FVR-C9S-2UX Instruction Manual FVR-C9S-2UX Drive Series Three-phase 230 V AC Input Type 1
FVR-C9S-2UX CAUTION • Make sure that you read this instruction manual thoroughly before installing, wiring, operating and inspecting this drive. • Please make sure that this instruction manual accompanies the drive to the end user. • Keep this instruction manual so that it will always be available for the duration of the drive’s operating life. • Product specifications are subject to change without notice.
FVR-C9S-2UX Thank you for purchasing the Fuji “FVR-C9S” drive, marketed by GE Fuji Drives USA, Inc. This instruction manual is included with the drive and equipment and is provided for the convenience of the end user. Please be sure it accompanies the drive. CONTENTS 0. Safety Precautions .................................... 4 1. Inspection Upon Receipt .......................... 6 2. Part Names ............................................... 7 3. Warning and Caution ................................
FVR-C9S-2UX 0. Safety Precautions Before carrying out installation, wiring, maintenance or inspection of the drive, read this instruction manual thoroughly to gain a full understanding of the correct operation procedures. Make sure that you have read all product details, safety information, warnings and cautions before use. The following classifications for warnings and cautions are used throughout this manual.
FVR-C9S-2UX CAUTION: CAUTION: Check that the phase and voltage of the AC power supply being connected matches the input phase and rated input voltage of the drive. Using an improper power supply may cause injury or damage to the equipment. Do not touch the cooling fins, as they become hot during drive operation. Do not connect AC power to the output terminals (U, V, W) otherwise injury may result. The drive, motor and wiring produce electromagnetic noise during operation.
FVR-C9S-2UX UL/CSA WARNING / AVERTISSEMENT Hazard of electrical shock. Disconnect incoming power before working on this control. Risque de choc electrique. Couper l’alimentation avant le depannage de sette commande. More than one live circuit. See diagram. Cet equipment renferme plusieurs circuits sous tension. Voir le schema CAUTION ATTENTION Dangerous voltage exists until charge light is off. Prede tensions dangereuses tant que le voyant n’est pas eteint.
FVR-C9S-2UX 1. Type 3. Warning and Caution Drive Series FVR F25 C9S 2UX Power Series: 230V UX Series Applicable motor output (Hp) Improper wiring will result in damage to, and failure of the unit. Please carefully note the items listed below, and use the unit as indicated. 2. Phase: 3PH - three-phase WARNING AND CAUTION 3. Voltage range: 200V - 230V - AC200V Series 1. Do not impress power supply voltage that exceeds the standard specification voltage permissible fluctuation.
FVR-C9S-2UX 4. Specifications Type (FVR _ _ _ C9S-2UX) Applicable motor output1 Rated capacity2 Voltage Output Rating Input power supply Rated current Overload current rating Rated frequency Phase, voltage, frequency Allowable variation in voltage/frequency Instantaneous voltage drop withstanding capacity [Hp] [kVA] [V] [A] [Hz] F12 F25 F50 001 002 003 005 1/8 1/4 1/2 1 2 3 5 0.28 0.56 1.0 1.6 2.8 4.0 6.6 Three-phase 200-230V 50/60 Hz (Output voltage is proportional to input voltage) 0.7 1.4 2.5 4.0 7.
FVR-C9S-2UX Type (FVR _ _ _ C9S-2UX) Applicable motor output1 Frequency setting F50 001 002 003 005 1/2 1 2 3 5 Setting with UP/DOWN keys Terminal for 1-5K ohm VR is provided 0-5 VDC 0-10 VDC (input resistance = 22k ohm) Display Run mode Output frequency is displayed. (3 digit LED) Fault mode Cause of fault is displayed. Other LED comes on with charging voltage applied. Acceleration/Deceleration time 0-60s (Variable setting) Acceleration time and deceleration time can be set independently.
FVR-C9S-2UX 5. External Dimensions 0.24 (6.2) D D2 3.15 (80) 0.06 (1.5) 2.76 (70) 4.72 (120) 1.97 (50) 0.24 (6.2) 0.39 (10) 3.94 (100) 0.39 (10) (2 - 5 X 6.2) 0.20 (5) 2 - 0.20 X 0.24 0.26 (6.5) 4.33 (110) .06 (1.5) 2.64 (67) 0.20 (5) 0.26 (6.5) 0.43 (11) TERMINAL M3.5 0.06 (1.5) 0.39 (10) 2.36 (60) D1 0.39 (10) DWG 1: FVRF12C9S-2UX to FVROO1C9S-2UX Type FVRF12C9S-2UX FVRF25C9S-2UX FVRF50C9S-2UX FVR001C9S-2UX 10 Rated Current [A] 0.7 1.4 2.5 4.
FVR-C9S-2UX 0.24 (6.2) D D2 4.33 (110) 0.24 (6.2) 0.43 (11) 0.20 (5) 0.45 (11.5) TERMINAL M3.5 0.45 (11.5) 0.24 (6.2) 3.15 (80) 5.12 (130) 1.97 (50) 0.24 (6.2) 0.45 (11.5) (2 - dia. 5) 4.21 (107) 0.18 (4.5) 2 - dia. 0.20 0.24 (6) 0.24 (6.2) 3.86 (98) 4.65 (118) 0.24 (6.2) D1 0.45 (11.5) 3.43 (87) DWG 2: FVR002C9S to FVR003C9S-2UX Type FVR002C9S-2UX FVR003C9S-2UX Rated Current [A] 7.0 10.0 External Dimensions: inches (mm) D D1 D2 5.14 (130.5) 3.05 (77.5) 2.56 (65) 5.53 (140.
FVR-C9S-2UX External Dimensions cont. 0.24 (6.2) 5.45 (138.5) 2.58 (65.5) 2.87 (73) 5.51 (140) 0.24 (6.2) 5.04 (128) 0.71 (18) 2 - dia. 0.20 0.24 (6.2) 0.43 (11) 0.20 (5) 5.18 (157) 0.45 (11.5) 0.24 (6.2) 5.08 (129) 5.61 (168) 7.09 (180) 2.01 (51) 0.24 (6.2) (2 - dia. 5) 0.49 (12.5) 0.45 (11.5) 2.09 (53) 0.24 (6.2) 0.24 (6.2) TERMINAL M4 0.47 (12) 0.45 (11.5) 4.61 (117) 0.45 (11.5) FVR005C9S-2UX 12 3.37 (85.5) 3.78 (96.
FVR-C9S-2UX 6. Installation Instructions Installation Conditions Install the drive in a location which meets the following requirements: • The ambient temperature should be between -10°C and +50°C. • The humidity should be between 20 and 90% RH. Avoid any location subject to dew condensation, freezing or where the drive could come into contact with any liquids. • Do not install in any location subject to any of the following conditions: direct sunlight, dust, corrosive gas, inflammable gas or oil mist.
FVR-C9S-2UX 5) Reinstall the cover. Connect the harness of the keypad panel to the CN2 on the main unit, then reinstall the keypad panel fitting it onto the guide pins. Disconnect CN 1 8. 8. CN 2 8. Connect CN 1 8. CRG Lamp 8. Guide Pin CN 2 8. CN 2 4) Arrange the main circuit and the control circuit wiring as follows. CN 1 1 2 3 4 5 CN 2 Note 1 6) As shown below, reinstall the cover onto the drive main unit, and fix it with the mounting screw.
FVR-C9S-2UX 8. Basic Wiring Diagrams 1) Keypad Panel Operation From the factory, the drive is set for frequency control by means of the potentiometer control knob on the keypad panel. The RUN/STOP function of the drive is controlled by the RUN/ STOP keys on the keypad panel.
FVR-C9S-2UX 2) External Signal Operation Ensure that the connection is as shown below when operating the drive by means of an external frequency setting potentiometer or contact signal.
FVR-C9S-2UX CAUTION: The control circuit terminal wiring should be kept as far as possible from the main circuit wiring to prevent operational error due to noise interference. Never install them in the same duct or conduit. (A separation distance of 4 inches [10cm] or more is recommended.) If the control circuit wiring must cross the main circuit wiring, make sure it crosses at a right angle.
FVR-C9S-2UX 10. Terminal Function Explanation Terminal Function Explanation ClassiTerminal Code fication Main Circuit Frequency Setting Control Input Terminal Name Explanation of Function L1, L2, L3 Commercial power supply input terminals For connection of 3-Phase 200 to 230V commercial power supply U, V, W Drive Output Terminals For connection of a 3-Phase motor E (G) Drive Grounding Terminals Grounding terminal of drive chassis (case).
FVR-C9S-2UX Terminal Function Explanation ClassiTerminal Code fication Output for Motor FM Terminal Name Analog Monitor Explanation of Function Outputs + 10VDC between FM and CM terminals. When frquency setting is equal to the maximum frequency setting, outputs + 10VDC at 150% current when monitoring output current. • Two DC voltmeters (internal resistance of 10K ohm or greater) can be connected.
FVR-C9S-2UX 11. Operation Pre-Operation Inspection • Check for wiring errors. • Check that all loose wire stands, metal chips and unnecessary screws, etc. have been removed. • Check that no screws, terminals, etc. are loose. • Check that the wire ends of crimp terminal are not in contact with other terminals. • The drive is shipped with a factory installed jumper, between FWD-CM. Only forward operation is possible.
FVR-C9S-2UX Selecting Operation Method With the FVR-C9S Series, the following methods can be selected to input the RUN/STOP signals and for frequency setting.
FVR-C9S-2UX 12. Keypad Panel Part Names and Functions Digital monitor: In program mode, the keypad displays the various function codes and data values. During operation, it displays the output frequency, current, voltage, etc. If a fault occurs, the causes of the problem will be displayed as a code. 8. 8. 8. PRG RESET RUN FUNC DATA STOP PROGRAM key (RESET key): Normal mode or program setting mode select key. If a fault occurs, this key is used to reset the fault.
FVR-C9S-2UX 4) Function setting method Method Operation Procedure 1 PRG/RESET 2 UP/DOWN 3 FUNC/DATA Display Press this key to switch to the program setting mode. 6 F 0. 0 0 0 F 0 1 Press UP key or DOWN key to select function code Press this key to display function code. 1 4 UP/DOWN Press UP key or DOWN key to change function code data. 1 5 6 FUNC/DATA Change other function code PRG/RESET Press this key to store data. F 0 6 0.
FVR-C9S-2UX 13. Function Explanation Function Code Tables Function Code 24 Function Date Code Range Unit Min. Set.
FVR-C9S-2UX Function Code Tables Function Code Function Date Code Range Unit Min. Set. Factory Setting Change During Operation F15 Motor Running Sound 0 - 5 (code) — — 5 Yes F16 Fault Memory The current and previous 3 fault events are displayed in order of occurrence — — — No F17 Data Initialization 0: Inactive 1: Reset to the initial value (value set at factory) — — 0 No F18 Retry 0: Inactive 1: Active (Retry times fixed at 5, Retry starts in .
FVR-C9S-2UX Detailed Explanation of Each Function Code F 0 0 Data Protection The set data can be locked so that it will not be changed by mistake. 0 Data change possible 1 Data change not possible To change data simultaneously press the STOP key and either the UP/DOWN key. F 0 1 Frequency Command Either of the following two frequency setting methods can be selected.
FVR-C9S-2UX F 0 7 Torque Boost Can be set from among 32 different levels in accordance with the type of load, the characteristics of the motor, etc. 0 High For a reduced torque load (fan, pump, etc.) Output 1 voltage 2 Low 3 1 High Low Output frequency f 8 Set to match this when using a Fuji FV motor designed for use with a drive. F 0 8 Electronic Thermal Overload Relay Either of the following two can be selected.
FVR-C9S-2UX 110 100 90 80 70 60 50 40 30 20 10 00 Setting value 105% 30% 10 20 30 40 50 60 Drive frequency (Hz) 28 70 8 0 Continuously allowable current Continuously allowable current Derating characteristics for the continuously allowable current 1) For a standard 4-pole motor _ _ 1 2) for a forced-air cooled motor _ _ 2 110 100 90 80 70 60 50 40 30 20 10 00 Setting value 105% 30% 10 20 30 40 50 60 Drive frequency (Hz) 70 8 0
FVR-C9S-2UX F 1 0 Restart After Momentary Power Failure It is possible to select whether or not to restart operation when power supply is resumed after momentary power failure. 0 Inactive While stopped: Stopped condition is maintained even after power supply has been restored. While running: After power supply has been restored. LU is lit and an alarm is outputted. 1 Active Operation is restarted in 0.5s after power supply has been restored.
FVR-C9S-2UX F 1 4 Starting Frequency The starting frequency can be set in increments of 1 Hz within a range of 1 to 6 Hz. Note that stopping will also occur at the frequency set by this function. 1 1 Hz 6 6 Hz Set to 2 Hz when using a high speed motor. Output frequency Starting frequency 1 F 1 5 Motor Running Sound The sound of the motor operation can be changed by changing the carrier frequency. 0 Select from among 5 levels in accordance with the usage conditions.
FVR-C9S-2UX F 1 7 Data Initialization Reset the data for all of the functions to the value set at the factory. 0 Inactive 1 Resets to the value set at the factory. From the _ _ 0 display, by simultaneously pressing STOP and UP, the display will change to _ _ 1. By pressing FUNC/DATA in this state, the data will be reset to the value set at the factory, and the mode will automatically change to the 6 0. 0 frequency display mode.
FVR-C9S-2UX F 2 4 High Limiter F 2 5 Low Limiter The upper and lower and lower limits of the output frequency can be set. 0 Set as a percentage of the maximum frequency in increments of 1% within a range of 0 to 100% 1 0 0 If the value set for low limiter is higher than that set for the 100% High high limiter, the high limiter will take priority and the low limiter limiter will be ignored. Thus, operation will always be in accordance with the high limiter value regardless of the frequency setting.
FVR-C9S-2UX F 2 9 Multistep Speed Setting 1 (Speed 1) F 3 0 Multistep Speed Setting 2 (Speed 2) F 3 1 Multistep Speed Setting 3 (Speed 3) Multistep speeds can be set within a range of 0 to 120 Hz only by changing the contact signal from outside. (X1-CM X2-CM).
FVR-C9S-2UX F 3 2 FM Terminal Output Level Calibration Adjust the level of the voltage output to terminal FM for the frequency meter. 0 Approximate DC 6.5V at full scale 9 9 Approximate DC 10.3V at full scale FM CM Note: The FM terminal output is a pulse output of which frequency is constant (38.1 Hz) and duty is variable. F 3 3 FM Terminal Function Selection With regard to the data outputted to the FM terminal, either the output frequency or the output current can be selected.
FVR-C9S-2UX 14. Protective Functions Function Momentary Overcurrent Protection Explanation Stops drive to protect it against overcurrent . OC1 = During acceleration OC2 = During deceleration OC3 = During constant speed operation Display OC1 OC2 OC3 Alarm Output Yes Overvoltage Protection Detects overvoltage of DC intermediate circuit and stops drive. OU Yes Undervoltage Protection Detects undervoltage of DC intermediate circuit and stops drive.
FVR-C9S-2UX 15. Warranty Parts and Service The purpose of the following section to provide specific instructions to the user of the FVR-C9S-7UX drive regarding warranty administration and how to obtain assistance on both in-warranty and out-of-warranty equipment. If assistance is required to determine warranty status call: Technical Services GE Fuji Drives USA, Inc.
FVR-C9S-2UX In-Warranty Failure Checklist To assist with warranty troubleshooting, the following information is required. This data is needed to evaluate the cause in an effort to eliminate any further failures. Model No.: Serial No.
FVR-C9S-2UX Notes: 38
FVR-C9S-2UX Notes: 39
FVR-C9S-2UX GE Fuji Drives USA, Inc. 1501 Roanoke Blvd. Suite 435 Salem, VA 24153 1-800-543-6196 Internet Address: http://www.ge.
