TR-1 Gold Throttle Actuator Installation Instructions Honda 8 HP 1987-2000 PN 906-1160-00
Parts: Kit Number: 120-0052-01 8 7 1 6 4 5 3 2 ITEM 1 2 3 4 5 6 7 8 PART NUMBER 130-0029-01 301-0003-00 370-0059-00 310-0004-04 380-0015-00 310-0040-23 310-0004-10 310-0073-06 DESCRIPTION Throttle Actuator Assembly Rod, Stainless Steel Bracket, Throttle, 8hp Honda Screw, Machine, 4040, PPH, SS Spacer, 3/16” Tall x .125 ID Washer, Nylon #4 .
Step One: Remove Throttle Rod Loosen the stop screw. Using the tiller grip, rotate the throttle arm until the throttle rod is free from the holder on the throttle arm. Lift the throttle rod and remove it from the throttle lever. Step Two: Install the throttle bracket Slide the throttle bracket under the throttle lever. Secure the throttle bracket to the throttle lever using the 4-40 x 9/16 phillips head screw and the 1/4 inch diameter spacer and the washer.
Step Three: Install the throttle loop link Hook the loop end of the throttle loop link around the spacer on the throttle bracket. Using the tiller grip, rotate the throttle arm and place the other end of the throttle loop link into the holder on the throttle arm. With the tiller handle set to idle or full slow position, adjust the throttle loop link so that there is approximately 1 mm clearance between the inside edge of the loop and the spacer on the throttle bracket.
Remove one of the bolts holding down the recoil starter. Place the lock washer on the bolt and restart it in the mounting hole. Place the flange of the actuator assembly under the lock washer and tighten the bolt. The motor lead screw should point just outside the outer edge of the square block on the end of the throttle bracket. With the motor lead screw fully extended rotate the throttle bracket with your finger to verify that it clears the motor lead screw.
Testing the Actuator Functions: Please refer to the startup section of your owner’s manual before operating your handheld and running the throttle actuator. 1. With the outboard in the water, or with a proper coolant flush device connected, start the outboard and let it warm up to operating conditions. Be prepared to kill the outboard ignition if the idle speed is too high when the engine starts. 2.
