GE Consumer & Industrial Technical Service Guide JUNE 2006 Advantium 120 SCB 1000 SCB 1001 ZSC 1000 ZSC 1001 31-9141 GE Appliances General Electric Company Louisville, Kentucky 40225 –1–
IMPORTANT SAFETY NOTICE The information in this service guide is intended for use by individuals possessing adequate backgrounds of electrical, electronic, and mechanical experience. Any attempt to repair a major ap pli ance may result in personal injury and property damage. The manufacturer or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use.
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY. A. DO NOT OPERATE OR ALLOW THE OVEN TO BE OPERATED WITH THE DOOR OPEN. B. IF THE OVEN OPERATES WITH THE DOOR OPEN, INSTRUCT THE USER NOT TO OPERATE THE OVEN AND CONTACT THE MANUFACTURER IMMEDIATELY. C. MAKE THE FOLLOWING SAFETY CHECKS ON ALL OVENS TO BE SERVICED BEFORE ACTIVATING THE MAGNETRON OR OTHER MICROWAVE SOURCE, AND MAKE REPAIRS AS NECESSARY: 1. INTERLOCK OPERATION. 2.
Table of Contents Blower Assembly ..............................................................................................................................................................32 Capacitor and Diode .......................................................................................................................................................30 Cavity Light ..................................................................................................................................
Nomenclature Model Number S C B 1 0 0 0 D B B GE Speedcook Technology SC =GE Profile ZS = Monogram Exterior Color BB = Black CC = Bisque SS = Stainless Steel WW = White Configuration B = Wall Oven C = Monogram Wall Oven Model Year Designator Model Designator 1000 = Color Model 1001 = Stainless Steel Model Serial Number Nomenclature The nomenclature plate is located on the inside door frame. The mini-manual is located behind the small access panel on the left side of the oven.
Introduction The new Advantium oven uses breakthrough Speedcook technology to harness the power of light. The Advantium oven cooks the outside of foods much like conventional radiant heat, while also penetrating the surface so the inside cooks simultaneously. While halogen light is the primary source of power, a "microwave boost” is added with certain foods. Foods cook evenly and fast, retaining their natural moisture.
MICROWAVE OVEN SPEED COOK BAKE BROIL COOK EXPRESS CUSTOM WARM PROOF DEFROST REHEAT SPEED COOK TU R N TO SELECT START PAUSE FAVORITE RECIPES TIMER FAN MSG REM MUTE CLEAR OFF TIMER PR ES BACK HELP POWER TEMP OPTIONS S TO ENTER Turntable Upper Halogen Lamp/Ceramic Heater The turntable must always be in place, on the oven floor, for all cooking. Be sure the turntable is seated securely over the spindle in the center of the oven. Operates when using speedcook or broil.
Control Features With your Advantium oven, you can cook with high-intensity halogen lights, ceramic heaters and convection heating element, and/or conventional microwave energy. MICROWAVE OVEN SPEED COOK BAKE BROIL COOK EXPRESS CUSTOM WARM PROOF DEFROST REHEAT SPEED COOK TU R N TO SELECT START PAUSE FAVORITE RECIPES TIMER FAN MSG REM MUTE CLEAR OFF TIMER PRES SPEEDCOOK/Repeat Last Press this pad to access the pre-set speedcook menu.
Cooking Times ■ When speedcooking preprogrammed foods, you may see OPTIMIZING COOK TIME in the display several seconds after you press START/PAUSE. The oven automatically senses the electrical voltage level in your home and adjusts the cooking time up or down for proper cooking. Fan/Vent To remind you that you have food in the oven, the oven will display COOK TIME COMPLETED and beep once a minute until you either open the oven door or press the CLEAR/OFF pad.
Speed Cook System Halogen Lamp and Ceramic Heaters • One 500 watt halogen bulb and one 700 watt ceramic heater cook food from above. • One 375 watt ceramic heater cooks food from below. Rear Convection Heat Element • Operates when using bake. Microwave • A microwave “boost” is automatically added with certain foods.
Speedcook Power Levels Lower Heater Advantium uses power from a high-intensity halogen light, ceramic heaters, and microwaves to cook food from the top, bottom, and interior simultaneously, sealing in moisture and flavor. The lower heater is a 375 watt ceramic heater. It operates in speedcook, oven/bake, and warm modes. The lower heater assists in browning foods on the bottom. When using preset Speedcook recipes on the food menu, power levels are preselected.
The following chart shows the predicted compensation times based on a 12-minute speedcook selection (such as Biscuits, Refr; Large). Thermal Compensation Note: Thermal compensation only occurs when using a preselect menu item in Speedcook. These items require compensation for accurate and consistent cooking results.
Speedcook Power Level Chart Upper Power Level Lower Power Level Upper Heater On Time Lower Heater On Time Microwave On Time Hi 100% 100% 0% Lo 100% 80% 0% Hi 100% 70% 0% Lo 100% 65% 0% Hi 90% 90% 10% Lo 90% 65% 10% Hi 80% 70% 20% Lo 70% 70% 30% Hi 60% 60% 40% Lo 30% 30% 70% Hi Medium Hi Med Med Lo Lo – 13 –
Installation Advance Planning Electrical Requirements • Single Advantium 120 Installation These ovens may be installed directly into a 27in. or 30-in. wide oven cabinet. • The front surface of the oven will be nearly flush with surrounding cabinet doors. • This oven can be installed over any GE or Monogram single electric built-in oven, or a warming drawer or both. • • Color matched side trim pieces are provided for installation into a 30-in. wide space.
Component Locator Views Front View Control Panel Assembly Convection Fan Assembly Turntable Main Component Locator View Blower Motor Power Transformer Convection Heater Assembly Damper Assembly Capacitor Thermistor Magnetron Fuse and Noise Filter (Continued Next Page) – 15 –
Top View High Voltage Transformer Diode Damper Assembly Upper Heater Assembly Magnetron Fuse Capacitor Upper Heater TCO Blower Assembly Low Voltage Transformer Power Board Relay Board Bottom View Turntable Motor Lower Heater Assembly (Continued Next Page) – 16 –
Left Side View Control Panel Assembly Low Voltage Transformer Humidity Sensor Oven Cavity TCO Lower Heater Assembly Right Side View Control Panel Assembly Fuse Blower Assembly Noise Filter Right Side Door Switch Assembly (Continued Next Page) – 17 –
Control Panel Assembly (Shown separated) Control Panel Selector Board Control Panel Bracket Display Board Control Board Power Board Relay Board – 18 – Low Voltage Transformer
Control Boards and Panel Connections Power Board CN5 CN8 CN6 CN7 CN11 CN4 CN4 - Control Board CN5 - Humidity Sensor CN6 - Door Secondary Sensing Switch and Damper Door Sensing Switch CN7 - Low Voltage Transformer (Secondary Windings) CN8 - Thermistor CN11 - Relay Board (Continued next page) – 19 –
Relay Board RY2 RY9 RY8 RY7 CN1 CN2 RY11 CN3 CN1 - Low Voltage Transformer (Primary Winding) CN2 - Connection to Door Switch, Heater, and Turntable Motor CN3 - Control Board RY2 - High Voltage Transformer RY7 - Convection Heater RY8 - Upper Heater (Ceramic) RY9 - Lower Heater RY11 - Upper Heater (Halogen) Control Board CN10 CN13 CN9 CN4 CN3 CN3 - Relay Board CN4 - Power Board CN9 - Selector Board CN10 - Display Board 20-Pin Connector CN13 - Selector Board (Continued next page) – 20 –
Display Board 20-Pin Connector to CN10 on Control Board Selector Board CN14 CN13 CN9 CN9 - Control Board CN13 - Control Board CN14 - Control Panel Control Panel CN14 to Selector Board – 21 –
Components Component Access Chart WARNING: The oven is heavy and requires two people to remove from the cabinet or wall opening. Care should be taken when removing and installing. • Sharp edges may be exposed when servicing. Use caution to avoid injury. Wear Kevlar gloves or equivalent protection.
Access Cover Oven Removal / Partial Removal To remove the oven from cabinet or wall opening: To remove the access cover, the oven must be at least partially removed from the installation. WARNING: This oven requires 2 people for complete oven removal. Grasp the bottom of the oven at the front and rear on each side. The access cover is attached to the outer cover by 2 Phillips-head screws. Caution: Do not use the oven handle to lift or lower the oven. Damage will occur. 1.
To disassemble the door: Door Assembly WARNING: A microwave leakage test must be performed any time a door is removed, replaced, or adjusted for any reason. (See Diagnostic and Service Information.) Door Removal 1. Remove the 4 screws from the glass mount. 2. Remove the choke cover. 3. Remove the 4 screws from the door frame, and remove door frame from the glass supporter. 4. Remove the 4 screws from the glass supporter, and remove the door handle and vent trim from the glass supporter.
Control Panel Assembly The control panel assembly consists of an outer control panel and an inner control panel bracket. The outer control panel contains the control, display, and selector circuit boards. The power and relay circuit boards, and the low voltage transformer are attached to the control panel bracket. Removing the control panel allows access to the oven lamp. 4. Remove the 2 Phillips-head screws that attach the control panel assembly to the side of the frame.
To remove the power board: To remove the relay board: 1. Remove the control panel assembly. (See Control Panel Assembly.) 1. Remove the control panel. (See Control Panel Assembly.) 2. Disconnect wire harnesses from the power board at locations CN4, CN7, and CN11. 2. Peel back the foam tape. 3. Remove the 4 Phillips-head screws that attach the power board to the control panel bracket. 4. Lift the power board to clear the retaining tab. 3.
To remove the control panel bracket: To remove the control board: 1. Remove the control panel. (See Control Panel Assembly.) 1. Remove the control panel bracket. (See Control Panel Assembly.) 2. Disconnect wire harnesses from the relay board at location CN3 and from the power board at location CN4. 2. Disconnect the 20-pin harness connector from the display board. 3. Peel back the foam tape and release the wire harness to CN4 from the wire retainer. 3.
To remove the selector board: Low Voltage Transformer 1. Remove the control panel bracket. (See Control Panel Assembly.) The low voltage transformer is held in place by 2 Phillips-head screws. 2. Pull the dial straight out from the control panel. 3. Disconnect wire harnesses from the selector board at locations CN9 and CN13. The control panel must be removed to access the low voltage transformer. (See Control Panel Assembly.
Cavity Light Fuse The oven lamp is inserted in a socket that is attached to the lamp housing with 2 Phillips-head screws. The screws are recessed from the top of the outer cover. Access holes are provided. A magnetic screwdriver is necessary to capture these screws. Important Note: The primary interlock, monitor interlock, door sensing (secondary interlock) switches, and the relay board must all be replaced when the 20 amp fuse opens due to operation of the monitor interlock switch.
Capacitor and Diode Noise Filter The noise filter is located behind the blower assembly on the right side of the oven. The noise filter is held in place by a single Phillips-head screw. The filter ground wire is attached to the oven chassis near the noise filter by a single Phillips-head screw. The outer cover must be removed to access the noise filter. (See Oven Removal / Partial Removal.) Note: When installing the noise filter, ensure all filter wiring is connected to the correct terminals.
Magnetron and Magnetron TCO High Voltage Transformer WARNING: Always be certain the capacitor is discharged before servicing. (See Capacitor and Diode.) Mechanically discharge by placing an insulated handle screwdriver between the diode connection of the capacitor and the oven chassis ground. WARNING: Always be certain the capacitor is discharged before servicing. (See Capacitor and Diode.
Damper Assembly Blower Assembly The damper assembly is on the top right side of the oven cavity. When the damper door is closed, moisture is retained in the oven cavity. When the damper door is open, moisture is released, allowing food to be more crisp. The outer cover must be removed to access or observe operation of the damper assembly. (See Oven Removal / Partial Removal.) A blower protects the oven from too much heat inside the oven cavity.
5. Disconnect wire harnesses on the relay board at locations CN2, RY2. RY7, RY8, RY9, and RY11. Upper Heater and Oven Cavity TCOs The TCOs automatically shut off the oven in the event of excessive temperatures. When replacing, be sure to determine the cause of failure. If a TCO opens, it will disable all oven functions except the oven light. The outer cover must be removed to access the TCOs. (See Oven Removal / Partial Removal.
5. Straighten the 4 folded lock tabs. Upper Heater Assembly The halogen heater has an approximate resistance value of 1.8 to 3.7 Ω. It is connected using a white wire harness. 6. Remove the 8 Phillips-head screws that attach the heater cover. Lift off the cover. The ceramic heater has an approximate resistance value of 15 to 25 Ω. It is connected using a yellow wire harness. To remove the upper heater assembly: Caution: Mark each of the wire harnesses before disconnecting.
Lower Heater Assembly Convection Heater Assembly and Thermistor The lower ceramic heater has an approximate resistance value of 32 to 42 Ω. The oven must be removed from the cabinet or wall opening to access the convection heater assembly. (See Oven Removal / Partial Removal.) To remove the lower heater assembly: 1. Remove the oven from cabinet or wall opening. (See Oven Removal / Partial Removal.
Convection Heater Element Convection Fan Motor The convection heater assembly is held in place by two 7-mm hex-nuts and 4 Phillips-head screws The convection heater element has an approximate resistance value of 9.5 Ω. Two Phillips-head screws connect the power wires to the element terminals. The convection fan motor wire leads have locking tabs that must be depressed to be disconnected.
Humidity Sensor Turntable Motor The humidity sensor is mounted to the exhaust duct on the left side of the oven. The outer cover must be removed to access the humidity sensor. (See Oven Removal / Partial Removal.) The humidity sensor is connected to the power board at location CN5. The humidity sensor is held in place by 2 Phillips-head screws. The turntable motor is held in place with 2 Phillipshead screws.
2. Remove the single Phillips-head screw that holds each door switch access cover to the outer cover. Left and Right Door Switch Assemblies The primary interlock, monitor interlock, and door sensing (secondary interlock) switches are mounted on plastic latch boards. The latch boards are attached to the left and right side of the oven cavity. The left side latch board contains the door sensing (secondary interlock) switch.
To replace the door switches: 5. Test Circuit Operation. a. Connect temporary jumper leads across relay contacts, primary interlock and door sensing switches to simulate shorted switch contacts. Locate convenient connections in circuit to be certain COM and NO terminals are used. b. Connect ohmmeter (Rx1) across the line terminals of the appliance cord. Continuity must show the following: 1. Place the oven in a partially removed position. (See Oven Removal / Partial Removal.) 2. Open the oven door. 3.
To replace the latch boards: 1. Place the oven in a partially removed position. (See Oven Removal / Partial Removal.) 2. Open the oven door. 3. Remove the single Phillips-head screw that holds the door switch access cover to the outer cover. 4. Disconnect the switch wiring. Note: Each latch board is held in place with 2 Phillips-head screws. The screws are recessed from the top of the outer cover. Access holes are provided. A magnetic screwdriver is necessary to capture these screws. 5.
Diagnostics and Service Information USE ONLY HEAT AND MICROWAVE RESISTIVE GLASS BOWL – 41 –
Demo Mode Standard Test Load The Sales Demo mode will allow dealers to demonstrate all oven functionality with one exception: No power is ever applied to any of the halogen lamps, heaters, mag HVT or inrush relays while the control is in sales mode. The standard test load is one liter (1000 ml) water with starting temperature of 59°F ~ 75°F in a 1000 ml beaker. (DO NOT USE ANY OTHER LOAD OR DISH AS RESULTS WILL VARY FROM STANDARD.
Microwave Leak Test Proof Feature To test the performance of the proof feature, press the WARM/PROOF pad, then turn the dial to PROOF BREAD and press the dial to start. The following will occur: 1. Place 275 ml water in 600 ml beaker. (Part # WB64x5010) • The convection fan and interior lamp come on immediately, and stay on. • There is an immediate start-up burst (about 1.5 second duration at 75°F ambient) of heat from the convection heater.
Schematics and Wiring Diagrams WARNING: POWER MUST BE DISCONNECTED BEFORE SERVICING THIS APPLIANCE (Continued Next Page) – 44 –
GROUND HARNESS LEADS PARTS LEADS BK2 OVEN TCO R1 YL4 W2 W6 R4 W8 BK1 BL2 HTR TCO YL1 BN3 R1 1 R10 BL5 7 BL3 BL5 W9 PK1 BN3 GN1 R6 R7 W10 UPPER HEATER (HALOGEN) BN3 1 LVT GROUND HARNESS LEADS PARTS LEADS BLOWER MOTOR R5 CN1 3 BK3 BN4 R OVEN LAMP BL3 CROUND W2 MGT TCO YL3 W1 R3 H.V.
Warranty For The Period Of: GE Will Replace: One Year From the date of the original purchase Any part of the oven which fails due to a defect in materials or workmanship. During this full one-year warranty, GE will also provide, free of charge, all labor and in-home service to replace the defective part. Three Years From the second through the third year from the date of original purchase The heating system, if any heater or lamp fails due to a defect in materials or workmanship.