Conventional Flue Log Effect Stove Range with Thermostatic Remote Control Instructions for Use, Installation and Servicing For use in GB, IE (Great Britain and Republic of Ireland) IMPORTANT THE OUTER CASING, FRONT AND GLASS PANEL BECOME EXTREMELY HOT DURING OPERATION AND WILL RESULT IN SERIOUS INJURY AND BURNS IF TOUCHED. IT IS THEREFORE RECOMMENDED THAT A FIREGUARD COMPLYING WITH BS 8423 (LATEST EDITION) IS USED IN THE PRESENCE OF YOUNG CHILDREN, THE ELDERLY OR INFIRM.
Contents Gazco Loft Range - Conventional Flue Covering the following models: MODEL LOFT Nat Gas 548-006 LPG 548-443 Appliance Commissioning Checklist.......................3 User Instructions........................................................4 Installation Instructions...........................................11 Technical Specifications............................................................ 11 Site Requirements.....................................................................
Appliance Commissioning Checklist To assist us in any guarantee claim please complete the following information:- IMPORTANT NOTICE Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping, as the information will be required when making any guaranteed claims. FLUE CHECK PASS FAIL 1. Flue Is correct for appliance 2. Flue flow Test 3. Spillage Test GAS CHECK 1. Gas soundness & let by test 2. Standing gas pressure mb 3.
User Instructions Welcome Congratulations on purchasing your Gazco Loft, if installed correctly Gazco hope it will give you many years of warmth and pleasure for which it was designed. The purpose of this manual is to familiarise you with your appliance, and give guidelines for its installation, operation and maintenance. If, after reading, you need further information, please do not hesitate to contact your Gazco retailer.
User Instructions 2.2 There are 3 different modes available for controlling and operating the appliance: 1. Manual Mode 2. Temp Mode (Automatic) 3. Timer Mode (Automatic) 2.3 In MANUAL MODE you can: — turn on the main burner using the UP button — regulate the flame from high to low and back — turn off the burner leaving just the pilot burning NOTE: While pressing a button a symbol indicating transmission appears on the display. The receiver confirms transmission with a sound signal.
User Instructions 2.9 P2 - Program 2 for a Timed Setting Use the same steps outlined in 2.8 to change the setting for P2. If you have already set P1 and want to alter the setting for P2 only: — Press the SET button until TIMER mode is displayed.
User Instructions 3. Cleaning the Appliance IMPORTANT: THE OUTER PANELLING OF THE GAZCO LOFT IS MADE FROM CAST IRON. USE CAUTION WHEN INSTALLING, REMOVING AND STORING AS THE COMPONENTS ARE HEAVY AND SHOULD BE HANDLED CAREFULLY. 3.1 3.4 Lift the glass door slightly and angle the bottom away from the appliance. Lower the glass door to disengage the top hooks from the appliance, see Diagram 4. NOTE: SUPPORT DOOR WHEN REMOVING. 4 Make sure the fire and surrounds are cool before cleaning.
User Instructions 4. Changing the Appliance Batteries 4.1 5. Log Layout LOGS MUST BE POSITIONED ACCORDING TO THE FOLLOWING INSTRUCTIONS TO GIVE THE CORRECT FLAME EFFECT. The appliance batteries are located on a bracket located behind the lower plinth, see Diagram 6. To remove the plinth see Section 3. All logs can be identified by a letter (A - D) on their underside. Logs A and B have holes to locate each onto a burner stud. 6 5.1 Ensure the burner tray is clean and free from any debris, see Diagram 8.
User Instructions 5.4 Position the 2 embers on the lip at the front of the fuel bed, see Diagram 11. 5.7 Log D fits onto the locating pin and rests on Log B, see Diagram 14. 14 11 D 5.5 Log B is positioned on the right hand locating pin, and rests against the back liner, see Diagram 12. 5.8 Take care not to use more than half a packet per application. 12 B 5.6 Sparingly spread an amount of the Embaglow fibres provided on the sections highlighted, see Diagram 15.
User Instructions 6. Flue Sure System 6.1 The appliance is fitted with the Gazco Flue Sure System, which will act to cut off the gas supply to the burners in the event of incorrect operation of the flue. If the system acts to cut off the gas supply, this indicates that there is insufficient flue pull. If this occurs a minimum of 10 minutes should be allowed before trying to relight. Continued operation of this safety device means there may be a serious problem with the flue system.
Installation Instructions Technical Specification Covering the following models: MODEL LOFT Nat Gas 548-006 LPG 548-443 Model Gas CAT. Gas Type Working Pressure Aeration Injector Gas Rate m3/h Loft Nat Gas I2H G20 20mbar 6mm x 2 360 0.590 Loft LPG I3P Input kW (Gross) High Low 6.2 3.5 Country GB, IE G31 37mber 13mm x 2 125 0.222 5.9 3.
Installation Instructions Technical Specification With Plinth 815 With Log Store Base 300 382 46 With Log Store Base and Top Box With Top Box and Plinth 1457 1412 1793 With Tall Top PACKING CHECKLIST This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the translated instructions and in some cases the appliance will require modification. Contact Gazco for further information.
Installation Instructions Site Requirements 1. Flue & Chimney Requirements 1 WHEN INSTALLING A FLUE SYSTEM PLEASE REFER TO THE MANUFACTURERS INSTRUCTIONS. 1.1 Steel Register Plate with Clamp that holds the Flex Adapter The European chimney standards now describe chimneys and flues by their temperature, pressure and resistance to corrosion, condensation and fire. To identify the correct flue system, the minimum flue specification is shown in the Technical Specification.
Installation Instructions Site Requirements 5. Appliance Location 3. Gas Supply This appliance is intended for use on a gas installation with a governed meter. 3.1 Before installation, ensure that the local distribution conditions (identification of the type of gas and pressure) and the adjustment of the appliance are compatible. 3.2 Ensure the gas supply delivers the required amount of gas and is in accordance with the rules in force. 3.
Installation Instructions Site Requirements MINIMUM CLEARANCE 5.8 The appliance is not suitable for installation against a combustible wall. 5.9 Ensure that all minimum clearances to combustible materials are complied with as shown in Diagrams 3 & 4. The specified clearances provide the minimum distance to combustible materials. If the appliance is intended to be installed into a non-combustible opening the clearance to the sides and above the appliance can be reduced.
Installation Instructions 2. Top or Rear Exit 1. Safety Precautions 1.1 For your own and other’s safety, you must install this appliance according to local and national codes of practice. Failure to install the appliance correctly could lead to prosecution. Read these instructions before installing and using this appliance. 1.2 These instructions must be left intact with the user. 1.3 Do not attempt to burn rubbish on this appliance. 1.4 Keep all plastic bags away from young children. 1.
Installation Instructions 2.7 Swap the flue spigot only with the Blanking Plate on the rear of the appliance and replace flue collar adapter supports, see Diagram 4. 4 2.10 Replace the cast top plate. When fitted properly the cast top plate should sit flush with the rear of the appliance, see Diagram 7. 7 Outer Blanking Plate 2.8 Attach the decorative flue blanking plate to the underside of the Decorative flue collar using the screws provided, see Diagram 5. 5 2.
Installation Instructions 3. Fixing the Appliance to the floor 3.4 IMPORTANT: THE OUTER PANELLING OF THE GAZCO LOFT IS MADE FROM CAST IRON. USE CAUTION WHEN INSTALLING, REMOVING AND STORING AS THE COMPONENTS ARE HEAVY AND SHOULD BE HANDLED CAREFULLY. 3.1 3.2 To fix the appliance via a Plinth or a Log Store it will be necessary to gain access to the fixing points on the appliance: 3A. Direct to Hearth The appliance sits on a mounting bracket to secure it in place to either the hearth or bench. 3a.
Installation Instructions 3a.4 Place in the desired position on the bench and mark the holes to drill the bracket screws, see Diagram 13. 13 3b.3 Access the bolts that secure the bracket, see Diagram 15. Note the bracket can be accessed by tilting the appliance. Take care to support. 15 3a.5 Remove the bracket and drill the guide holes. 3a.6 Fix the bracket in place. 3a.7 Position the appliance on the bracket and secure down through the holes with the fixing previously removed, see Diagram 13.
Installation Instructions 3b.9 Pull the front of the side panels away from the appliance and slide backwards to disengage the back tabs, see Diagram 17. 3c.3 3b.10 The anchor points for the sides and the front can now be accessed, see Diagram 18. 20 Position the Base Section where required and mark the holes to drill for the screws, see Diagram 20. 18 Slots for screws 3c.4 3b.11 Position the appliance on the plinth and secure down through the holes with the screws provided.
Installation Instructions 4. Installation of the Top Box Rear Exit 4.1 Follow 4.5. All Installations 4.7 Remove the 6 screws at the rear of the Top Box Section to remove the back panel, see Diagram 26. 26 Top Exit 4.2 Remove the decorative flue collar, place carefully to one side as this will need to be refitted to the Top Extension Section. 4.3 Remove the 2 screws from the back of the top cast plate, see Diagram 23. 23 4.4 Remove the flue insert and cast top plate. 4.
Installation Instructions 5. Removing the Glass Door IMPORTANT: THE OUTER PANELLING OF THE GAZCO LOFT IS MADE FROM CAST IRON. USE CAUTION WHEN INSTALLING, REMOVING AND STORING AS THE COMPONENTS ARE HEAVY AND SHOULD BE HANDLED CAREFULLY. 5.1 5.3 Lift the glass door slightly and angle the bottom away from the appliance. Lower the glass door to disengage the top hooks from the appliance, see Diagram 30. NOTE: SUPPORT DOOR WHEN REMOVING. 30 Remove the plinth to access the controls: 1.
Installation Instructions 8. Log Layout 7. Battery Installation 7.1 LOGS MUST BE POSITIONED ACCORDING TO THE FOLLOWING INSTRUCTIONS TO GIVE THE CORRECT FLAME EFFECT. The appliance batteries are located on a bracket located behind the lower plinth, see Diagram 32. To remove the plinth see Section 5. All logs can be identified by a letter (A - D) on their underside. Logs A and B have holes to locate each onto a burner stud. 32 8.1 Ensure the burner tray is clean and free from any debris, see Diagram 34.
Installation Instructions 8.4 Position the 2 embers on the lip at the front of the fuel bed, see Diagram 37. 8.7 Log D fits onto the locating pin and rests on Log B, see Diagram 40. 40 37 D 8.5 Log B is positioned on the right hand locating pin, and rests against the back liner, see Diagram 38. 38 41 B 8.6 Log C rests on Log A and the front tray with the locating pin facing up, see Diagram 39. 39 C 24 8.
Installation Instructions 9. Completion of Assembly 9.1 Angle the top of the glass door towards the appliance and locate the top hooks into the bars of the appliance, see Diagram 42. 10. Lighting the Appliance The appliance is operated by thermostatic remote control. 45 42 This remote controls the appliance from pilot ignition through to shut down. 9.2 9.3 In ‘MANUAL MODE’ you can: Push the base of the glass door against the appliance and lower.
Troubleshooting IMPORTANT: In the unlikely event that the handset fails to communicate correctly with the appliance it may be necessary to turn off the gas supply at the isolation valve until any problems can be resolved. The gas meter and isolation valve can be located outside in a meter box, under the stairs, beneath the kitchen sink or in the garage. Whilst this list is not exhaustive, it is important to be able to identify the location of the valve in case of any gas emergency.
Commissioning 1. Commissioning 1.1 Close all doors and windows in the room. 1.2 Ignite the appliance and operate on maximum for 10 minutes. 1.3 Position a lighted smoke match just inside the draught diverter opening at the rear of the appliance. 1.4 Check all smoke is drawn into the opening, see Diagram 1. 1 Rear of Appliance Draft diverter lip Smoke match 1.5 If there is any doubt, run the appliance for a further 10 minutes, and repeat the test. 1.
Servicing Instructions Servicing/Fault Finding Charts 1.2 1. Servicing Requirements IMPORTANT – The glass panel on this appliance should be checked for any signs of damage on the front face of the glass panel (scratches, scores, cracks or other surface defects). If damage is observed, the glass panel must be replaced and the appliance must not be used until a replacement is installed. Under no circumstances should the appliance be used if any damage is observed.
Replace the combined lead and piezo, retry. No Is the electrode wire detached from the piezo in the valve? No Replace the electrode. Yes Yes No No Yes Yes Replace the piezo and gas valve and retry. No Remove the electrode lead from the piezo. Operate the valve. Does a spark jump from the piezo to the valve body? Check for defective or damaged control knob spindle or cam operation. Check for correct location of piezo components. Correct and retry. Correct and retry. Reset the pilot burner.
Servicing Instructions - Replacing Parts 1. General 1.1 All main components can be replaced without removing the appliance from its installation. 2.2 Remove the 4 screws, see Diagram 2. 2 IT IS ESSENTIAL THAT THE GAS SUPPLY TO THE APPLIANCE IS TURNED OFF AT THE ISOLATION DEVICE BEFORE PROCEEDING FURTHER. 1.2 Removal of Flue If, for any reason, the flue has to be removed from the appliance, the seal must be replaced in the inner spigot. 2.
Servicing Instructions - Replacing Parts 2.8 Secure the base of the glass door with the 4 screws previously removed, see Diagram 2. 2.9 Replace ALL of the securing screws, ensuring that a screw is present in all fixing slots. UNDER NO CIRCUMSTANCES SHOULD THE APPLIANCE BE USED IF ANY OF THE GLASS FRAME RETAINING SCREWS ARE LOOSE OR MISSING. REAR PANEL & TRIMS 3.3 The rear panel is in one piece. Undo the 2 screws and lean forward to remove. Support the Black Glass Liner. 7 3.
Servicing Instructions - Replacing Parts 3.5 To remove the side trim lift and hook off the firebox, see Diagram 10. NOTE: The Side Trims only need to be removed if damaged or the side glass needs replacing. 10 4. Main Burner To replace the main burner: 4.1 Remove the 2 securing screws at the front of the burner, see Diagram 11. 11 4.2 Lift the burner out of the firebox at an angle clear the brackets, exposing the service hatch, see Diagram 12. 12 Service Hatch Screws 4.3 Refit in reverse order.
Servicing Instructions - Replacing Parts 5. Control Assembly & Service Hatch 5.1 5.2 6. Pilot Unit It is not necessary to remove the complete control assembly to service or replace parts of this appliance. The following sections will detail how to individually remove and replace each element. The pilot assembly consists of 4 components which can be individually changed: 6a) Pilot burner bracket. 6b) Electrode. 6c) Pilot injector. 6d) Thermocouple.
Servicing Instructions - Replacing Parts 6c. Pilot Injector 8. Gas Valve 6.8 Undo the pilot pipe from the gas valve and from the underside of the pilot burner, see Diagram 16. 8.1 To remove the valve turn off the gas supply at the isolation device. 6.9 Remove the pipe and the injector drops out from the burner. 8.2 Remove the main burner & service hatch, see Sections 4 & 5. 8.3 From inside the firebox remove the locknut from the injector, see Section 11. 6d. Thermocouple 6.
Servicing Instructions - Replacing Parts 8.12 Undo the 2 screws securing the gas valve to the appliance and remove the valve. 8.13 Replace in reverse order. 8.14 Check all joints for gas leaks and check operation of the thermocouple and ignition lead. 9. Magnetic Safety Valve 10. Control Box 10.1 To replace the control box first remove the main control assembly, See Section 7. 10.2 Remove the two thermocurrent cables by removing the two screws, Diagram 21. 10.3 Remove the ignition lead, Diagram 21.
Servicing Instructions - Replacing Parts 11. Main Injector 11.1 To remove the main injector turn off the gas supply at the isolation device. 11.2 Remove the main burner, see Section 4. 11.3 Undo the compression nuts from the feed pipe and the gas valve under the appliance. 11.4 Working from inside the firebox remove the lock nut from the injector, see Diagram 22. 12.2 Undo the 3 screws securing the rear bracket and remove, see Diagram 24. 24 22 12.
Servicing Instructions - Replacing Parts 14. Primary Aeration Plate NOTE: Not all models have aeration plates. Please refer to the Technical Specification. 14.1 To replace the primary aeration plate turn off the gas supply at the isolation device. 14.2 Remove the burner, see Installation Instructions, Replacing Parts, Section 4. 14.3 Undo the 2 nuts and remove the plate. 14.4 Replace with the correct size plate and secure the 2 nuts.
Servicing Instructions - Replacing Parts 16. Spares List - Control Assembly No.
Servicing Instructions - Replacing Parts 16. Spares List - Loft Due to continual technical improvements please check online or with your Gazco retailer for the most up to date parts lists. Only use Genuine Gazco spares when servicing your appliance. All of our essential spare parts and consumable items are available to purchase from our webshop at www.gazcospares.com.
Servicing Instructions - Replacing Parts 16. Spares List - Loft No. Component Part Code Natural Gas LPG Quantity No.
Service Records 1ST SERVICE 2ND SERVICE Date of Service........................................................................... Date of Service......................................................................... Next Service Due....................................................................... Next Service Due..................................................................... Signed........................................................................................ Signed..........
Information Requirement - Gas Heaters Loft 3 Sided Nat Gas Loft 3 Sided LPG 130 130 Nominal Heat Output - Pnom 4.4kW 4.2kW Minimum Heat Output (indicative) - Pmin 2.1kW 2.
Gazco Limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7JG Technical Customer Services: (01392) 261950 Fax: (01392) 261951 E-mail: technicalservices@gazco.
