Serial Numbers 965600 & Up INSTRUCTION AND PARTS MANUAL MODEL MS-5 PAPER DRILLING MACHINE Sold and Serviced by The Challenge Machinery Company 1433 Fulton Avenue Grand Haven, MI 49417-1594 USA ChallengeMachinery.com F.
INTRODUCTION WELCOME to the family of Challenge® users. Challenge has been developing and manufacturing Graphics Arts Equipment for over 100 years and is today one of the world’s leading producers and distributors of Paper Cutters, Paper Drills and Bindery Equipment. SAFETY ALERT! This symbol means CAUTION OR WARNING: Personal safety instructions! Pay special attention to the instructions in bold type. Personal injury may result if the precautions are not read and followed. See SAFETY PRECAUTIONS, page 4.
TABLE OF CONTENTS INTRODUCTION ........................................................................................... 2 CAUTION: POWER LOCK-OUT PROCEDURE ............................................ 4 SAFETY PRECAUTIONS ............................................................................. 4 PACKING LIST ............................................................................................ 5 SPECIFICATIONS ....................................................................................
SAFETY PRECAUTIONS This safety symbol means CAUTION/WARNING - PERSONAL SAFETY INSTRUCTION. Read the instructions because it has to do with safety. Failure to comply with the following instructions may result in personal injury. • This machine is designed and safeguarded for ONE PERSON operation. NEVER operate the machine • • • • • • • • • • • • • • • • • • with more than one person. Safety of this machine is the responsibility of the user and operator.
PACKING LIST Part No. W-105-1 A-6588 4688 A-4950 6564 45067 45163 8278-1 Description Qty. Basic Machine .................................................................... 1 Allen Wrench, 1/4” ‘T’ Handle ............................................... 1 Wrench, ‘T’ Handle Drill Drift ............................................... 1 Lubrication Stick, Drill Ease ................................................. 1 Drill Sharpener, Hand ..........................................................
WARNING LABEL DEFINITIONS 6 SINGLE OPERATOR Do not operate with more than one person. SHOCK HAZARD Disconnect power before removing cover. Replace cover before operation. SHOCK HAZARD Disconnect power before removing cover. Replace cover before operation. HAZARDOUS AREA Disconnect power before cleaning, servicing, or making adjustments not requiring power. Do not alter safety guards or devices, they are for your protection. Replace all guards, do not operate with any guards removed. F.
INSTALLATION NOTE: All guards and instruction plates are installed for your safety and information and must remain on the machine as shipped from the factory. Power Panel Fuse Unpacking Unless otherwise specified, this machine is packaged completely assembled. The drill head(s) specified on the order are shipped already installed. The machine should be unpacked carefully by removing the packaging materials without damaging any of the machine parts.
Dovetail Clamps (fig. 3) Safety Interlock System The MS-5 paper drill is equipped with a safety interlock system which prevents the machine from being started with the front cover open or the optional drill guard removed. If the cover is opened or the guard removed when the drill is in operation, the motors will shut off and must be restarted when the cover and guard are back in place. This is a safety feature provided to prevent accidental contact with moving parts and must not be tampered with.
Drive Belt Adjustment Drive Belt Adjusting Lever ers (black bands) are in place before operation (fig. 7). Knurled Nut Make sure the cutting stick blocks are in position before trying to drill paper. Drill Removal After use, drills may become seated making it difficult to remove them. Use the T-handled drill drift tool to free stuck drills. Uncover the drill drift hole by sliding the cover down. Insert the drill drift with the flat edge down and lift up to force the drill out of the head (fig. 7).
the vertical speed, sharpen the drills or check for proper belt tension. Slower vertical speeds are recommended when drilling with the maximum number of heads. Spring Setting Up the Backgage Drill Block Filler Blocks Side Guide Table Scale (fig. 9) The drill blocks are removed by simply lifting them from their groove in the table. They should set flush with the table and may be shimmed if necessary. For best use and longest life, turn them end for end, top and bottom. (fig.
treadle allows the drills to drill through the entire lift of stock and reach the bottom of their stroke. At this point, the solenoid is de-energized and the valve released, relieving the pressure off of the cylinder and allowing the table to return to the down position. DRILLING TIPS Important! To prevent the drill from overheating, always avoid drilling too slowly. The table should be brought up as rapidly as possible allowing the drills to easily cut through the paper.
ACCESSORIES FOR CHALLENGE PAPER DRILLING MACHINES Genuine Challenge Hollow Drills In 13 Standard Sizes For Every Drilling Need 1 3 / 8” 5 1 /16” /32” 7 9 / 4” /32” 17 11 /32” /64” 5 /16” 13 /32” 3 1 /32” 7 / 8” / 2” /16” All drills carried in stock by local Challenge dealers ( 17/32” & 9/16” available by special order). HOLLOW DRILLS TEFLON COATED HOLLOW DRILLS Diameter x Drill Capacity Cat. No. Diameter x Drill Capacity Cat. No.
ACCESSORIES FOR CHALLENGE PAPER DRILLING MACHINES Challenge Power Sharpener (115 Volt / 60 HZ only) Cat. No. A-6450 A power drill sharpener. Plugs into any standard 115 volt, 60 cycle, AC outlet. Handles Challenge and other taper shank drills. Adaptors also available for handling practically all other makes. Item Replacement Cutting Bit Resharpening Service - Your Old Bit Cat. No. 6469 6469-R HOLLOW DRILL SHARPENER For fast, easy drill sharpening CAUTION: Drills are sharp even after use.
ACCESSORIES FOR CHALLENGE PAPER DRILLING MACHINES Optional Narrow Drill Head Assembly, p/n: 45200 For drilling holes with a center to center distance as low as 1-3/8”/3.5 cm 14 F.
NOTICE The instructions on the following pages are for the use of trained service personnel only! Attempting to perform repair and replacement procedures without proper training may cause machine damage or operator injury! PARTS CUSTOMERS: The Challenge Machinery Company provides parts with the express understanding that they are to replace parts found missing or no longer serviceable on equipment designed and/or manufactured by Challenge.
TROUBLESHOOTING WARNING: DISCONNECT THE POWER AND LOCK IT OUT whenever working on the machine unless the instructions specifically require the machine to be powered (see Power Lockout Procedure, page 4). Several of the following tests may require the machine to be operational for checking and adjusting. Be very careful that tools and other people are clear of moving parts, and that the drill is not accidentally operated while adjustments are being made.
ROUTINE MAINTENANCE General Production losses can be reduced if good maintenance practices are followed. The following suggestions may be helpful: Lock Nut 1. Recognize the fact that the user of hydraulic equipment has more control over maintenance than the manufacturer. 2. Operators should be familiar with use, care, and limitations of the equipment. ALL OPERATORS SHOULD READ THIS MANUAL COMPLETELY. 3. Use properly trained maintenance personnel. 4.
Monthly 1. Oil the table height adjusting knob shaft with a light machine oil. Wipe off excess oil. 2. Check the hydraulic oil supply for the proper level. This check is made by removing the rear panel and removing the dip stick/plug (pg. 8, fig. 3). The oil should be visible on the dip stick but no higher than 1/2“ up from the bottom when cool. This allows for expansion of the oil when hot. Use only one of the recommended oils or an ISO VG 100 Hydraulic Fluid equivalent.
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MAIN ASSEMBLY - FRONT VIEW 45000 SHEET 1 REV L 20 F.
MAIN ASSEMBLY - FRONT VIEW 45000 SHEET 1 REV L F.
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BELT INSTALLATION 30 F.
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HYDRAULIC POWER UNIT ASSEMBLY H-378-1 (50/60 HZ 1 PHASE) H-407-1 (50/60 HZ 3 PHASE) 32 F.
HYDRAULIC SEQUENCE OF OPERATION NOTE: PLEASE SEE SECTION ON THE ELECTRICAL SEQUENCE OF OPERATION FOR MORE DETAILS HYDRAULIC SEQUENCE OF OPERATION HYDRAULIC SCHEMATIC REFERENCES (Drawing H-378 & H-407) A. Pump relay is energized providing power to the hydraulic motor. Once the pump relay (RL1) is energized, the hydraulic motor runs with the UP solenoid de-energized. This allows oil to flow through the UP solenoid valve (Item #6) and back to the tank. The table remains in the down position. B.
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ELECTRICAL SEQUENCE OF OPERATION NOTE: PLEASE SEE SECTION ON THE HYDRAULIC SEQUENCE OF OPERATION FOR MORE DETAILS ELECTRICAL SEQUENCE OF OPERATION ELECTRICAL SCHEMATIC REFERENCES (Drawing E-2384-1) A. Close the main disconnect switch (MD). While the main disconnect switch MD is closed, power is brought to transformer T1, provided fuse F1 is conductive. Transformer T1 provides power to the hydraulic motor and spindle motor contactors RL1. The contactors are open and therefore the motors will not run.
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DRILL HEAD ASSEMBLY 45152 42 F.
POWER PANEL LABEL 50/60 Hz REV A F.
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DRILL GUARD KIT K-45180 REV A 46 F.
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SAFETY SYSTEM TESTS Machine manufacturer _______________ Model ____________ Serial Number __________________ Frequency of test: THESE TESTS SHOULD BE PERFORMED AT THE BEGINNING OF EACH WORK DAY. Connect power to the machine, turn the main disconnect switch to the “on” position, and press the “on” button. Check both motors to see that they are operating. Test #1:With the machine running, open the upper front cover. This should stop all motion. Close front cover.
© 1996, 1997 by The Challenge Machinery Company. All rights reserved. Printed in the U.S.A. F.
