Installation Instructions

ManualsBrandsGE Appliances ManualsAir & WaterGE Zoneline® Deluxe Series Cooling and Electric Heat Unit, 265 Volt

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Owner’s Manual and

Installation Instructions

GEAppliances.com

Write the model and serial

numbers here:

Model # __________________

Serial # ____________________

Find these numbers on a label

behind the room cabinet on the

base pan.

$32)0-2)

Safety Instructions . . . . . . . . . . . . .2

Operating Instructions

Air Direction . . . . . . . . . . . . . . . . . . . . . . .4

Auxiliary Controls . . . . . . . . . . . . . . . .5–8

Controls . . . . . . . . . . . . . . . . . . . . . . . . . . .3

To Remove the Room Cabinet . . . . . .4

Ventilation Control . . . . . . . . . . . . . . . . .4

Care and Cleaning

Air Filters . . . . . . . . . . . . . . . . . . . . . . . . .10

Base Pan . . . . . . . . . . . . . . . . . . . . . . . . . .9

Outdoor Coils . . . . . . . . . . . . . . . . . . . . . .9

Room Cabinet and Case . . . . . . . . . . . .9

Ventilation Filter . . . . . . . . . . . . . . . . . . . .9

Installation Instructions

Electrical Connection . . . . . . . . . .13–16

Installing the Zoneline . . . . . . . . .17, 18

Optional Drain Kit . . . . . . . . . . . . . . . . .19

Preparation . . . . . . . . . . . . . . . . . . . . . . .11

Replacing an Existing Unit? . . . . . . . .12

Troubleshooting Tips . . . . .20, 21

Normal Operating Sounds . . . . . . . . .22

Consumer Support

Consumer Support . . . . . . . .Back Cover

Warranty . . . . . . . . . . . . . . . . . . . . . . . . .23

Español

For a Spanish version of this

manual, visit our Website at

www.zoneline.com/literature.

Para consultar una version

en español de este manual

de instrucciones, visite nuestro

sitio de internet

www.zoneline.com/literature.

Français

For a French version of this

manual, visit our Website at

www.zoneline.com/literature.

Pour un version français de

ce manuel d’utilisation, veuillez

visiter notre site web à l’adresse

www.zoneline.com/literature.

Summary of content (24 pages)

PAGE 1
Zoneline ® Air Conditioners GEAppliances.com Safety Instructions . . . . . . . . . . . . .2 Operating Instructions Air Direction . . . . . . . . . . . . . . . . . . . . . . .4 Auxiliary Controls . . . . . . . . . . . . . . . .5–8 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . .3 To Remove the Room Cabinet . . . . . .4 Ventilation Control . . . . . . . . . . . . . . . . .4 Care and Cleaning Air Filters . . . . . . . . . . . . . . . . . . . . . . . . .10 Base Pan . . . . . . . . . . . . .
PAGE 2
Safety Instructions IMPORTANT SAFETY INFORMATION. READ ALL INSTRUCTIONS BEFORE USING. WARNING! for your safety, the information in this manual must be followed to minimize the risk of fire or explosion, electric shock, or to prevent property damage, personal injury, or loss of life. safEty PRECautions Operating Instructions ■ This Zoneline must be properly installed in accordance with the Installation Instructions before it is used. See the Installation Instructions in the back of this manual.
PAGE 3
GEAppliances.com Controls Fan, Mode and Operation Control The temp control is used to maintain the room temperature. The compressor will cycle on and off to keep the room at the same level of comfort. Press the ▲ pad to raise the temperature. Press the ▼ pad to lower the temperature. NOTE: The display shows the set temperature, not the room temperature. FAN—Sets the fan operation for HIGH, LOW or AUTO speed. When set at AUTO, it automatically switches between LOW and HIGH as room temperature changes.
PAGE 4
Ventilation Control NOTE: two shipping screws must be removed from the vent door before use. see the installation instructions in the back of this manual. if you do not plan to use the ventilation feature, leave these two screws in place. Open position Closed position The ventilation control lever is located at the middle left side of the Zoneline unit, behind the room cabinet. Operating Instructions Safety Instructions Other features of your Zoneline.
PAGE 5
GEAppliances.com Auxiliary Set Button Auxiliary Controls—Aux Set Button The auxiliary set controls are located behind the room cabinet, below the control panel. Access Cover Remove the room cabinet. See the to Remove the Room Cabinet section. Operating Instructions The owner is responsible for ensuring the auxiliary controls are set to the desired function. There are 9 different modes that can be set using the auxiliary set button. To change modes, press AUX SET (“AU” appears on the display).
PAGE 6
MODE 3 Freeze Sentinel/Heat Sentinel In the default setting for Mode 3, Heat Sentinel is off, Freeze Sentinel is on. Press MODE until a 3 appears in the first digit of the display for Freeze Sentinel mode. The COOL LED light on the main control will be on. Press MODE again to change to the Heat Sentinel. The HEAT LED light on the main control will be on. Press the down arrow for OFF " " or the up arrow for ON " ." This is shown in the second digit of the display.
PAGE 7
MODE 7 Duct Mode For Model AZ6100, press MODE to continue setting other functions. Pressing MODE on Model AZ4100 will return you to AUX SET mode and an “AU” will appear in the display. Duct Mode OFF Duct Mode ON MODE 8 All-Electric Heat (AZ6100 only) The default setting for Mode 8 is OFF. This electric heat option functions only on the 6100 model. When this option is ON " ," heat pump operation is locked out, causing the unit to provide only electric resistance heat.
PAGE 8
External Fan (Obtained locally) When connected, an auxiliary or external fan can be controlled with the indoor fan motor on the Zoneline. Connections provide 24 V AC to energize a remote relay, turning on the external fan. Operating Instructions Safety Instructions Auxiliary controls on your Zoneline. Central Desk Control When connected, the unit can be turned ON or OFF with a switch located at the Central Control Panel.
PAGE 9
Safety Instructions Care and cleaning. Room Cabinet and Case Turn the Zoneline off and disconnect the power supply. To clean, use water and a mild detergent. Do not use bleach or abrasives. Some commercial cleaners may damage the plastic parts. Outdoor Coils Operating Instructions The coils on the outdoor side of the Zoneline should be checked regularly. If they are clogged with dirt or soot, they may be professionally steam cleaned.
PAGE 10
Safety Instructions Care and cleaning. to maintain optimum performance, clean the filters at least every 30 days. Air Filters FRONT To remove the air filters: 2 Air filters Operating Instructions Pull up Dirty filter—Needs cleaning Clogged filter—Greatly reduces cooling, heating and airflow. Turn the Zoneline off before cleaning. The most important thing you can do to maintain the Zoneline is to clean the filter at least every 30 days. Clogged filters reduce cooling, heating and air flow.
PAGE 11
installation instructions Zoneline Air Conditioners Questions? Call 800.GE.CARES (800.432.2737) or Visit our Website at: GEAppliances.com iMpORTANT ELECTRiCAL SAFETY—READ CAREFuLLY bEFORE YOu bEgiN Read these instructions completely and carefully. • iMpORTANT – Save these instructions for CAuTiON: local inspector’s use.
PAGE 12
installation instructions REpLACiNg AN EXiSTiNg uNiT? Replacing a ducted unit Check the “Essential Elements” label for important information. New ducted installation: If this unit is to be installed in a new ducted application using a duct adapter kit, the kit must be installed before the unit is placed in the wall case. The installation instructions are packed with the kit.
PAGE 13
installation instructions 230/208 VOLT ELECTRiCAL CONNECTiON OpTiONS power cords may include an arc fault interruption or a leakage current detection interruption device. A test and reset button is provided on the plug case or the inline case. The device should be tested on a periodic basis by first pressing the TEST button and then the RESET button. if the TEST button does not trip or if the RESET button will not stay engaged, discontinue use of the Zoneline and contact a qualified service technician.
PAGE 14
installation instructions 265 VOLT ELECTRiCAL CONNECTiON OpTiONS WARNiNg: b. FOR DiRECT CONNECT iNSTALLATiON Connection of this 265 V AC product to a branch circuit MUST be done by direct connection in accordance with the National Electrical Code. Plugging this unit into a building-mounted exposed receptacle is not permitted by code. These models must be installed using the appropriate GE power supply kit for the branch circuit amperage and the electrical resistance heater wattage desired.
PAGE 15
installation instructions MAkE ELECTRiCAL CONNECTiON TO THE uNiT 3 ATTACH CONDuiT 1 REMOVE JuNCTiON bOX 1. Remove the junction box cover by removing the front two screws. 2. Remove the junction box by removing the top and bottom rear screws. Note how the tabs on the lower left side of the junction box serve to hold the side in place. This will help when the box is being reinstalled. 1. Use the round knockout at the bottom of the junction box to attach conduit coming from the branch circuit.
PAGE 16
installation instructions pOWER CONNECTiON CHART power Cord Connections 230/208 Volt power Supply kits with Current Leakage Detection Device Wall plug Configuration Circuit protective Device Heater Wattage @ 230/208 Volts RAK3153A RAK3203A RAK3303* Tandem Perpendicular Large Tandem 15-Amp Time-Delay Fuse or Breaker 20-Amp Time-Delay Fuse or Breaker 30-Amp Time-Delay Fuse or Breaker 2.40/2.32 KW 3.30/3.20 KW 4.70/4.
PAGE 17
installation instructions iNSTALLiNg THE ZONELiNE 1 iNSTALL THE WALL CASE AND 2 pREpARE THE uNiT EXTERiOR gRiLLE • Carefully remove shipping tape and foam shipping blocks from the room cabinet, compressor and vent door. There may be multiple blocks and pieces of shipping tape that need to be removed. The RAB71A series or RAB77A4 wall case must be properly installed per instructions packed with the case. • Remove the corrugated stiffener and the outdoor protective panel.
PAGE 18
installation instructions iNSTALLiNg THE ZONELiNE (cont.) 3 iNSTALL THE uNiT iNTO THE 4 REpLACE THE ROOM CAbiNET WALL CASE Reinstall the room cabinet by hooking the top over the rail along the unit top (1), then pushing it in at the bottom (2). Slide the unit into the wall case and secure with four screws through the unit flange holes. NOTE: There are several extra holes in the unit side flanges for installation in wall cases other than GE.
PAGE 19
installation instructions OpTiONAL—DRAiN kiT iNSTALLATiON Dry Air 25 Series models are designed to improve dehumidification by 25%. Since more moisture will be removed from the air, there is a greater possibility that water will drip from the wall case than with a standard unit. To prevent this water from dripping onto external building walls, we recommend the use of RAD10 Drain kit. External Drain See the Installation Instructions in the RAD10 kit. Alternate: 6” long, 1/2” O.D.
PAGE 20
troubleshooting tips save time and money! Review the charts on the following pages first and you may not need to call for service. Problem Possible Causes What To Do Zoneline does not start The unit is unplugged. • Make sure the Zoneline plug is pushed completely into the outlet. The power cord is not firmly attached. • Remove the room cabinet and make sure that the yellow connector on the end of the power cord is firmly engaged. The fuse is blown/circuit breaker is tripped.
PAGE 21
What To Do The air is not always cool or hot during operation The heat pump is not producing hot air. • This is normal. The heat pump will produce warm air but not as hot as air produced when the higher-cost electric heat is used. The Smart Fan Auxiliary Controls may be set to continuous fan. • This causes the fan to blow room temperature air even when the compressor or heater cycles off. The continuous air movement provides better overall temperature control in the cool mode.
PAGE 22
Normal Operating Sounds You may hear a pinging noise caused by water being picked up and thrown against the condenser on rainy days or when the humidity is high. This design feature helps remove moisture and improve efficiency. Operating Instructions Safety Instructions Things that are normal. CLICK You may hear relays click when the controls cycle on and off or are adjusted to change the room temperature. Water will collect in the base pan during high humidity or on rainy days.
PAGE 23
all warranty service provided by our factory service Centers or an authorized Customer Care® technician. to schedule service, on-line, visit us at GEappliances.com, or call 800.GE.CaREs (800.432.2737). for service in Canada, contact Gordon williams Corp. at 1.888.209.0999. Please have serial number and model number available when calling for service. staple your receipt here. Proof of the original purchase date is needed to obtain service under the warranty.
PAGE 24
Consumer Support. GE appliances website GEAppliances.com Have a question or need assistance with your appliance? Try the GE Appliances Website 24 hours a day, any day of the year! For greater convenience and faster service, you can now download Owner’s Manuals, order parts or even schedule service on-line. schedule service GEAppliances.com Expert GE repair service is only one step away from your door. Get on-line and schedule your service at your convenience any day of the year! Or call 800.GE.