Weatherly No. 400 Catalog No.
POWERING PROGRESSTM IN THE DIGITAL WORLD. Today, more and more people are turning to the Internet and other digital tools to obtain vehicle repair and parts information. To meet this growing demand for real-time content, Gates is providing online access to the latest product news and educational resources anytime, anywhere on any device.
Weatherly No. 400 Catalog No. 431-2010 Edition 2012 Supersedes 431-2010W (2008) Warning Be safe! Do not use Gates belts, pulleys or sprockets on any aircraft propeller or rotor drive systems or in-flight accessory drives. Those Gates products are not designed or intended for aircraft use. Caution Use Gates products only on applications specified in Gates literature. Install and maintain products according to the vehicle manufacturers’ recommended procedures and with recommended tools.
Gates Engineered Solution Kits Solution Kits are precision engineered by Gates – The world’s most experienced designer of accessory belt drive systems and manufacturer of premium quality parts. Audi/VW “Master Kits”, 1996-2005 Part numbers 38193MK1, 38193MK2 + 38192MK1 • Application specific kits created for high labor applications where the front end module (bumper, grille, radiator, etc.) must be pulled forward for access to accessory and timing belt systems.
From belt jump off to chronic belt noise, we offer a line of specially engineered solutions to enhance Original Equipment drive designs so customer vehicles are better than when they left the showroom. At Gates, we understand what you need to make your customers happy. Ford F-series trucks 7.
Timing Component Kits Today, Gates is the world’s largest manufacturer of Timing Belts and Timing Component Kits (TCKs). Import or Domestic, if there is a car in the U.S. with a timing belt in it, we have the replacement part for it. As the Original Equipment (OE) for virtually every vehicle manufacturer worldwide, you can be confident every time you install Gates. Restore your customers’ drive system to factory original condition with Gates Timing Belts and Timing Component Kits.
Racing Performance Timing Belts No other belts help protect your engine investment while delivering high performance like Gates Racing Performance Timing Belts. Gates Racing Performance Timing Belts are incredibly strong and extremely heat resistant. Constructed of HNBR elastomeric composites, Gates Racing Performance Timing Belts are as much as 300% stronger than stock belts and deliver up to three times the heat resistance.
Belts + Drive Systems Car + Light Truck Micro-V AT® Belts Replacement belt for Accessory Belt Drive Systems (ABDS) and other serpentine belt applications. Designed using advanced manufacturing technology and premium EPDM construction to provide customers with superior ABDS and new vehicle type performance. • Belt of choice by professional technicians, lasting 50%-60% longer than retail belts.
Belts + Drive Systems Car + Light Truck XL® V-Belts Replacement belt for the most demanding engine drives. Due to thermal forces, this variable notched belt tightens on the drive as it gets hot. This results in improved belt performance by reducing tension decay and noise. • Fiber-loaded rubber stock puts more flexibility along the length of the belt, yet gives the belt greater lateral stability in the pulley.
Belts + Drive Systems Car + Light Truck Alternator Decoupler Pulleys (ADP) Gates Alternator Decoupler Pulleys provide vibration isolation within the Accessory Belt Drive System resulting in smoother engine performance and efficiency and increased belt and component life. The line consists of overrunning alternator decoupler pulleys and one way clutches (not interchangeable). • Exact OE replacement. • Patented design unmatched by any other supplier.
Belts + Drive Systems Car + Light Truck EuroGrip® OE Drive Couplers Gates is the only manufacturer in the Aftermarket offering EuroGrip® Original Equipment (OE) Drive Couplers. That’s because Gates designed, engineered and produced new technology for European Original Equipment Manufacturers (OEM) to help drive accessories in compact engine compartments.
Belts + Drive Systems Heavy-Duty Fleet FleetRunner® Heavy-Duty V-Belts Patented EPDM construction with distinct green overcord built specifically for more durability and longer life on heavy duty drives. • Outperforms the competition on the most troublesome drives. • Special compound provides un-matched flexibility, stability, load carrying capacity and belt life. • Patented material provides peak performance at extreme prolonged operating temperatures. • Heavy-duty construction resists cracking and wear.
Belts + Drive Systems Heavy-Duty Fleet Green Stripe® Truck and Bus Series V-Belts Specifically designed for heavy-duty truck, bus and off-road equipment applications. Absorbs normal shock loads without damage to belt. • Special tensile cords give high stretch resistance. • Special notch design resists cracking while providing tensile member support during operation. • Oil and heat-resistant construction throughout. • Meets SAE J636b and SAE J637 specifications.
Belts + Drive Systems Heavy-Duty Fleet DriveAlign® Heavy-Duty Automatic Belt Tensioners The longest lasting belt tensioners in the industry. Engineered to exceed demanding OEM requirements. In laboratory tests, under extreme peak-to-peak vibration and contamination tests, DriveAlign® heavy-duty tensioners lasted up to three times longer than competitive aftermarket tensioners. • Labyrinth Seal – prevents contamination of internal parts for maximum durability and service life.
Belts + Drive Systems Power Sport Recreational Belts G-Force® CVT Belts Gates G-Force® belts are the first of a new generation of Continuously Variable Transmission (CVT) belts. Designed using Finite Element Analysis (FEA) techniques, the latest construction, materials and measuring technology G-Force® drive belts are designed for superior fit, performance and durability for today’s recreational and utility all-terrain equipment.
Belts + Drive Systems Industrial Belts Super HC® and Super HC® Molded Notch V-Belts Recommended for use on special drives where space and weight limitations are critical. These “narrow” cross-sections can transmit up to three times the horsepower of the classical cross-sections (A, B, C and D) in the same amount of drive space. Suitable for all industrial applications, particularly where space, weight and horsepower capacity are critical.
Belts + Drive Systems Lawn + Garden Belts BladeRunner® Belts An aftermarket belt designed and applicated to specific unique applications providing exact OEM fit, construction and performance of leading lawn and garden equipment manufacturers. Built to withstand the rigorous start and stop operation of outdoor power equipment. • Meets or exceeds the performance of each specific application. • Utilizes aramid cord construction in most cases. • Smooth operation during frequent and severe shock loads.
Water Pumps Gates offers a limited lifetime warranty and state-of-the-art manufacturing process. Gates water pumps are recognized in the industry for their durability and superior quality. Every Gates water pump is constructed with premium alloy materials and a 100% functional test of seals and bearings along with a 100% leakage test for both the casting and assembled water pump. We are commited to selling the highest quality new, never remanufactured, water pumps in the aftermarket.
Water Pumps Water Pumps for Heavy Duty Applications Gates carries an extensive line of water pumps for heavy duty applications • Our heavy duty water pump offering is designed to handle rugged Fleet standards. • New pumps manufactured to ISO/TS 16949 standards. • 100% fully tested unitized bearings/seals. • Gates heavy duty water pumps, represented as a part number with an HD suffix, carry a warranty of 18 months or 150,000 miles / 5,400 hours, whichever comes first.
Coolant Hose + Systems Hose Hose Shelf Life Storage environment, along with rubber materials, can vary the shelf life limit. Shelf life is difficult to quantify as many variables affect the hose. Proper storage precautions can result in three to five years of shelf life. Beyond this time, there can be a significant service life decrease, depending on storage environment variables. Some variables include: Hose should be stored in a cool, dry area never exceeding +100°F (+38°C).
Coolant Hose + Systems Hose Branched Radiator Hose Molded to fit specific applications. Factory quality connections are durable and eliminate coolant leaks. ELECTROCHEMICAL RESISTANT • Engineered to resist electrochemical degradation – the leading cause of hose failure. • Heat and ozone resistant cover. • Meets SAE 20R4 and 20R3 Type EC Class D-1 and D-2 specifications. • Temperature rating: -40°F to +275°F (-40°C to +135°C) in coolant hose applications.
Coolant Hose + Systems Hose Green Stripe® Straight Coolant Hose Stick hose designed for demanding heavy-duty coolant/air applications. Approved for marine applications. • Two-ply bias fabric construction to maximize flexibility and strength. • Resists “cold water leaks” due to advanced EPDM tube and cover that stay soft and pliable, even under adverse operating conditions. • Exceeds SAE 20R1 Type EC (Class D-1 Tube, and cover, Standard Wall).
Coolant Hose + Systems Hose Vulco Straight Coolant Hose Specially engineered stick hose is ideal for straight coolant/air connections in automotive, stationary engine, industrial and home applications. • Heat-resistant cover. • Meets SAE 20R1 Standard Wall Class D-2 requirements. • Cover marked in one-inch increments for easy measuring and cutting allows “custom fit” light-duty coolant installations. • Temperature rating: -40°F to 257°F (-40°C to 125°C). • Packaging: 3 ft. lengths.
Coolant Hose + Systems Hose Green Stripe® Vulco-Flex® Coolant Hose Heavy-duty flexible hose designed to replace straight or curved coolant hoses. The benefit is maximum coverage with minimum inventory. Hose inside diameter remains constant from end to end. No convolutions inside hose so tube is smooth, allowing free coolant flow. Approved for marine applications. ELECTROCHEMICAL RESISTANT • Excellent flexibility, yet collapse and kink resistant.
Coolant Hose + Systems Hose Green Stripe® Vibraflex® Coolant Hose For heavy-duty applications requiring short length hose that must absorb vibration and/or fitting misalignment. High flexibility reduces installation time and provides lower cost-per-mile operation. • Oil and heat resistant nitrile tube. • Oil, abrasion and heat resistant neoprene cover. • Exceeds SAE J20 (Class B Tube and Class C Cover). • Two-ply fabric reinforced. • Temperature rating: -40°F to 212°F (-40° to 100°C).
Coolant Hose + Systems Hose Molded Silicone Elbow Coolant Hose Newer heavy-duty engines with advanced emissions systems (from 2007 to current model year) produce higher under-hood temperatures, requiring the use of silicone coolant hose. In these new low engine-air-flow and high-heat conditions, Gates Silicone Coolant Hose is the perfect product. Gates now offers high-quality 4-ply silicone coolant hose for high-heat (up to 500°F) performance in these demanding conditions. • Premium 4-ply construction.
Coolant Hose + Systems Hose Silicone Heater Hose Constructed with silicone rubber. Ideal for extremely high temperature service in radiator, heater and other coolant transfer hose applications. Approved for marine applications. • Reinforced with tough, high temperature resistant polyester textile cords. • Exceptionally flexible. • Highly resistant to weathering, coolant deterioration, ozone and temperature extremes. • Exceeds SAE 20R3 Class A Tube and Cover. • Can be used for emission hose applications.
Coolant Hose + Systems Hose Firewall® Heater Hose Extra heavy-duty hose designed for maximum durability. Easily recognized by its red cover. • Unaffected by most coolants and non-oil based coolant additives. • Unaffected by high cooling system pressures. • Good resistance to high temperatures for extended periods of time. • Similar to SAE 20R3 Class D-2. • Temperature rating: –40°F to +257°F (–40°C to +125°C). • Packaging: Individually cartoned. Caution: Do not use for fuel or oil transfer applications.
Coolant Hose + Systems Hose Charter® Heater Hose Economically priced heater hose – yet affords long service life. Tested by Gates to assure reliability. • Good resistance to high temperatures. • Moderate resistance to oil and grease contamination. • Good resistance to non-oil based coolant additives. • Similar to SAE 20R3 Class D-2. • Temperature rating: –40°F to +257°F (–40°C to +125°C). • Packaging: Individually cartoned. Caution: Do not use for fuel or oil transfer applications. Part No. I.D. (In.
Coolant Hose + Systems Hose 90° Molded Heater Hose Especially designed for difficult heater hose applications requiring sharp 90° bends in the hose. Eliminates the need for extensive inventory of OE type curved heater hose. Just 22 sizes handle thousands of applications. • Engineered to resist electrochemical degradation – the leading cause of hose failure. • Resists water permeation. • Similar to heater SAE 20R3 Type EC Class D-2.
Coolant Hose + Systems Coolant System Components Hose I.D. Reducers Slip inside current Gates hose to reduce inside diameters, providing maximum coverage with minimum hose inventory. Make it possible to adjust inside diameters of larger hoses for emergency replacements. • Quality rubber construction assures maximum dependability, no leakage. • Fits Green Stripe® straight or Green Stripe® Vulco-Flex® hoses. Caution: Recommended for coolant and air applications only. Part No. Size (In.
Coolant Hose + Systems Coolant System Components Heater Hose and Fuel Line Connectors Unique single-barb design provides greater sealability between single or dual inside diameter hoses. • Almost any hose configuration can be constructed using straight, elbow and tee shapes. • Glass reinforced nylon resists chemicals, gasoline, diesel fuels and temperatures from -40°F to 480°F (-40°C to 250°C). • Bulkheads assure proper insertion depths. • Anti-rotation device prevents hose twisting.
Coolant Hose + Systems Coolant System Components Unicoil™* Hose Bending System Now your customers can make their own custom hoses using stock heater hose and the new, patented UnicoilTM hose bending system. Unicoil™ is perfect for customized engines, out-of-stock situations and one-of-a-kind routing problems. Each coil bends up to 90 degrees! Use additional coils to make bends of 180 degrees or more! • No tools or special equipment needed. • Great for modified or customized engines.
Coolant Hose + Systems Thermostats SuperStat™* Thermostats The SuperStat™ thermostat incorporates an all stainless steel construction, larger heat motor and larger spring to provide superior performance. These new features provide: • Precision temperature control. • More efficient engine operation. • Faster engine warm up. • Fewer emissions. • Better fuel economy. Thermostats Quality controlled factory calibration assures accuracy of opening and closing, regardless of pressure changes.
Coolant Hose + Systems Thermostats Weir-Stat™* Thermostats The most effective cooling system control ever developed. Provides faster engine warm-up, stable temperature control, longer thermostat and seal life, improved fuel economy and driver comfort. Vehicles can operate without radiator shutters, reducing front axle weight, cost and noise. Fleets can operate at higher temperatures without the unnecessary activation of shut-down devices or fan clutches.
Coolant Hose + Systems Radiator Pressure Caps All Gates radiator pressure caps are constructed of corrosion-resistant, heavy-gauge metal. This assures long service life and accurate control of pressure. 1.0 Bars = 14.5 psi Packaging: Individually boxed, 100 per overpack. Spinlok Caps Can be used for applications with or without coolant recovery systems. Inventory requirements are dramatically reduced. • Unique eight-sided, scalloped crown allows for a firm grip for easy installation and removal.
Coolant Hose + Systems Racing Radiator Caps The racing radiator caps are specialty parts for use on high performance cooling systems. Caps are available in 18 to 22, 21 to 25 and 28 to 32 pound ranges. Caps are available for mini (32mm ID, 16 mm deep), and standard SAE “A” size (2 1/8" OD, 3/4" deep) filler necks. 31551 (19-21 pounds), 31552 (22-24 pounds) These two caps fit the mini (32mm ID, 16 mm deep) filler neck.
Coolant Hose + Systems HD Radiator Caps + Kits Heavy-Duty Radiator Caps For use on heavy-duty trucks, buses and tractors. • Fits applications with 3/4" deep filler necks. • Packaging: Individually boxed. Part No. Pressure (psi) Fits Filler Neck I.D. (In.) 31307 31308 4 7 2 11/16 2 11/16 31309 10 2 11/16 Heavy-Duty Cool Control Caps Diverts pressurized coolant to reservoir instead of an overflow tube.
Hose Clamps PowerGrip® SB Clamps Maintenance-free clamps that retain dynamic tension and never need retightening. These clamps stop leaks, even on out-of-round applications. Clamp down better in all conditions and temperature extremes. Environmentally friendly by eliminating antifreeze leaks and ground water contamination. • Easy to install with ordinary heat gun. • Wider sealing area entraps connector bead. • Conform to any shape of hose and housing, even out-of-round fittings.
Hose Clamps Super Hex/Minex Clamps Top quality clamp with extra-strength construction features. Super Hex features a 1⁄2" wide band, while the Minex band is 5⁄16". • Durable 200 series stainless steel band and screw housing. • One-piece screw housing is interlocked onto band for extra strength. • Solid head forged from one piece of steel, cadmium plated. • Hex shaped screw with deep slot – tightens with screwdriver, nutdriver or socket wrench. • Tighten to 30 in/lbs. • Meets SAE J1508.
Hose Clamps Silicone Hose Clamps Designed to provide an extra-tight seal on silicone hose and prevent hose cover extrusion. • 300 series stainless steel band, screw and housing resist corrosion. • Four-piece construction and 100% mechanical interlock for added strength and torque capability. • Combination 5⁄16" hexagon, deep slot screw head makes installation easy-tightens with screwdriver, nutdriver or socket wrench. • One piece band and liner. • Inner-liner band eliminates hose cover extrusion.
Hose Clamps Green Stripe® and Green Stripe® Heavy-Duty Constant Tension Clamps Green Stripe® constant tension clamps provide the reusable, self-adjusting band needed for a dependable seal, even in the coldest conditions. Applications include auto, truck and bus cooling systems and turbo chargers. Green Stripe® and Green Stripe® HD constant tension clamps feature: • Larger, heavier gauge precision-formed spring washers with higher rates of band tension and adjustability for a more dependable seal.
Hose Clamps Green Stripe® Heavy-Duty T-Bolt Clamps + Spring Loaded T-Bolt Clamps Heavy-Duty T-Bolt and Spring-Loaded T-Bolt Clamps for Light, Medium and Heavy-Duty Trucks, Off-Road Equipment and Industrial Applications. Designed for use in high-vibration and large diameter applications common with heavy truck, off-road equipment and industrial machinery. Green Stripe® T-Bolt clamps SAE Sizes Gates Part Numbers Min. Dia. (Inches) Max. Dia. (Inches) Min. Dia. (mm) Max. Dia.
Fuel Systems Hose Barricade® Fuel Injection Hose (MPI) Low-permeation, premium hose for use on all fuel systems, including fuel injection (MPI). Approved for use with gasoline, diesel, bio-diesel including soybean methyl ester (SME), rapeseed methyl ester (RME), palm methyl ester (PME) per ASTM D6751, E-85, methanol, ethanol, ethanol extended gasoline, and gasohol fuels. Patented five-layer Greenshield® barrier technology keeps fuel out of the environment while delivering peak fuel efficiency.
Fuel Systems Hose Fuel Fill Hose Designed for transferring fuel from vehicle’s filler neck to fuel tank. Works on passenger cars and light trucks, as well as on auxiliary fuel tanks on recreational vehicles. For use with most types of fuels – especially resistant to gasoline and diesel. • Suitable for use with gasoline, gasohol blends of ethanol, methanol, ethers, diesel and biodiesel to B20 (up to maximum concentrations allowed by the EPA). • Corrugated cover with helical wire reinforcement.
Fuel Systems Hose Diesel Emission Fluid (DEF) Hose Diesel Emission Fluid (DEF) Hose Assemblies are specially designed and manufactured to convey Diesel Emission Fluid (DEF). Because DEF freezes at +11°F (-12°C), the hose and couplings are electronically heated using Gates revolutionary carbon fiber heating system. This patent pending technology allows for more uniform fluid heating compared to heated-wire designs.
Fuel Systems Hose Packaged Safety Stripe® II Return Fuel Line/PCV/Evaporative Emission Control Hose (1986 & older) Convenient, popular two foot lengths of return fuel line, PCV and EEC hose in self-service, reusable, recyclable package. Can be stacked on shelf or hung on a pegboard display. • Easy to follow instructions in each package. • Handy hose diameter indicator helps customer select the correct size. I.D. (In.) I.D. (mm) O.D. (In.) O.D. (mm) Work. Press. (psi) Part No. 1⁄4 6.3 8.0 9.
Fuel Systems Hose Gas Pump Hose 24B (Retractable Cable) For Service Stations and Marine Applications For dispensing gasoline, diesel and gasohol from stand-up or retractable cable type pumps requiring soft wall hose. Also ideal for fuel or oil transfer applications. • Nitrile tube and cover provide excellent resistance to oil and petroleum products. • One (3⁄4" I.D.) and two (1" I.D.) plies of reinforcement with built-in static wire. • Coupled with male, NPT, brass with chrome plate couplings.
Fuel Systems Fuel Cap Fuel Caps Rugged, heavy-duty construction. Meet or exceed OEM specifications. Caps fit both shallow and deep cam filler necks – vented, non-vented and vented anti-surge. Three configurations available for most popular applications. Fenderwell • Sturdy metal construction throughout. Locking • Comes with two keys. Keyed-alike caps available on special order. Exterior • Attractive chrome-plated finish. Packaging: Individually boxed. VaporVent • Designed for late model cars.
Fuel Systems Fuel Cap Evaporative Emission Control Fuel Caps Meet OEM specifications and Federal and State Emission Requirements. Two-way action pressure relief/vacuum relief valve allows fuel tank to “breathe” while preventing the escape of fuel fumes. Seals are compounded from fuel-resistant rubber. Available in three configurations. Note: Due to the critical nature of the EEC valves, it is necessary to keep these caps clean at all times.
Fuel Systems Fuel Cap Mechanical Fuel Cap Tester Kit Economical, easy-to-use alternative to electronic testers. Part No. 12370. • Compact, lightweight design. • Easy-to-read pass/fail gauge. • Convenient hand operation – needs no batteries. • Set of two pass and fail calibration caps to confirm tester accuracy. • Complete set of nine color-coded adapters with adapter application chart. • Tester unit and adapters packaged in separate plastic carrying cases. Part No. Description Pkg. Part No.
Oil Systems Transmission Oil Cooler Hose Provides a safe, heat and oil resistant connecting line between oil cooler and transmission. • One fiber braid reinforcement over an oil resistant nitrile rubber tube. • Oil and abrasion resistant black hypalon cover. • Meets or exceeds SAE J1019 requirements. • Can be stacked on shelf or hung on pegboard. • Easy-to-follow instructions in each package. • Handy hose diameter indicator on package. • Package is recyclable.
Power Steering Systems OEM Type Power Steering Hose Assemblies Gates extensive field examination and testing assure proper fit. Designed for passenger cars and light trucks. General instructions are packed with every assembly. Hoses and fittings are also available for tailor-made medium and heavy-duty truck applications. • Comes complete with factory-installed, pre-bent zinc-dichromate plated end fittings, bracketry, sensor ports, sheathing, bushings and grommets.
Power Steering Systems Bulk Power Steering Return Line Hose (w/o Couplings) Allows “custom fit” cutting and assembly for low pressure fluid return lines. • Use with return line end fittings if required. • Nitrile tube, neoprene cover. • Meets OEM power steering return line and SAE J189 requirements. • Temperature rating: –40°F to +275°F (–40°C to +135°C). • Packaging: Individually boxed. I.D. (In.) O.D. (In.) Length (Ft.) Part No. 3/8 .655 .655 NA .970 .
Braking Systems Air Brake Hose Assemblies* Factory crimped assemblies meet the rigorous demands of the fleet and heavy-duty market. • Extremely flexible and kink resistant. • Two spiral construction meets SAE J1402 specifications. • Complies with DOT FMVSS 106 requirements. • Couplings meet SAE and DOT minimum pull-off requirements. • High quality brass male pipe fitting on one end, female air brake swivel with male pipe adapter on other end. • Temperature rating: –40°F to +212°F (–40°C to +100°C).
Braking Systems SureLokTM Fittings Recommended for compressed air connector on all nylon air brake tubing air brake systems at locations other than between chassis frame and axle or between towed and towing vehicle. Also recommended as a connector on all air operated systems as applicable to suspension, steering, engine, transmission and auxiliary mechanisms.
Braking Systems Compression Fittings Recommended for compressed air connector on all nylon air brake tubing air brake systems at locations other than between chassis frame and axle or between towed and towing vehicle. Also recommended as a connector on all air operated systems as applicable to suspension, steering, engine, transmission and auxiliary mechanisms. Fittings and tubing comply to Department of Transportation Federal Motor Vehicle Safety Standard, (DOT FMVSS571.
Braking Systems AB Series Air Brake Hose Computer-controlled manufacturing process virtually insures product uniformity. • Superior EPDM rubber resists damaging effects of ozone and heat, plus harmful grease and oil common to air brake systems. • Four-spiral polyester construction, meets SAE J1402 specifications. Complies with DOT FMVSS 106 requirements. • Flexible and kink-resistant. • Designed to accept all styles of air brake couplings, including conventional brass and plastic couplings.
Braking Systems Power Brake Vacuum Hose Light-duty hose specially engineered for power brake applications on passenger cars and light trucks. • Complies with DOT FMVSS 106VL. Meets SAE 1403 Type L. • Ozone-resistant EPDM cover. • Textile reinforcement. • Vacuum rating 30 In. Hg. • Temperature rating: –40°F to +257°F (–40°C to +125°C). I.D. (In.) O.D. (In.) Work. Press. (psi) Part No. 3 Foot Part No. 50 Foot 11/32 .70 .
Hydraulics Hose Products Ultra High Pressure G8K Spiral Wire Hose Recommended for: ultra high-pressure, high-impulse applications such as hydrostatic transmissions, for use in the construction, agriculture, forestry, underground or open pit mining, or other industries on applications where extremely high pressure capability is required.
Hydraulics Hose Products High Pressure continued Global M4K Mega4000™ Hose—SAE 100R19 Recommended for: high-pressure hydraulic applications. Exceeds SAE 100R19 and ISO11237 R19. Allows for tighter minimum bend radius, increased working pressure and improved impulse cycles than industry standards. Provides greater performance, flexibility, easier routing and plumbing of mobile and stationary hydraulic platforms. Also available with unique abrasion resistant MegaTuff® or XtraTuff™ cover.
Hydraulics Hose Products High Pressure continued CM2T MegaFlex® Connected Twin-Line 2-Wire Braid—SAE 100R16 Recommended for: high-pressure hydraulic oil lines joined together for easier plumbing and routing. Meets SAE 100R16 requirements. CM2T hose has smaller exterior dimensions and significantly tighter bend radius. Exceeds performance standards of EN 857 2SC and ISO/DIS 1436. M2T® MegaFlex® 2-Wire Braid Hose—SAE 100R16 Recommended for: high-pressure hydraulic oil lines.
Hydraulics Hose Products Medium Pressure G1 1-Wire Braid Hose—SAE 100R1 Type AT Recommended for: medium pressure hydraulic lines. Meets or exceeds the requirements of SAE 100R1, ISO 1436 1SNR1 and EN 853 1SN. G1H 1-Wire Braid Hose—High-Temp—SAE 100R1 Type AT Recommended for: medium pressure hydraulic oil lines. Meets or exceeds requirements of SAE 100R1 Type AT.
Hydraulics Hose Products Low Pressure continued G4H MegaVac® Return Line and Suction Hose Recommended for: petroleum and water-base hydraulic fluids in suction lines or in low pressure return lines. Meets or exceeds requirements of SAE 100R4 (except 1” I.D.). Uses half the bend radius of SAE 100R4. RLA 1-Fiber Braid Return Line and Low Pressure Hose Recommended for: low-pressure hydraulic oil return lines for general purpose water, glycol antifreeze solutions, conveying diesel fuel, gasoline or air.
Hydraulics Hose Products Fleet Application C5C Hydraulic Hose—SAE 100R5 Recommended for: medium pressure hydraulic petroleum-base oil lines in impulse applications, lube oil, air and water in applications such as air brakes, power steering (CAUTION: Intended for heavy-duty commercial vehicle use only), turbocharger oil supplies, tilt cab cylinders, transmission coolant and filtration lines.
Hydraulics Hose Products Specialty/Thermoplastic TH8 Hydraulic Hose—SAE 100R8 Recommended for: use with petroleum, water base and synthetic hydraulic fluids. Applications include: power and telephone mobile equipment (cherry pickers), lubrication lines, blowout preventer control lines, hydraulic lifts and farm and construction machinery. TH8 hose meets or exceeds performance requirements of SAE 100R8 with a significantly tighter bend radius. Multi-line available.
Hydraulics Hose Products Specialty/Thermoplastic continued TH18NC Constant Pressure Non Conductive Hydraulic Hose—SAE 100R18 Recommended for: petroleum or synthetic-based hydraulic fluids. TH18NC hose meets or exceeds performance requirements of SAE 100R18 with a significantly tighter bend radius. TH18NC non-conductive hoses are suitable for use in high-voltage applications. Remains highly flexible in cold weather conditions and is resistant to hydraulic fluids, high temperatures, aging and weathering.
Hydraulics Crimpers MobileCrimp® 4-20 Crimper This lightweight, versatile crimper is powerful enough to crimp up to 1-1/4” four spiral-wire hose. Weighing approximately 57 pounds, this new field crimper combines the latest crimping technology with old-fashioned toughness and durability. Just dial in the appropriate crimp setting and hold the start button until the light comes on and the buzzer sounds, then release. • Ability to lock-in setting for multiple assemblies.
Hydraulics Crimpers GC®96 Crimper The GC®96 crimper is capable of crimping 2" six wire and up to 6" ID industrial hose. This crimper allows distributors to make reliable and professional looking assemblies providing more value to the end user. The large crimper head allows industrial hose assemblies to be made with a variety of terminations using crimpable ferrules and sleeves.
Hydraulics Merchandisers and Sales Aids Vertical Hydraulic Hose Cabinet This new vertical hydraulic hose cabinent from Gates offers many options to make getting organized easy. • Six narrow and two wide slots to stock a variety of hydraulic hoses. • Designed to support one hydraulic coupling cabinet on top for maximum efficiency. • Optional choice for use as cabinet base with maximum of one four-drawer cabinet.
Hydraulics Hose Cutters Gates Hose Cutter Model 2-24 Designed for two-wire braid hose through 1-1/2” ID. Provides safe operation for clean, easy cuts. • Cuts up to 1-1/2” I.D. two-wire braid reinforced hose. • Designed to operate on standard 20 amp service. • Reversible 8” scalloped-edge, high-speed steel blade with 5/8” bore can be sharpened. • Radius hose feed into blade for safety and reduced friction. • Inner blade guard for safe operation. • Power Source: 1-1/2 HP (2.6 HP Peak), 115V, 60 Hz.
Hydraulics Accessories Small Nylon Tubing Cutter + Replacement Blades Tubing cutter gives straight, clean, square cuts on J844 tubing. • Lightweight and compact size – 3/4” by 3”. • Designed to ensure user safety. • Blade guard offers more protection against accidental blade contact. • Handle has ribs for improved grip. MegaClean™ System Used to remove dirt with the help of pressurized launchers and compatible nozzles.
Hydraulics Accessories Nylon Protective Sleeve Gates Nylon Sleeves perform a dual role. They provide excellent abrasion resistance to protect individual hoses and they can be used to bundle several hose assemblies together for maximum protection. Downtime and maintenance costs are reduced. These Nylon Sleeves are unique because they form an extra protective layer against abrasive forces.
Hydraulics Couplings + Adapters Gates hydraulic hoses and couplings beat the competition, and meet or exceed the toughest SAE requirements. These products offer maximum flexibility and leak prevention on heavy-duty applications, regardless of pressure. By offering a full line of couplings and adpters, Gates can meet your every need. The listing below is not an exhaustive list of all Gates has to offer, for all of Gates couplers and adapters please see the 2012 Hydraulic Catalog.
Hydraulics Couplings + Adapters C14 Couplings Special tools available to make swage type installations easy. • Designed to perform with C14 Hose. • Sizes 3/16” through 7/8” O.D. • Stainless steel, brass or carbon steel. • 13 thread configurations. PCTS Thermoplastic Couplings Swage style couplings make factory quality assemblies. • Designed to perform with C7 and C8 thermoplastic hose. • Sizes 3/16” through 1” O.D. • 21 thread configurations.
Air Conditioning + Refrigeration Systems PolarSeal® Hose Designed for environmentally safe R134a* refrigerants in automotive air conditioning and industrial systems such as tractors, construction trucks, and mobile and stationary refrigeration units. Can be crimped with current AC die sets on MC4-20, PC707, 3000B and OmniCrimp® 21 crimpers, or with the new PolarSeal® Portable Crimper. Part No. 77715. • Minimizes permeation of both R134a and R12 refrigerants. • Cover is black synthetic EPDM rubber.
Windshield Washer + Vacuum Systems Windshield Washer, Vacuum and Radiator Overflow Tubing Ideal for windshield washers, vacuum-operated accessories and radiator over flow. • Vacuum and kink resistant construction. • Vacuum rated to 24" Hg (610mm). • Meets SAE J1037, J942b specifications. • 25 psi working pressure. • Temperature rating: -40° to +257°F (-40°C to 125°C) • Packaging: One 72" length per box. 50 ft. reel. One 250 ft. length per box. I.D. (In.) Nipple Size (In.
Windshield Washer + Vacuum Systems High Temperature DPFE Hose Solution Kit Specially formulated silicone rubber hoses designed as a solution for common DPFE failures. High temperature resistance assures long service life in harsh environments. Part No. 27079. • Extremely flexible and kink resistant. • Solves common failure issue on Ford/Lincoln/Mercury trucks and SUVs. • Includes two sections of hoses so both can be replaced at the same time.
Air + Defroster Systems Green Stripe® Ring Retained Turbocharger Hose Made for turbocharged Class 8 and heavy-duty diesel engines. Multi-hump design isolates vibration and absorbs rotational shock. Depending on application, hose is engineered with three or four rings to maintain design integrity. • Four layer silicone construction with aramid fiber reinforcement for maximum durability. • Meets or exceeds OEM specifications. • Temperature rating: -60°F to +500°F (-51°C to +260°C) Part No. I.D. (In.
Air + Defroster Systems Turbocharger Hose Specially compounded for use as a short, flexible connector between the air intake and the turbocharger. Can also be used for turbocharger air discharge. Approved for Marine Applications. • Silicone elastomer inner liner reinforced with woven fiberglass fabric and coated with orange silicone rubber. • Resists high temperatures and pressures. • Resists coolants, weathering and ozone. • Highly visible orange color helps distinguish this hose from engine coolant hose.
Air + Defroster Systems Emission Control Duct Hose Connects hot air from exhaust manifold shroud to air cleaner for efficient control of emissions. Helps eliminate carburetor icing and improves engine warmup. • Aluminum polyester construction for economy. • Fiberglass aluminum (black) for greater strength and durability. • Completely flexible and easily bent, yet retains shape after forming. • Resists heat, cold, oil and water. • Cuts with knife for easy installation. • Install with or without clamps.
Service Hose Multi-Use Hose For handling lower pressure air, water, agricultural spraying, oil or grease. Can also be used for air spray painting. • Nitrile tube and cover provide high oil resistance. • One braid polyester cord reinforcement. • Temperature rating: 0°F to +212°F (–18°C to +100°C) • Packaging: 50 ft. to carton; 300 ft. reels (maximum three pieces, shortest piece 50 ft.). Caution: Not recommended for use as small I.D. by-pass, coolant and heater hose.
Service Hose Safety Stripe® Air Hose Durable, premium hose for garage and service station air impact tools. • High strength reinforcement. • High flexibility is easy on wrists. • Perforated EPDM red cover that resists ozone and abrasion. • Bend restrictors for extended life. • Factory assembled male couplings with 300 lb. minimum coupling pull. • Temperature rating: –40°F to +200°F (–40°C to +93°C) • Packaging: 25 ft. and 50 ft. individually cartoned. Part No. I.D. (In.) O.D. (In.) Length (Ft.
Service Hose Charter® Multi-Use Air/Water Hose Ideal for air and water applications. Engineered for heat, abrasion and ozone resistance. • EPDM rubber tube and cover. • Two layers of spiral synthetic reinforcement. • Gates Power Crimp® specifications available* • Temperature rating: -40°F to +200°F. • Packaging: 50-ft. cartons, bulk reels. *Contact your local Gates sales associate for specification information. Caution: Do not use for oil, grease or fuel transfer. I.D. (in.) 1⁄4 5/16 3/8 1⁄2 5/8 Work.
Exhaust System Hose Exhaust Hose (Hardwall) Wire Reinforced Heavy-duty fabric-reinforced hose with a helical steel wire reinforcement to meet marine water and wet exhaust hose requirements. • Features blue layline for easy identification. • Resists heat and oil. • Meets SAE J2006 requirements. • Working pressure 100 psi for water application, 10 psi for exhaust application. • May be used for engine water circulation, discharge lines, heat exchangers and wet exhaust connections. • Packaging: 12.
Fleet Accessories Splash Guards Minimizes splashing of rain and settled water from wheels on medium and heavy-duty trucks. • Tough rubber and fabric-filled construction for maximum service life. • Special half-round reinforced ridge resists tearing and cracking. • Body is 1⁄4" thick and edge is 3⁄8" thick for extra strength. • Packaging: Order in pairs (unpackaged). Length (In.) Width (In.) Part No.
Merchandisers + Sales Aids Fuel Injector Hose Merchandiser Attractive, well constructed metal cabinet, powder-coated for long lasting durability. Part No. 91185 - Display only. Charge Item. • Contains three top selling sizes on individually mounted and replaceable reels. • Fits between the 9-reel (91158) and the heater hose merchandiser 91160. • Easy front door access to reels for refilling. • Base dimensions 143⁄8" x 183⁄4". • Constructed to be combined with the 9-reel and heater hose cabinets.
Merchandisers + Sales Aids Heater Hose Merchandiser Attractive, yet rugged metal cabinet organizes and keeps stock neat. Designed to hold dispensing cartons, making it easy to pull hose out for measuring. Create a “Hose Center” by adding the popular Gates Fuel Line/PCV/EEC and Vacuum Tubing Merchandiser to the top of this unit. Part No. 91160. • Holds one each 50 ft. cartons of 1⁄2”, 5⁄8” and 3⁄4” heater hose.
Merchandisers + Sales Aids Sizing Chart Decal Stick this handy pressure-sensitive size and part number chart on heat gun handle, tool kit or any convenient location. Part No. 91221. • No charge for this item. Conversion Chart This tool was specifically designed to measure Micro-V AT® belts. Belts other than Micro-V’s® can be measured by following instructions printed on this card. Form No. 428-1800. • Comes attached to each Micro-V AT® belt length finder. • Card is laminated for long service life.
Merchandisers + Sales Aids Hose Clamp Merchandiser Handy and durable plastic storage rack, comes complete with seven different sizes of hose clamps. Keep your popular sizes of hose clamps neatly organized with this merchandiser. Part No. 91139. Merchandiser contains the following clamps: Part No. Size No. Qty. 32001 32007 32010 32012 32020 32028 32036 1 7 10 12 20 28 36 20 10 10 20 10 20 10 Note: Rack is available without clamps. Order Part No. 91145.
Merchandisers + Sales Aids Heavy-Duty PowerGrip® SB Clamp Removal Tool Offers easiest method for removing Gates PowerGrip® SB clamps. Part No. 91215 Tool. Charge Item. • Quickly removes clamps without damaging hose. Interactive Timing Component System Display Gates Interactive Timing Component System Display engages and educates customers, helping service centers increase sales of complete timing system repairs. Timing System Kit Includes: • Interactive Timing Component System Display.
Professional-Grade Tools Power Steering + Alternator Pulley Kit Designed to remove and install press-on-type belt driven accessory pulleys found on most vehicles. Part No. 91014. • Kit includes components necessary to remove and install pulleys on pumps with common 3/8-16 threaded shaft. • Includes unique interchangeable components to remove and install pulleys on GM Quad 4, 3.1L, and Ford 4.6L engines. • Designed to be used with either hand tools or air impact gun.
Professional-Grade Tools Belt Installation Tool Time-saving tool affords control and reach when installing serpentine belts. Also helps install V-belts and timing belts located in difficult-to-reach areas. Part No. 91209. Charge Item. • Two pin design affords convenient belt push/pull capability. • Tool’s handle lends easy twisting control of belt in hard-to-reach places. Bend-N-Fit Tube Bender Simply and easily duplicates bent tubes.
Professional-Grade Tools DriveAlign® Laser Alignment Device Exclusive, patented tool is compatible with all automotive serpentine belt drives. Quickly identifies two most common types of pulley misalignment – parallel offset and angular – that reduce belt and pulley service life and produce unwanted noise. Simply position tool within grooves of pulley and aim laser beam at opposite pulley. Part No. 91006.
Professional-Grade Tools PolarSeal® II Pliers PolarSeal® II Pliers are used to crimp clamps on PolarSeal® II couplings. Any one of three pliers will get the job done. Each tool is designed with slightly different features. Ratcheting Plier – Part No. 77953 • The ratcheting plier features a no-release function. Once a crimp is started the plier does not release until the crimp is complete. This guarantees a proper seal, with no guess work in the crimp. Straight Jaw Plier – Part No.
Professional-Grade Tools SureLokTM Quick-Release Pliers SureLok™ couplings (Push-to-Connect) are the easiest and quickest coupling to install, but can be difficult to disconnect. Placement near obstructions, as well as age and road debris, affect the ability to disconnect the SureLok™ coupling. Tight spaces can also make removing a coupling almost impossible. SureLok™ pliers allow for the removal of a Push-to-Connect coupling from the tubing in seconds with just one hand.
Professional-Grade Tools Serpentine Ratcheting Wrench Set Provides fast way of releasing tension on serpentine belt drives. Reversible, 21-tooth ratcheting heads on each end allow for better tool positioning and more swing than standard serpentine belt wrenches. • Wrenches are 21-1/2" long, 6" longer than competitive designs for increased leverage. • Includes eight sizes for maximum application coverage: 13mm, 14mm, 15mm, 16mm, 17mm, 3/8", 1/2" and 3/4.
Free Running or Interference Engine? You and Your Customers Need to Know. Automobile engines can be classified as either Free-Running or Interference, depending on what occurs if piston/valve synchronization is lost. As illustrated below, in the free-running engine with the crankshaft still moving, there is enough clearance between the valve and piston, even if the cam stops with a valve fully open. However, interference engines usually sustain damage if synchronization is lost.
POWERING PROGRESS TM 431-2010
