) connected to the electronic trigger unit MP 10 in the terminal box. Readiness to operate is signalled by the H3 LED (green) after the power supply is applied.
5| Electrical connection 5.
6| Commissioning 6.1 Preparations for start-up INFO! In order to protect the compressor against inadmissible operating conditions, high-pressure and low-pressure pressostats controls are mandatory on the installation side. The compressor has undergone trials in the factory and all functions have been tested. There are therefore no special running-in instructions. Check the compressor for transport damage! 6.
6| Commissioning 6.5 Refrigerant charge CAUTION! Wear personal protective clothing such as goggles and protective gloves! Make sure that the suction and pressure line shut-off valves are open. With the compressor switched off, add the liquid refrigerant directly to the condenser or receiver, breaking the vacuum.
6| Commissioning 6.8 Connection of oil level regulator The connection "O" is provided for installing an oil level regulator. A corresponding adapter must be obtained from the trade. 7| Maintenance 7.1 Preparation WARNING! Before starting any work on the compressor: Switch off the compressor and secure it to prevent a restart. Relieve compressor of system pressure. Prevent air from infiltrating the system! After maintenance has been performed: Connect safety switch.
7| Maintenance 7.4 Accessories Available accessories can be found on the Internet at www.gea.com 7.5 Extract from the lubricants table The oil type filled as standard in the factory is marked on the name plate . This oil type should be used as a preference. Alternatives are stated in the extract from our lubricants table below. Refrigerants GEA Bock standard oil types Recommended alternatives HFC (e.g.
33,1 / 39,7 33,1 / 39,7 HG34e/380-4 HG34e/380-4 S 220-240 V ∆ / 380-420 V Y - 3 - 50 Hz 265-290 V ∆ / 440-480 V Y - 3 - 60 Hz 4,8 14,0 / 8,1 31,2 / 18,0 26,1 / 15,1 25,5 / 14,7 21,1 / 12,2 21,1 / 12,2 17,0 / 9,8 11,1 9,3 8,9 7,4 7,2 6,0 6,0 kW A 18,3 / 10,5 ∆/ Y 2 96178-11.2014-DGbFEIRu 96 93 97 94 96 91 97 92 kg Weight Suction line SV 22 (7/8) 28 (11/8) mm (inch) mm (inch) Discharge line DV Connections 4 1,3 Ltr.
33,1 / 39,7 HGX34e/380-4 S R407C 1 Voltage 220-240 V ∆ / 380-420 V Y - 3 - 50 Hz 265-290 V ∆ / 440-480 V Y - 3 - 60 Hz 33,8 / 19,5 28,1 / 16,2 23,7 / 13,7 20,1 / 11,6 A Max. Operating current 2 ∆/Y 12,1 9,9 8,2 6,8 kW 2 Max. power consumption Electrical data 3 1 Tolerance (± 10%) relative to the mean value of the voltage range. Other voltages and types of current on request. 2 - The specifications for max. power consumption apply for 50Hz operation.
9| Dimensions and connections HG34e ca.285 Centre of gravity DV B1 B,L E F O,K J 4x ca.170 46 H,D1 273 115 ca.135 ca.315 A 12 230 272 310 79 419 ca.540 Vibration Schwingungsdämpfer damper D A GB E 1) Dimensions in mm Fig.
9| Dimensions and connections HG34e R407C ca.285 ca.285 Centre of gravity DV F E F 4x 419 ca.540 4x 12 230 O,K O,K J1 J1 12 230 Vibration SchwingungsSchwingungsdämpfer damper dämpfer D GB M10 M10 40 40 F 20 A A1 SV 1) H,D1 272 272 A A1 SV H,D1 30 115 E 310 419 ca.540 B1 30 79 DV B1 20 310 79 L1 L1 115 ca.135 ca.135 46 A ca.165 ca.165 46 A ca.315 B 273 A ca.315 B 273 A E 96178-11.2014-DGbFEIRu 1) I Dimensions in mm Fig.
10| Declaration of conformity and installation DECLARATION OF CONFORMITY CE 03 for using the compressors within the European Union (in accordance with Low Voltage Directive 2006/95/EC) We hereby declare that the following refrigerating compressors Product designation: HG34e comply with the Low Voltage Directive 2006/95/EC.
11| Service Dear customer, GEA Bock compressors are top-quality, reliable and service-friendly quality products. If you have any questions about installation, operation and accessories, please contact our technical service or specialist wholesaler and/or our representative. The GEA Bock service team can be contacted by phone with a toll-free hotline 00 800 / 800 000 88 or via e-mail: refrigeration@gea.com Yours faithfully GEA Bock GmbH Benzstraße 7 72636 Frickenhausen Germany D GB F E I 96178-11.
We live our values. Excellence • Passion • Integrity • Responsibility • GEA-versity GEA Group is a global engineering company with multi-billion euro sales and operations in more than 50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and process technology. GEA Group is listed in the STOXX® Europe 600 index. D GB F E I GEA Bock GmbH Benzstraße 7, 72636 Frickenhausen, Germany Telephone: +49 7022 9454-0, Fax: +49 7022 9454-137 refrigeration@gea.com, www.gea.
