Riva2 600 Inset Convector Fire - Balanced Flue with Thermostatic Remote Control T: RTAN O ow, l P l IM to fo o asy vide tep to by s how step on r s you ction u tr ins maintain go to d m e an yste operat emote s r tv o c z Ga zco For e Ga . www . Instructions for Use, Installation & Servicing For use in GB & IE (Great Britain & Republic of Ireland). IMPORTANT THE OUTER CASING, FRONT AND GLASS PANEL BECOME EXTREMELY HOT DURING OPERATION AND WILL RESULT IN SERIOUS INJURY AND BURNS IF TOUCHED.
Contents Riva2 600 - Balanced Flue Covering the following models: Riva2 600 Nat Gas Riva2 600 LPG 134-134 134-702 Appliance Commissioning Checklist.......................3 User Instructions........................................................4 Installation Instructions...........................................12 Technical Specifications ........................................................... 12 Site Requirements.....................................................................
Appliance Commissioning Checklist To assist us in any guarantee claim please complete the following information:- IMPORTANT NOTICE Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping, as the information will be required when making any guaranteed claims. FLUE CHECK PASS FAIL 1. Flue Is correct for appliance 2. Flue flow Test N/A 3. Spillage Test N/A GAS CHECK 1. Gas soundness & let by test 2. Standing gas pressure mb 3.
User Instructions 1.3 Do not place curtains above the appliance: You must have 300mm clearance between the appliance and any curtains at either side. 1.4 No furnishings or other objects should be placed within 1 metre of the front of the appliance. 1.5 If a shelf is fitted, a distance of 400mm above the appliance is required. 1.6 If any cracks appear in the glass panel do not use the appliance until the panel has been replaced. 1.
User Instructions IMPORTANT: YELLOW FLAMES TYPICALLY APPEAR WHEN THE APPLIANCE HAS REACHED NORMAL OPERATING TEMPERATURE. THIS CAN TAKE UP TO 30 MINUTES. WARNING: IF THE APPLIANCE FAILS TO LIGHT OR BECOMES EXTINGUISHED IN USE, WAIT 3 MINUTES BEFORE ATTEMPTING TO RELIGHT. 2.2 2.5 Press the OFF button to turn the appliance off. FOR SAFETY, YOU MUST WAIT 30 SECONDS BEFORE LIGHTING THE APPLIANCE AGAIN. Increasing the Flame Height: Press the UP button once to increase flame height one stage.
User Instructions Setting the time Timer Mode (Automatic) 2.7 There are two programmable settings you can make over a 24 hour period, P1 and P2. These are normally used to provide an early morning and evening setting for each working week: 2.8 Simultaneously press the up and down buttons. P1 P1 P2 P2 + + + + = Start Timed Setting 1 = End of Timed Setting 1 = Start Timed Setting 2 = End of Timed Setting 2 Press the up button to set the hour and the down button to set the minutes.
User Instructions 3.3 Lift out the bottom slotted trim, see Diagram 3. Note the orientation of the metal shield for reassembly. It is essential to use high quality batteries (Duracell or equivalent) when replacing batteries in the handset or control box. 3 3.8 Re-assemble in reverse order. PLEASE ENSURE NO WIRES ARE TRAPPED BEFORE REPLACING THE LOWER SLOTTED TRIM. THE LEADS ARE EASILY DAMAGED. 4. Cleaning the Appliance 3.4 Disconnect the battery lead from the battery pack, see Diagram 4. 4 4.
User Instructions 4.5 Disconnect the battery lead from the battery pack attached to the lower slotted trim, see Diagram 9. 4.14 The glass frame must be refitted to the appliance following cleaning or servicing. Ensure that the rope seal on the back of the glass frame is intact. 9 4.15 To replace the glass frame, position so the hooks on the back of the frame fit over the side pins, see Diagram 12. 12 4.6 Remove the screws at the base of the glass frame, see Diagram 10 A. 10 B A A 4.
User Instructions Advice on handling and disposal of fire ceramics The fuel effect and side panels in this appliance are made from Refractory Ceramic Fibre (RCF), a material which is commonly used for this application. 5.3 There are raised studs and flat surfaces on the emberbed to locate the logs, see Diagram 14.
User Instructions 5.7 Place Log C on the raised stud in the centre of the emberbed, with the right end resting in the groove, see Diagrams 14 & 18. 18 5.10 Log B locates on the raised stud on Log A and rests on the flat surface on the emberbed, see Diagrams 14 & 21. 21 B C 5.8 Place the front of Log J on the raised stud on Log C. The back of the log rests on the lower section of the rear bracket and touches the rear panel, see Diagram 19. 5.
User Instructions 12. Appliance will not light 6. Flame Failure Device 6.1 This is a safety feature incorporated on this appliance which automatically switches off the gas supply if the pilot goes out and fails to heat the thermocouple. IF THIS OCCURS DO NOT ATTEMPT TO RELIGHT THE APPLIANCE FOR 3 MINUTES. 7. Running In 7.1 If you cannot light the appliance: 12.1 Check and change the batteries in the remote handset. 12.2 Check and change the appliance batteries (see Section 3). 12.
Installation Instructions Technical Specification Covering the following models: Model Gas CAT. Gas Type Riva2 600 Nat Gas Riva2 600 LPG 134-134 134-702 Working Pressure Aeration Injector Gas Rate m3/h Input kW (Gross) High Low Country Riva2 600 I2H Natural Gas G20 20mbar 2 x 6.5 mm Ø 410 0.610 6.4 4.4 GB, IE Riva2 600 I3P Propane G31 37mbar N/A 200 0.252 6.7 4.
Installation Instructions Technical Specification The net efficiency of this appliance has been measured as specified in EN613:2001 and the result after conversion to gross using the appropriate factor from Table E4 of SAP 2012 is 82.8% (Nat Gas) and 84.7% (LPG). The test data has been certified by Kiwa Nederland BV. The gross efficiency value may be used in the UK Government's Standard Assessment Procedure (SAP) for energy rating of dwellings.
Installation Instructions Site Requirements 1. Flue and Chimney Requirements 2. Timber Framed Buildings Note: This appliance must only be installed with the flue supplied. You must adhere to the following: 1.1 The flue must be sited in accordance with BS5440: Part 1 (latest edition), see Diagram 1. 1.2 Fit a guard to protect people from any terminal less than 2 metres above any access such as level ground, a balcony or above a flat roof. 1.
Installation Instructions Site Requirements 3. Flue Options 2a 3B. Top Flue Up and Out with Additional Bend 3.2 Any additional bend may be used on the horizontal section (either 45° or 90°), but the overall horizontal flue run will be reduced. Refer to Diagram 2b. 2b EITHER 45˚ OR 90˚ Start of bend to centre line of horizontal flue 170mm. Centre line of vertical flue to end of bend 220mm. 3A. Top Flue Up and Out Kit 8509/ 8509AN 3.
Installation Instructions Site Requirements 2c 5. Chimney Renovation Kit (928-315) Details of the Chimney Renovation Kit are available in the separate installation instructions - PR2073 Chimney Renovation Kit instructions. 6. Gas Supply 10.0m MAX 0.5m Nat Gas 1.5m LPG 2.0m MIN MIN 0.25m 2.5m THIS APPLIANCE IS INTENDED FOR USE ON A GAS INSTALLATION WITH A GOVERNED METER. 6.
Installation Instructions Site Requirements STUDWORK INSTALLATION 7. Ventilation 7.1 This appliance requires no additional ventilation. 8.5 If a studwork installation is used (eg. wooden framework and plasterboard), combustible parts of the studwork must not be any closer than the minimum dimensions shown in the diagrams. NOTE: These dimensions must be maintained even if the combustible materials is protected by noncombustible linings. 8.
Installation Instructions Site Requirements Masonry Installation 8.12 Please note this appliance has been primarily designed for studwork applications. However, there are circumstances where the appliance could be installed in a block or brickwork fireplace using different methods and materials for the final effect. THIS VOID MUST BE VENTED TO PREVENT HEAT BUILD UP AROUND THE APPLIANCE. 8.13 This appliance is not suitable for installation onto a combustible wall.
Installation Instructions 1. Safety Precautions 1.1 For your own and other’s safety, you must install this appliance according to local and national codes of practice. Failure to install the appliance correctly could lead to prosecution. Read these instructions before installing and using this appliance. 1.2 These instructions must be left intact with the user. 1.3 Do not attempt to burn rubbish on this appliance. 1.4 Keep all plastic bags away from young children. 1.
Installation Instructions 3.11 Mark around the flue, see Diagram 2. 4.2 2 Lift out the bottom slotted trim, see Diagram 5. Note the orientation of the metal shield for reassembly. 5 10mm A wall plate is supplied to fix the flue to the wall: 3.12 Bend the tab to 90°. 3.13 Assemble the plate onto the flue but do not secure to wall until the flue is fully assembled. 3.14 The cardboard fitment in the terminal is used to support the flue whilst it is cut to length.
Installation Instructions 4.7 Remove the front 2 corner screws, see Diagram 9, arrow A. 9 B 4.13 B Bracket Bracket The gas supply enters through the silicone panel located on the left-hand side on the rear of the outer box; this will need to be slit with a sharp knife prior to passing the supply pipe through, see Diagram 12. 12 A A 4.8 Remove the rear 2 corner screws, see Diagram 9, arrow B. 4.9 Remove the 2 side brackets, see Diagram 9. 4.10 Remove the rear bracket, see Diagram 10.
Installation Instructions This installation is Top Exit only. Use only a rigid twin wall flue pipe. 5.5 5a.6 There are 2 methods of installation into a studwork chimney: 5a. Edge finish Installation. Fit non-combustible board to the studwork around the aperture. This should extend a minimum of 400mm above the appliance and at least 150mm to the sides of the appliance, see Diagrams 15 & 16. 15 Min 400mm 5b. Installation with a decorative front.
Installation Instructions 5a.9 Secure the appliance to the non-combustible board through the 6 fixing holes, using the anchor fixings provided, see Diagram 17 & 18. 17 5a.11 Apply plasterboard to the remainder of the first layer of plasterboard. 5a.12 Apply a heat resistant plaster around the appliance, see Diagram 20. Ensure distances to combustibles are observed, see Diagram 13. 5a.13 Apply a plaster finish to the remaining plasterboard. To finish installation see 5.6. 5b.
Installation Instructions 5b.2 Build the studwork chimney breast and enclosures to the desired size to include the protected platform at the required height. Ensure that the minimum 50mm distance to combustible studwork is maintained. 5b.3 Line the aperture for the appliance with 12mm thick non-combustible material as shown. Non-combustible board used to protect the studwork can line the aperture inside the 50mm clearance distance, see Diagram 22. 5b.
Installation Instructions 5b.8 Secure the appliance to the non-combustible board through the 6 fixing holes, using the anchor fixings provided, see Diagram 25 & 26. 25 6. Masonry Installation The appliance can be installed into brick and block construction or chimney breast and finished with a plasterboard and skimmed finish. This product can also be used in conjunction with the Gazco Chimney Renovation kit, see separate instructions for details.
Installation Instructions 6a.7 Fit non-combustible board to the chimney breast around the appliance, using the distance to combustibles detailed in Diagram 29. 7. Gas Supply 7.1 29 Min 400mm Remove the compression elbow from the appliance and connect it to the gas supply pipe. As the appliance is fitted into the enclosure: Min 150mm Min 150mm 7.2 Pass the elbow and supply pipe through the opening on the LEFT HAND side. 7.3 PURGE THE SUPPLY PIPE.
Installation Instructions 10. Fitting the Liners 9. Fitting the Main Burner 9.1 Angle the burner unit backwards slightly and carefully lower into the right hand side of the appliance. 9.2 Push the burner unit slightly backwards and slide to the left, ensuring the venturi engages with the main injector. 9.3 Replace the rear bracket, see Diagram 33. 33 Bracket 10.1 The appliance comes with 3 optional liner finishes: Ledgestone Brick Effect Black Glass Linings 10.
Installation Instructions 10.7 Lower the rear panel carefully and lean the top up against the back of the appliance. 10.8 Support the rear liner and replace the 2 brackets, see Diagram 38. 10.12 Replace the baffle ensuring that the rear locates on the shelf at the shelf at the back of the firebox, see Diagram 41. Take care not to damage the liners. 41 38 Screws Shelf 10.13 Replace the screws to secure it to the roof of the firebox, see Diagram 41. 10.
Installation Instructions 11. Arrangement of Fuel Bed Components LOGS MUST BE POSITIONED ACCORDING TO THE FOLLOWING INSTRUCTIONS TO GIVE THE CORRECT FLAME EFFECT. 11.1 Ensure the burner tray is clean and free from any debris. 11.2 The logs for the fuel bed are clearly individually labelled, see Diagram 42. 42 11.5 45 A F A E 11.6 J B Place the front of Log A on the raised stud on the left hand side of the emberbed. The log follows the flat surface on the emberbed, see Diagrams 43 & 45.
Installation Instructions 11.8 Place the front of Log J on the raised stud on Log C. The back of the log rests on the lower section of the rear bracket and touches the rear panel, see Diagram 48. 48 11.12 Sparingly spread an amount of the Embaglow fibres provided, covering the ports in the burner tray, see Diagram 52. Ensure the material is placed loosely to create a random glow. Take care not to use more than half a packet per application. WARNING - DO NOT PLACE NEAR THE PILOT AREA. 52 J 11.
Installation Instructions 12.5 Replace the lower trim, ensuring that the angled metal shield is sloping towards the door frame. 12.6 Replace the 2 magnetic side trims. NEVER OPERATE THE APPLIANCE WHEN THE GLASS PANEL IS REMOVED OR BROKEN. 12.7 Replace the decorative front by referring to the separate leaflet supplied with the front. NOTE: ENSURE THAT THE LOGS ARE POSITIONED AS ABOVE. ONLY USE THE CORRECT AMOUNT OF LOGS AS SPECIFIED IN THE DIAGRAMS. 13.
Commissioning 1. Commissioning 1.1 Complete the Commissioning Checklist at the front of this manual covering: — Thermocouple soundness checks. This is to include ensuring the thermocouple is secure on the pilot bracket assembly, lead connection and integrity. — Flue checks — Gas checks — Log/fuel effect layout - flame picture For working pressure test, use the access panel at the gas connection ensuring the burner is in position. Refer to Installation Instructions, Section 8. 1.
Servicing Instructions Servicing/Fault Finding Charts — Clean away lint or fluff from the pilot. — Clean away lint or fluff from under the burner. — Check the spark gap on the pilot is correct. — Ensure that the glass frame is secured correctly and that all retaining screws are in place. 1. Servicing Requirements IMPORTANT – The glass panel on this appliance should be checked for any signs of damage on the front face of the glass panel (scratches, scores, cracks or other surface defects).
Replace the lead, retry. No Has the ignition lead become detached from the control box? No Correct and retry. Check the tab on the pilot burner is not damaged. Either repair tab or replace pilot burner and retry. Is the control system being operated correctly? Check handset batteries are OK. Replace if required. Check handset is on manual. Check if handset lock is off. Check batteries to the control unit. Replace if required. Retry with handset and touch pad (if applicable).
Servicing Instructions 1. General 1.1 All main components can be replaced without removing the appliance from its installation. 2.4 Remove the screws at the base of the glass frame, see Diagram 4 A. 4 IT IS ESSENTIAL THAT THE GAS SUPPLY TO THE APPLIANCE IS TURNED OFF AT THE ISOLATION DEVICE BEFORE PROCEEDING FURTHER. 1.2 B It will be necessary to remove the Main Burner before any of the components can be serviced. 2. Removing the Glass Frame 2.
Servicing Instructions NEVER OPERATE THE APPLIANCE WHEN THE GLASS PANEL IS REMOVED OR BROKEN. 2.14 Replace the decorative front by referring to the separate instructions supplied with the front. NOTE: ENSURE THAT THE LOGS ARE POSITIONED CORRECTLY, SEE SECTION 5. ONLY USE THE CORRECT AMOUNT OF LOGS AS SPECIFIED IN THE DIAGRAMS. 2.15 SIDE LINERS Once the baffle has been placed carefully to one side the liners can then been taken out in the following order. 3.
Servicing Instructions - Replacing Parts 3.10 Remove the back liner by carefully lifting over the bottom bracket and twisting slightly to allow it to be removed through the front of the appliance, see Diagram 11. 11 4.7 Remove the 2 side brackets, see Diagram 13. 4.6 Remove the rear bracket, see Diagram 14. 14 4.9 3.11 When replace the rear liner, ensure that the 2 brackets are replaced. 3.12 With the liners and baffle removed the firebox is clear for cleaning and maintenance, see Diagram 12.
Servicing Instructions - Replacing Parts 5.4 Turn the gas supply off at the isolation device. 6. Pilot Unit HAVE YOU ISOLATED THE GAS SUPPLY? 5.5 IMPORTANT: UNDER THE TERMS OF THE EXTENDED WARRANTY IT WILL BE COMPULSORY TO CHANGE THE COMPLETE PILOT UNIT ON THIS APPLIANCE IN YEARS 2 AND 4. Disconnect the isolating device from the appliance inlet pipe to isolate the gas supply, see Diagram 16.
Servicing Instructions - Replacing Parts 6d. Thermocouple 6b. Electrode 6.5 IMPORTANT The Ignition lead and the Thermocouple need to be removed at the same time regardless of which needs to be replaced. Pull the ignition lead off the electrode and undo the retaining nut, see Diagram 20. 20 6.10 Unplug the Ignition lead from the electrode and undo the brass nut to remove the thermocouple from the pilot burner unit, see Diagram 18. 6.
Servicing Instructions - Replacing Parts IMPORTANT The cables must follow the same route when they are replaced. 6.17 When replacing the cover plate ensure silicone sealant is used to seal the aperture. 6.18 The cable can only be fitted on way round, ensure this is correct when refitting a replacement. IMPORTANT Ensure that the red end of the ignition cable is reconnected to the electrode. 7.
Servicing Instructions - Replacing Parts 10.6 After replacing the control box you may need to reprogram the handset. — Press and hold the reset button on the control box until you hear two signals. After the second longer signal: — Release the reset button and within 20 seconds: — Press the DOWN button on the handset until you hear two additional short signals confirming the new code is set. If there is a single long signal the code learning sequence has failed or the wiring is incorrect. 12.
Servicing Instructions - Replacing Parts 14. Short Spares List No. Component 1 Inner Spigot 2 Inner Flue Gasket Part Code No.
Servicing Instructions - Replacing Parts 14. Short Spares List - Control Assembly No. Component Part Code Natural Gas LPG Quantity No.
Service Records 1ST SERVICE Date of Service:.......................................................................... Date of Service:.......................................................................... Next Service Due:...................................................................... Next Service Due:...................................................................... Signed:....................................................................................... Signed:...................
Information Requirement - Gas Heaters Riva2 600 BF NG Riva2 600 BF LPG 130 130 Nominal Heat Output - Pnom 5.3kW 5.7kW Minimum Heat Output (indicative) - Pmin 3.3kW 3.
Gazco Limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7JG Technical Customer Services: (01392) 261950 Fax: (01392) 261951 E-mail: technicalservices@gazco.