GE Fanuc Automation Programmable Control Products Panel C Industrial Computer Hardware User's Manual GFK-2251 May 2003
GFL-002 Warnings, Cautions, and Notes as Used in this Publication Warning Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use. In situations where inattention could cause either personal injury or damage to equipment, a Warning notice is used. Caution Caution notices are used where equipment might be damaged if care is not taken.
Preface Content of This Manual This manual describes the features and operation of the following Panel C industrial computer products: 15.0" Industrial Computer with Windows NT® operating system 15.
Contents Chapter 1 Panel C Industrial Computer Features .............................................................1-1 Feature Summary................................................................................................1-2 Removable Hard Disk Drive...............................................................................1-3 CD-ROM ..............................................................................................................1-3 Front Panel Keypads...........................
Contents USB Ports ......................................................................................................................... 4-3 Compact Flash Port........................................................................................................... 4-3 Mouse and Keyboard Ports............................................................................................... 4-4 Floppy Disk Drive and CD-ROM Ports............................................................................
Contents Communications ............................................................................................................... 7-4 PLC/PC Connection ................................................................................................... 7-4 CNC/PC Communications.......................................................................................... 7-4 Network Communications.......................................................................................... 7-5 Printing ........
Contents Figure 1-1. Ethernet port and side expansion slots....................................................................................... 1-5 Figure 3-1. Panel C Industrial Computer Dimensions................................................................................... 3-3 Figure 3-2. Installing Retaining Clips ........................................................................................................... 3-4 Figure 4-1. Connectors Located Behind Front Access Panel ..............
Contents Table 3-1. I/O Port Range Table.................................................................................................................... 3-6 Table 5-1. Membrane Keypad Scan Codes [Reviewers: Verify AT Character and scan codes here].......... 5-4 Table 5-1. Membrane Keypad Scan Codes – Continued............................................................................... 5-5 Table 5-2. Indicators...........................................................................................
Chapter Panel C Industrial Computer Features 1 The Panel C industrial computer is a high performance workstation designed primarily for use as a hardware platform for Human Machine Interface (HMI) and/or Supervisory Control and Data Acquisition (SCADA) software packages running on Windows NT® or Windows 2000® operating systems. The Panel C industrial computer is a fully self contained PC-compatible computer with a built-in flat screen display and resistive touch screen.
1 Feature Summary When you purchase a Panel C, you receive: 1-2 ■ Industrial computer with the operating system software installed. ■ Installation hardware ■ Microsoft Windows documentation, software distribution, Certificate of Authenticity and license agreement ■ Power cord ■ Image Recovery Disk with instructions.
1 Removable Hard Disk Drive The Hard Disk Drive can be quickly removed for servicing or substitution. Warning Before installing or removing the Hard Disk Drive, remove power from the unit. The proper method for removing power from the unit is to switch off power at the circuit breaker. CD-ROM The external CD-ROM connector is located on the side access panel. Warning Before installing or removing the CD-ROM, remove power from the unit.
1 Front Access Panel The Panel C is equipped with a front access panel that provides access to the Compact Flash port and two USB ports. Warning Do not connect or disconnect to Compact Flash or USB ports while power is applied to the industrial computer, unless the area is known to be non-hazardous. For Non-incendive field connections, refer to Control Drawing DR00, which is provided in Appendix A.
1 Network Interface The Panel C includes an autosensing 10/100 Ethernet adapter that provides a RJ-45 connector for shielded twisted pair cable. Warning Do not connect or disconnect to Ethernet port while power is applied to the industrial computer, unless area is known to be nonhazardous. Figure 1-1.
1 Expansion Slots The Panel C industrial computer provides multiple expansion slots. • One PCI slot • One shared expansion slot for either PCI or ISA All the expansion slots within the system use the standard PC card clamping system. Warning Do not connect or disconnect expansion cards or cables while power is applied to the unit, unless area is known to be nonhazardous. Application Software Unit is available as a standalone product or bundled with a variety of GE Fanuc software titles.
Chapter Powerup and Software Installation 2 This chapter contains information you need to set up your Panel C industrial computer’s operating system and network communications. Setup Before you attempt to power up the system for the first time, inspect the unit for loose or damaged components. Remove the top cover and make sure there are no loose or damaged assemblies. Applying power to a system with damaged components may cause additional damage.
2 Startup for Windows NT Systems Connecting a PS/2 keyboard and Mouse is recommended before you get started. The soft keyboard and touch panel will not work until the Windows 2000 operating system is licensed. Therefore an external keyboard is required to license the product. 1. Plug in the keyboard and PS/2 mouse (if available). 2. Connect the input power cord. 3. Read license agreement 4. TAB to your choice and press ENTER. 5. Press ENTER to start the Windows NT Setup. 6. Type your name 7.
2 Startup for Windows 2000 Systems Before you get started, you need to connect a PS/2 keyboard. A PS/2 mouse is recommended to help navigate through the setup screens. 1. Plug in the keyboard, PS/2 mouse (if available), and power cord. 2. Power on the unit. 3. Read the license agreement. 4. Select your choice and press NEXT >. 5. Choose your regional settings (US default) and press NEXT >. 6. Type your name. 7. Press the TAB key and type your company name. 8. Press NEXT >. 9.
2 Configuring the Industrial Computer to Run on a Microsoft Network Before configuring your Panel C computer for a network, you should consult your network administrator. Duplicate TCP/IP addresses and duplicate computer names on the same network can cause network problems. 1. Click the Start Icon, then click Settings, and Control Panel. 2. In the Control panel window, double click the Network icon. The Network dialog box appears. 3. On the Identification tab, click Change.
2 4. To modify the TCP/IP properties, A. Go to the Protocols Tab, highlight TCP/IP protocol, and click Properties. B. In the Microsoft TCP/IP Properties, change the Address from 111.111.111.111 to a unique address and change the subnet mask from 255.0.0.0 to your subnet mask. If your network's IP addresses are controlled by a DHCP server, change the setting from Specify an IP address to Obtain an IP address from a DHCP Server.
2 Note: The factory setting for the IP is 111.111.111.111 and for the Subnet is 255.0.0.0. If necessary, consult your network engineer to select appropriate addresses. 5. To add other protocols such as NetBEUI, on the Protocols tab of the Network dialog box, click Add. A list of available protocols will appear. Choose the protocol you wish to install and click OK. The system may ask where the Setup files are located. They are in the C:\I386\ directory.
2 Note: It is recommended that after the system accesses the original Windows NT install files, the Windows NT Service Pack be reinstalled to update any files that were added or overwritten. 6. When you have finished setting up the Network, click OK in the Network dialog box. Click Yes to reboot your system now. 7. The network shares for the system have been left at their default administrative settings.
2 Installing Application Software The Windows operating system and GE Fanuc software are loaded onto the industrial computer at manufacture. If it is necessary to reload software, follow the instructions in the documentation supplied with the software. Directory Structure The contents of the industrial computer hard drive, as shipped from GE Fanuc are listed below.
2 Image Recovery The following procedure provides instruction on how to use the Field Image Recovery Disk (44A749863-G01Rxx). This disk will enable you to recover all software on your computer as received initially from GE Fanuc. Caution Before attempting an Image Recovery on your unit, make sure to record all critical settings and conduct a full back up of all software projects and critical documents.
Chapter Hardware Installation 3 This chapter describes the procedures for the safe location and securing of the Panel C industrial computer. The Panel C industrial computers have been designed to ensure simple installation of the system. A single cut-out in the mounting panel is all that is required when mounting the industrial computer. No extra mounting holes are needed. Instead, 10 clips are supplied and are used to secure the unit from behind the mounting panel.
3 Installation Guidelines AC Input Power ■ The Panel C input power shall be connected to no greater than a 20 Amp branch circuit. ■ To remove power from the unit, the proper method is to switch off power at the circuit breaker. ■ In an industrial environment, the panel into which the unit is mounted should provide protection from dust, dirt and water. ■ The panel should be capable of supporting the weight (22.2lb/10.07kg) of the industrial computer without distortion to the panel.
3 Figure 3-1. Panel C Industrial Computer Dimensions Installing Panel Mounting Clips 1. Position the Front Panel in the cut-out and fit the 10 retaining clips into the slots on the industrial computer. To produce a good seal, you must use all the clips. 2. Screw in the tightening screws on each clip so that the clip is held snug. To ensure a seal between the computer front panel and the mounting panel, the clips must be tightened evenly. (Tighten each of the clips in turn, a little at a time.
3 Figure 3-2.
3 Installing Expansion Cards The Panel C industrial computer provides multiple expansion slots. • One PCI slot • One Shared ISA/PCI slot Note: If your card is a Legacy ISA type, follow the instructions on page 3-6, then proceed with installation. All the expansion slots within the system allow the card to be clamped into place using standard PC card clamping. The top cover of the industrial computer must be removed in order to access the ISA and PCI bus cards.
3 Configuring Expansion Cards (Legacy ISA Only) Caution For most applications an IRQ or address cannot be shared by more than one resource. If more than one resource is set to the same interrupt or address, the application may not respond properly and could cause your PC to lock up. Following these instructions when installing Legacy ISA cards will prevent problems with resource conflicts.
Chapter Connectors and Cabling 4 This chapter describes the connector layout and cabling requirements on the standard Panel C industrial computer. Power and communication connectors are described in this section. Communication connectors are provided from the main CPU motherboard. Some of the CPU motherboard connectors are available under the front access panel as well as on the right side of the unit. • Three USB ports, including two USB ports (front access) and one USB port (side access).
4 Power Input The power supply input to the industrial computer uses a standard IEC cable, which is provided with the unit. For power requirements, refer to specifications in chapter 8. There are no userserviceable fuses. Warning For all equipment that is connected to a power outlet, the socket outlet shall be installed near the equipment and shall be easily accessible. (For nonhazardous locations only.) Caution External devices (printer, external disk drive etc.
4 Communications Ports Two USB ports and a Compact Flash port are located behind the front access cover in the lower right-hand side of the unit (Figure 4-1). To open the cover, loosen the thumb screw. All other ports are located on the right side panel (Figure 4-2).
4 USB Video COM1 Printer Port, LPT COM2 Keyboard Mouse External Floppy Disk Drive External CD-ROM Drive External Power Figure 4-2. Connector Locations on Right Side Panel Mouse and Keyboard Ports Two PS2 ports, labeled MOUSE and KBRD, are located on the right side access panel. This temporary connection is intended to be used for such things as initial setup, downloading data, uploading software, etc.
4 Floppy Disk Drive and CD-ROM Ports Connectors for an external floppy disk drive and an external CD-ROM drive are located on the right side access panel. These ports are labeled accordingly. This temporary connection is intended to be used for such things as initial setup, downloading data, uploading software, etc. Video Output Port Video monitor output is accessible on the DB15 side access connector.
4 Printer Port LPT1 A 25-pin D-type female printer port (LPT1) connector is available on the right side access panel. The port is labeled accordingly and is not intended to be connected continuously to printers.
4 Serial Communication Ports The COM1and COM2 serial ports are available on the side panel. The COM3 serial port is used by the touchscreen and is not accessible to the user. The standard 9-pin D-sub connector pin out is shown below.
4 a45528 User-provided clamp Strip wire to expose shield. Figure 4-4. Cable Cover Shielding Ethernet Communication Port The Panel C provides an RJ-45 (10BaseT/100BaseT) Ethernet connector on the left side of the unit. The RJ-45 twisted pair connector is an 8-pin MAU MDI connector. 1 2 3 4 5 6 7 8 Pin No.
4 19.00" 2.95" (75 mm) (483 mm) .250"(6.35 mm) dia. (QTY.2) 18.31" (465 mm) 4.25" (108 mm) Mounting Surface Side View with Spacing Requirements Front View with Mounting Dimensions Cable Clamp (Six cable clamps included with assembly.) * Additional cable clamps available (12 per package), catalog number IC697ACC737. Figure 4-5. Ground Plate Outline, Mounting Dimensions, and Cable Clamp The ground plate should be mounted near the unit.
4 Ground Plate Cable Clamp Figure 4-6. Example of Cable Shield Clamping Assembly Installation The maximum diameter cable that can be used with the cable clamp is 0.51 inches (13mm) as shown below in Figure 4-7. Minimum cable diameter that can be used with the clamp is 0.24 inches (6mm). Multiple cables can be placed in the clamp if the cable diameter is smaller than the minimum. Ground Plate .51" 13mm a45522 .67" 17mm Cable Maximum Diameter .51" (13mm) Minimum Diameter .
4 The insulating cover on the shielded cable must be removed to allow maximum contact between the cable shield and the cable clamp as shown in Figure 4-6. a45523 Cable Clamp Foot 1.58" 40mm Shield Figure 4-8.
Chapter System Operation 5 This chapter provides details of system operation.
5 System Peripherals Removable Hard Disk Drive The Panel C industrial computer system has a single removable hard disk drive. The drive is located on the side of the unit. The disk drive has a standard EIDE/ATA-2 interface. The standard size is 20GB or larger. To remove the disk drive, 1. Shut down the operating system and remove power from the computer. 2. Turn the locking keys ¼ turn. The locking keys cannot be removed from the drive assembly. 3.
5 Operator Interfaces Keypads The Panel C industrial computer incorporates a keypad with 75 front panel keys to provide a wide range of alphanumeric and control functions. • Function keys, which provide 26 alpha characters when used in the Function (FN) mode • Full numeric keypad with special character keys when used in the SHIFT mode • Control keys including 4 arrow keys • 16 Operator defined keys The main keypad returns the same scan codes as a standard PC/AT keyboard, listed in Table 5-1.
5 Table 5-1. Membrane Keypad Scan Codes [Reviewers: Verify AT Character and scan codes here] Keypad 7 8 9 4 5 6 1 2 3 0 . (PERIOD) INSERT ENTER ESCAPE TAB PRINT SPACE ALT CTRL DELETE PAGE↑ BKSP HOME PAGE↓ END ← → ↑ ↓ LOCK CAPS SHIFT (1) F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 5-4 Without SHIFT Key AT Scan Character Code (Hex) 7 0837 8 0938 9 0A39 With SHIFT Key AT Scan Character Code \ / : 2B5C 352F 273A With CAPS LOCK Key AT Scan Character Code (Hex) \ 2B5C / 352F : 273A 4 5 6 1 2 3 0 .
5 Table 5-1.
5 Control and Status LEDs The Panel C industrial computer includes five status LEDs, located in a vertical column above the arrow keys on the lower right-hand side of the unit. The five LEDs have the following functions, in order from top to bottom: Table 5-2. Indicators Symbol Name Function FN Function Key Indicates the function key is active. Shift Indicates the Shift lock is enabled.. HDD/Error This is a tri-color LED. Red indicates a BIOS detected error.
5 Communications Your industrial computer has been configured with networking components that enable you to establish new networks or connect to existing networks easily. If you intend to use Microsoft NetBEUI, TCP/IP, or Direct Cable Connection, some minimal setup changes are required before you can use the system for network applications. In Windows operating systems, these settings are changed using the Network application in the Control Panel program group. Table 5-3.
Chapter BIOS Settings 6 It is normally not necessary to change the hardware configuration settings in the CMOS memory. If settings become corrupted, follow the procedures here to reload the factory configuration. 1. Power down the computer, connect a keyboard and turn on the power. Enter the Setup mode by pressing the F2 key when prompted during the computer power-up sequence. The main BIOS setup utility screen will appear offering several options for changing settings. 2.
Chapter Diagnostics and Troubleshooting 7 This chapter consists of “Self-Test Diagnostics,” “Troubleshooting,” and “Corrective Actions.” “Self-Test Diagnostics,” describes how to respond to errors that could be detected by the automatic self test that is performed each time the Panel C industrial computer powers up. “Troubleshooting” contains tables of symptoms, their possible causes, and recommended corrective actions.
7 Troubleshooting Powerup Symptom Possible Causes Solution Computer does not power up. Power not on (PWR indicator is not lit or display completely dark). Make sure that computer is plugged in. Make sure that power source is functioning properly. Display is blank (PWR indicator is lighted). See “Display” topic in this Chapter See “Display” topic in this Chapter Non-System disk or disk error message displayed. Disk in floppy disk drive. Remove floppy disk and then reboot or cycle power .
7 Memory Symptom Possible Causes Solution Memory count during powerup self-test is incorrect. Optional DIMM is installed incorrectly or is incompatible with the Panel C industrial computer CPU. Make sure that the appropriate memory is installed correctly. Out of Memory message is displayed or insufficient memory error occurs during operation. System ran out of memory for the application. Check the memory requirements for the application. (Refer to the application documentation.
7 Communications PLC/PC Connection Symptom Possible Causes Solution PANEL C does not communicate with a PLC that has been autoconfigured (AUTOCONFIG/DEFAULT/I/O error). The system is attempting to communicate with a 90-30 PLC using the SNP driver and a PANEL C project. 1. With the PLC powered up and connected to the Display Station, establish communication between the Display Station and PLC via the 90-30 SNP driver. 2.
7 Network Communications Symptom Conflicts on network. Possible Causes IP Address not unique. Solution Change the IP address to a unique address. (Contact your system administrator if this or other settings need to be changed.) Printing Symptom GFK-2251 Possible Causes Solution Printer will not turn on. Cables not connected properly. Printer power cord not plugged in. Ensure that the cables are properly connected and that the power cord is connected to the electrical outlet.
7 CMOS Checksum Error If the CMOS battery has failed, the following error messages will be displayed on the screen: CMOS checksum error - Defaults loaded CMOS battery failed To replace the battery: The Panel C uses a Panasonic 3V battery, part number BR2032 or Duracell part no 2032. Only replace the battery with this type or equivalent. Warning Battery may explode if mistreated. Do not recharge, disassemble, or dispose of in fire 1.
Chapter Technical Data 8 Monitor System Display TFT LC-Color Touch Display Diagonal 383.5 mm (15.1") Resolution (Pixel) XGA (1024 x 768) VGA controller Integrated 3-D Graphics Controller with 4M Video Memory Colors 256K Brightness 200 cd/m² Note: Back-lighting systems are consumable parts and are therefore not covered by the warranty. Industrial PC CPU FCPGA-Socket for Intel processor Processor 1.0 Ghz RAM 128 MB / 256 MB SDRAM (1 DIMM Slot) Storage Hard disk min. 20 Minimum GB (3.
Appendix A Product Agency Approvals, Standards, and General Specifications Agency Approvals Description GFK-2251 Agency Standard or Marking Comments N.A. Safety for Industrial Control Equipment Certification by Underwriter's Laboratories to UL508 standard and equivalent CSA C22.2 No 142 M1987standard N.A. Safety for Hazardous Locations Class I, Div. 2, Groups A, B, C, D Certification by Underwriter's Laboratories to UL1604 standard and equivalent CSA C22.
A Government Regulations U.S., Canadian, Australian, and European regulations are intended to prevent equipment form interfering with approved transmissions or with the operation of other equipment through the AC power source. The Panel C has been tested and found to meet or exceed the requirements of U.S.
A General Specifications GENERAL SPECIFICATIONS Standard(s) Conditions ISOLATION UL 508, UL 840, IEC 664 1.5KV DC (input power to secondary outputs) Vibration IEC 68-2-6 10 - 57 Hz, 0.012" displacement peak-peak 57 - 500 Hz, 1.
A Nonincendive Field Wiring (Control Drawing #DR00) Hazardous (Classified) Location Class I, Division 2 Groups A, B, C, and D Non-hazardous Area USB Port PL6 USB Port PL6 USB Port PL10 Associated Nonincendive Field Wiring Apparatus Ethernet Port Panel C Keyboard Port Mouse Port 1 Notes: 1. Nonincendive Circuit Parameters: Panel C Industrial Computer Vmax = 5VDC Voc = 5 VDC Imax = 500mA Isc = 500mA Ci = 34.2µF Ca = 1000µF Li = 0mH La = 5mH 2.
Index A Agency approvals, A-1 Air flow, 3-2 Application software, 1-6 Audible warning, 2-1 Autologon, 2-2 B Ethernet port, 4-8 External keyboard and mouse, 5-2 F FCC notice, A-2 Field image recovery disk, 2-9 Field wiring nonincendive, A-4 Battery CMOS, 7-6 BIOS settings, 6-1 Blanking plates, 3-5 Floppy disk drive, 5-2 Front access panel, 1-4 G C Graphic system, 5-2 installation, 3-5 H Cards CD-ROM drive, 1-3, 5-2 Class 1 Division 2 Approval warnings, 3-1 CMOS battery, 7-2, 7-6 settings, 7-1 C
Index M Memory troubleshooting, 7-3 MODBUS RTU communications troubleshooting, 7-4 Monitor system technical data, 8-1 Mounting guidelines, 3-2 N Setting up Windows 2000 systems, 2-3 Windows NT systems, 2-2 Shutting down the computer, 2-9 Specifications general, A-3 industrial PC, 8-1 monitor system, 8-1 Standard features, 1-2 Status LEDs, 1-3 System Configuration Verification, 7-1 System Test and Initialization, 7-1 T Network communications setting up for Windows NT, 2-4 troubleshooting, 7-5 Netwo
