Architect and Engineering Manual

22
It is important that any air conditioning system be 
properly sized and applied in order to achieve the 
desired temperature and humidity levels in the space to 
be conditioned. Zoneline units are designed primarily to 
provide heating and cooling with the additional benefit that 
during operation in the cooling mode, the units also remove 
some moisture from the conditioned space. The following 
are some brief application comments on undersizing, 
oversizing, heating, wall coverings, and air infiltration: all 
are important in the proper matching of the heating/air 
conditioning system to the building structure.
UNDERSIZING
Cooling: If an air conditioner is undersized (cooling capacity 
is less than required for a specific application), the unit will 
typically not be able to cool the space down to the desired 
temperature (thermostat set point), nor be able to remove 
enough moisture from the air. The result could be a warm 
and humid or warm and dry conditioned space.
Heating: Undersizing can result in not being able to maintain 
the desired temperature level within the conditioned space.
OVERSIZING
Cooling: If an air conditioner is oversized (cooling capacity 
is greater than required for the specific application), the 
unit will typically cool the space down to the desired 
temperature (thermostat set point) too quickly. Since 
dehumidification only takes place when the compressor is 
operating in the cooling mode, typical result in a hot/humid 
climate could be a cool but excessively humid space. 
Wall Covering: Use of non-permeable wall coverings (some 
paints, some wallpapers, and other types of coverings) 
which severely restricts passage of air or water vapor can 
cause a severe moisture problem. Typical results could be 
staining of room surfaces, wall damage, as well as mold and 
mildew growth in hot/humid climates.
Air Infiltration: Excessive air infiltration can magnify 
problems associated with undersizing or oversizing of an  
air conditioner unit and can be the root cause of insufficient 
cooling, dehumidification or heating problems. Some 
sources of air infiltration include vents, gaps around 
windows and doors, and improperly sealed floor, ceiling  
and wall joints.
Recommendation: For the above reasons it is strongly 
recommended that a professional engineer be retained  
to match the size of the Zoneline unit with the building 
structure. 
AIR DISTRIBUTION 
Zoneline packaged terminal air conditioners and heat 
pumps discharge air from the top of the unit through 
reversible two-position discharge louvers. Unit discharge 
louvers are reversed by removing the room cabinet 
from the unit, removing four screws that hold the louver 
section in place; removing the louver section and rotating 
it end for end, reinstalling the louver section with the four 
screws, and reinstalling the room cabinet on the unit. The 
unit is shipped from the factory with the discharge louvers 
at an angle of 45° off horizontal. In the alternate position, 
the louvers will be at an angle of 65° off horizontal.
All room cabinets return air through the front of the unit.
High Wall Mount: For units 
mounted high in the wall, the 
discharge louvers should be 
at a setting that provides the 
most horizontal air discharge. 
Recommended installation is  
at least 3" below the ceiling. 
In installations where units are close to the ceiling, the 
greatest horizontal discharge angle can be obtained  
by removing the discharge grille from the room cabinet. 
For best room control, a remote wall thermostat  
is recommended.
Supply Air Throw: One Zoneline unit should not be 
required to do a job obviously requiring two or more 
units. Units should be located around large rooms 
according to calculated loads or in such fashion as 
to achieve balanced air distribution in all parts of the 
room. The single unit in the “Incorrect” illustration below 
obviously cannot condition the entire room. Add a second 
unit as shown in the “Correct” illustration.
OVER 40 FT.
CORRECT
OVER 40 FT.
INCORRECT
45° 65°
45° 65°
APPLICATION COMMENTS










