User Guide

33
lb•in (3.6-5.9 Nm).
To make the low gear adjustment on the rear derailleur, first turn the low gear adjusting
screw (usually marked “L”) far enough counter-clockwise so that it will not restrict the
movement of the derailleur. While pedaling the bicycle with your hand, carefully shift the
chain onto the smallest front chainring and the largest rear cog. Do not over-shift the
rear derailleur, or the chain may wedge between the large cog and the spokes. Position
the rear derailleur pulleys in line with the largest cog. Turn the low gear adjusting screw
clockwise until it meets resistance. If you have turned it too far, the derailleur will move
toward the outside of the bicycle. Go through the various gear combinations. Make sure
the chain does not fall off when you shift.
To align the indexing system of your rear derailleur, shift the chain onto the largest
front chainring, and the smallest rear cog. Rotate the shifter to shift the chain onto the
next smallest rear cog. If the chain makes excessive noise or does not shift, rotate the
rear derailleur barrel adjuster counter-clockwise (increasing cable tension) to align the
derailleur pulleys with this second cog. Do this in small increments, until the system shifts
smoothly and quietly. If making this adjustment makes the chain shift to the third smallest
cog, derailleur cable tension is too great. Rotate the barrel adjuster clockwise until the
derailleur pulleys and the second smallest cog is aligned. Go through the various gear
combinations to ensure that the chain smoothly lines up with all the rear cogs.
If the cable of either derailleur fails the previous Inspection, do not ride the bicycle until
the cable has been replaced. Inspect the housings. If they are damaged or rusty, replace
them as well. If you replace any housings, make sure that the pieces are cut to proper
length and of the correct type of housing (use the old pieces as guides) and that the
housing ends are free of burrs; the cable should pass freely through these ends.
To install a new derailleur cable in a Twist shifter, shift the chain to the smallest rear
cog and smallest front chainring. Loosen the derailleur cable clamp bolt on the derailleur
and note the path the cable follows.
Remove the cable through the shifter. Open the small cable window on the shifter
(denoted by a small ‘door’) to expose the leaded end of the cable.
Install the new cable by threading the cable through the shifter. Apply Wrench Force
®
synthetic grease or similar lubricant to the new cable and feed it through all of the cable
guides, housings and the cable clamp following the path of the old cable. Reattach and
adjust the derailleur cable as explained in Adjustment. After you have done this, cut the
cable so that there is no more than 2 inches (51 mm) of cable length exposed beyond the
cable clamp bolt. To prevent fraying of the cable end, crimp on a metal cap or apply some
solder to the end of the cable.
THREE
Inspection,
Adjustment
&
Lubrication