Owner manual

ManualsBrandsGarland ManualsStovesMO QU 28000 FL INDUCTION MODULE-LINE COOKTOPS DUAL/QUAD

INSTALLATION AND

OPERATION MANUAL

GARLAND INDUCTION

MODULE-LINE COOKTOPS

DUAL/QUAD

with RTCSmp TECHNOLOGY

Real-time Temperature Control System

multi-point sensing

Models:

MO DU 7000

MO DU 7000 FL

MO DU 10000

MO DU 14000 FL

MO QU 14000

MO QU 20000

MO QU 21000

MO QU 24000

MO QU 28000 FL

PLEASE READ ALL SECTIONS OF THIS MANUAL AND

RETAIN FOR FUTURE REFERENCE.

THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL

COOKING EQUIPMENT AND MUST BE INSTALLED BY

PROFESSIONAL PERSONNEL AS SPECIFIED

INSTALLATION AND ELECTRICAL CONNECTION MUST

COMPLY WITH CURRENT CODES:

IN CANADA – THE CANADIAN ELECTRICAL CODE PART

1 AND / OR LOCAL CODES.

IN USA – THE NATIONAL ELECTRICAL CODE ANSI /

NFPA – CURRENT EDITION.

WARNING

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION,

SERVICE OR MAINTENANCE CAN CAUSE PROPERTY

DAMAGE, INJURY, OR DEATH. READ THE INSTALLATION,

OPERATING AND MAINTENANCE INSTRUCTIONS

THOROUGHLY BEFORE INSTALLING OR SERVICING THIS

EQUIPMENT

CE models comply with the latest European

Norms:

EN 60335-1, EN 60335-2-36, EN 62233 (EMC/EMV)

North American models: ETL recognized* in

compliance with UL 197, CSA C22.2 No.109, NSF-4

Complies with FCC part 18, ICES-001

*Recognized components system, refer to section 4.1.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER

FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY

OF THIS OR ANY OTHER APPLIANC

Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using only

genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly

installed, adjusted, operated or not maintained in accordance with national and local codes and/or installation instructions

provided with the product or any product that has its serial number defaced, obliterated or removed, and/or which has been

modified or repaired using unauthorized parts or by unauthorized service agents. For a list of authorized service agents and/or

genuine replacement parts, please visit our website at www.garland-group.com for USA and Canada. For international

customers, please visit www.manitowocfoodservice.com. The information contained herein, including design and part

specifications, may be superseded and is subject to change without notice.

Visit our Video Gallery at

www.Garland-Group.com

Summary of content (48 pages)

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INSTALLATION AND OPERATION MANUAL Models: GARLAND INDUCTION MODULE-LINE COOKTOPS DUAL/QUAD MO DU 7000 MO DU 7000 FL MO DU 10000 MO DU 14000 FL MO QU 14000 MO QU 20000 MO QU 21000 MO QU 24000 MO QU 28000 FL with RTCSmp TECHNOLOGY Real-time Temperature Control System multi-point sensing PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.
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Installation and Operation Manual RTCSmp Built-In Module-Line Dual/Quad Cooktops WARRANTY Our warranty statements for induction products are available on-line. Please visit our website at www.garland-group.com/minisite/service to download the latest revision. UNPACKING and PACKING SLIP The packing slip attached to the shipment contains detailed information on all components. Please retain this packing slip for future reference.
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Table of Contents 1 2 3 4 RTCSmp Built-In Module-Line Dual/Quad Cooktops Safety Requirements ................................................................................................................................................. 5 1.1 Important Electrical & Installation Requirements ......................................................................................................................... 5 1.2 Risk Involved By Disregarding Safety Information ....................................
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Table of Contents 10 4 RTCSmp Built-In Module-Line Dual/Quad Cooktops Troubleshooting ...................................................................................................................................................... 44 10.1 Common causes for induction unit failure ................................................................................................................................... 44 10.2 Problems and Possible Causes .....................................................
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Safety Requirements 1 RTCSmp Built-In Module-Line Dual/Quad Cooktops Safety Requirements WARNING This product contains chemicals known to the State of California to cause cancer. Installation and servicing of this product could expose you to airborne particles of glass wool / ceramic fibers. Inhalation of airborne particles of glass wool / ceramic fibers is known to the State of California to cause cancer.
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Safety Requirements 1.4 RTCSmp Built-In Module-Line Dual/Quad Cooktops  If the glass-top is cracked or broken, switch off the induction unit immediately and if possible and safe, disconnect it from the power supply. Do not touch any parts inside the induction unit.  Persons with cardiac pacemakers should consult their doctors whether they are safe near an induction unit.  Ensure no liquid can enter into the induction unit. Do not let water or food overflow the cooking area.
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Safety Requirements 1.6 RTCSmp Built-In Module-Line Dual/Quad Cooktops Pan Detection When a temperature is chosen, the induction unit only transmits energy when a pan is placed in the heating zone. If you remove the pan from the heating zone, power transfer to the pan stops immediately. If the pan is put back in the heating zone, power is transferred to the pan again. After switching off the unit, there is no heat retained inside the unit.
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Components and Features RTCSmp Built-In Module-Line Dual/Quad Cooktops 2 Components and Features 2.1 Application The unique RTCSmp Module-Line Cooktops are specially engineered for building the most flexible kitchen operation. The Module-Line Family offers a wide selection of cooking surfaces: single, dual, quad cooktops with round, full or a combination of round and full induction coils. In addition, griddle, braising pan, and wok cooking options are also available.
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Components and Features RTCSmp Built-In Module-Line Dual/Quad Cooktops Coil Carrier Sheet: Multiple options available: round or full coil in single, dual, quad, or combination of round/full coil configurations. | Compact and low profile design. Full Coil (FL): Rectangular in shape. Several large or small pans can be placed on one surface at the same time. Round Coil: One pan is used for each heat-zone. Round coils have higher power density and energy efficiency.
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Dimensions and Technical Specifications RTCSmp Built-In Module-Line Dual/Quad Cooktops 3 Dimensions and Technical Specifications 3.1 Rating Plate The rating plate specifies important information such as model number, serial number, and electrical specifications. The rating plate is affixed to the side of the induction generator, next to the mains connection. 3.
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Dimensions and Technical Specifications 3.5 RTCSmp Built-In Module-Line Dual/Quad Cooktops Electrical Specifications Model - DUAL MO DU 7000 360 FL # Circuits Conductor Size 7000W(2x3500 W)/ 22A 1 AWG 10 7000W(2x3500 W)/ 11A 1 1.5mm2 2 Voltage Power 208 V AC/ 3Ph/ 60Hz 400 V AC/ 3Ph/ 50Hz 440 V AC/ 3Ph/ 50Hz 7000W(2x3500 W)/ 10A 1 1.5mm MO DU 7000 360 MO DU 7000 650 MO DU 7000 720 208 V AC/ 3Ph/ 60Hz 7000W(2x3500 W)/ 22A 1 AWG 10 400 V AC/ 3Ph/ 50Hz 7000W(2x3500 W)/ 11A 1 1.
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Dimensions and Technical Specifications 3.6 RTCSmp Built-In Module-Line Dual/Quad Cooktops Operating Conditions Max. Tolerance of Nominal Supply Voltage +6 /-10 % Network Impedance (Zmax.) 0.25Ω Supply frequency 50/60 Hz 10A for the 7kW generator (4 x 1.5mm2) 15A for the 10kW generator (4 x 2.5mm2) Amperage Nominal Value — 400V, 3Ph 2 x 10A for the 14kW generator (2 x (4 x 1.
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Installation RTCSmp Built-In Module-Line Dual/Quad Cooktops 4 Installation 4.1 Important Safety & Electrical Requirements  This appliance component requires additional features and components to comply with appliance and electrical standards. It is the responsibility of the customer and installer to interpret and comply with all applicable safety and electrical standards.
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Installation RTCSmp Built-In Module-Line Dual/Quad Cooktops Figure A Figure B I I G J G J K N E K H M L H M L N E F O D F O D C F C Figure (A) All components are installed inside one single compartment and the wires are exposed. Figure (B) The interior space of the cabinet is divided. The coil carrier sheet, the control unit and their wiring are protected inside the upper compartment; the generator and its wiring are protected inside the lower compartment.
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Installation 4.2.2 RTCSmp Built-In Module-Line Dual/Quad Cooktops Installation Clearance c b Air Exhaust/ Intake Clearance (minimum) Induction Generator 127mm / 5” 40mm / 1.57” 10mm / 0.39” (sides, top, and bottom) Control Unit 70mm / 2.75” -- 38mm / 1.5” (for service interface) b b c c a c a c Coil Carrier Sheet 127mm / 5” -- 100mm / 3.94” (below coil carrier sheet) Operation Unit 12.7mm / 0.5“ -- -- a a 4.
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Installation 4.3.1 4.3.2 4.3.3 RTCSmp Built-In Module-Line Dual/Quad Cooktops Location  It is possible to install the induction unit near heat-producing or steam-producing equipment such as an oven or a fryer. However, use an external fan to pull hot air, greasy fume, and moisture away from the induction unit.  If the generator is installed directly under the induction coil or in the same chamber of as the coil, ensure the ventilation system will keep the ambient temperature below 104F (40C).
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Installation RTCSmp Built-In Module-Line Dual/Quad Cooktops Models: MO DU 14000/ 20000 MO QU 21000/ 24000/ 28000 coil connection field 1 23.62” (600 mm) mains connection field 1 min 5” (127mm) cable bend clearance 5.16” (131 mm) CAN/BUS 1.57” (40 mm) 0.91” (23 mm) 1.57” (40 mm) mains connection field 2 6.02” (153 mm) 6.81” (173 mm) coil connection field 2 air supply min 1.57” (40 mm) air exhaust clearance 23.62” (600 mm) 2.09” (53 mm) 3.98” (101 mm) 6.22” (158 mm) 3.98” (101 mm) 14.
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Installation 4.4.3 RTCSmp Built-In Module-Line Dual/Quad Cooktops Mounting Methods  Control Unit: o Installation brackets are provided to mount the control unit. See “Mounting Version” in section 4.4.4 Dimensions– Control Unit. o Mount the control unit directly onto the cabinet compartment wall/shelf, or o Stud-mount the control unit onto the back of the cabinet front panel. Use the dimensions provided in section 4.4.
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Installation 4.4.5 RTCSmp Built-In Module-Line Dual/Quad Cooktops Dimensions Guide (Holes/Studs) Dimensions in mm [inch] backside stove cover 30 [1.18] opening LED field 1/2 opening LED field 1/2 welding bolts M4 / M5 control unit with or without EMI X holes for rotary knob fixation field 1/2 X 30 [1.18] 101 [3.98] Y A holes for rotary knob fixation field 1/2 Y min. 125 [4.92] without EMI min. 57 [2.24] with EMI 226 [8.96] min. 27 [1.06] A ] ] [0. .2 1.2 5[ 10 1.2 5[ 14 [0.
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Installation RTCSmp Built-In Module-Line Dual/Quad Cooktops 4.5 Coil Carrier Sheet, Ceran Glass and Mounting Frame 4.5.1 Location & Ventilation Requirements for Coil Carrier Sheet Installation    A Coil Carrier Sheet houses the induction coil and sensor assemblies, which are installed directly under the glass-top. Distance from the control unit to the coil carrier sheet: MAX. 31.50” / 800mm. Clearance below the coil carrier sheet: MIN. 3.94” / 10 cm.
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Installation 4.5.4 RTCSmp Built-In Module-Line Dual/Quad Cooktops Mounting Frames Mounting Frame for countertop thickness of 1.5mm to 3mm / 16- to 10-gauge (Typ.): Specific mounting frame is provided with your unit for a typical installation. Refer to sections 4.5.4.1 to 4.5.4.5 for frame and countertop cut-out dimensions. See section 4.5.5 for installation instructions.
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Installation RTCSmp Built-In Module-Line Dual/Quad Cooktops 4.5.4.1 Dimensions – Mounting Frame [for glasstop size 360x360mm] 4.5.4.
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Installation RTCSmp Built-In Module-Line Dual/Quad Cooktops 4.5.4.3 Dimensions – Mounting Frame [for glasstop size 650x650mm] 4.5.4.
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Installation 4.5.4.
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Installation 4.5.5 RTCSmp Built-In Module-Line Dual/Quad Cooktops Installation Steps IMPORTANT  COUNTERTOP CUT-OUT DIMENSIONS, see section 4.5.4 Mounting Frames.  When installing two coil carrier sheets on the same frame, you must install a non-magnetic steel partition plate in between them. This will isolate the magnetic fields and prevent the fields from interfering each other.
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RTCSmp Built-In Module-Line Dual/Quad Cooktops min 1.5 [0.06] Installation F D C E C. NOTE: BEFORE applying any silicone adhesive, CLEAN glass, silicone gaskets, frame, and tops with isopropyl alcohol or equivalent. Apply a line of silicone adhesive PACTAN onto the bracket before placing the silicone gaskets/stripes (provided). After placing the silicone stripe onto the bracket, apply silicone adhesive on top of the silicone stripe. PACTAN is not provided (part number = 70000015). D.
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Installation RTCSmp Built-In Module-Line Dual/Quad Cooktops H. Guided by the retaining rails, carefully insert the back end of the coil carrier sheet into the frame. The coil and sensor connectors should be facing the front. The retaining rails provide additional support to the coil carrier sheet. I. While holding the coil carrier sheet together with the retaining rails, swing the rails back into the original position and tighten the screws. J.
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Installation 4.5.6 RTCSmp Built-In Module-Line Dual/Quad Cooktops Custom-Built Mounting Frame Mounting Frame for countertop thickness of 1.5mm to 3mm / 16- to 10-gauge (Typ.): See section 4.5.4. Mounting Frame for countertop thickness of 20-30mm/ 1”: For an application with countertop thickness about 1” or 20 – 30 mm, a custom-built mounting frame is required to flush-mount the glasstop and install the coil carrier sheet properly.
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Installation RTCSmp Built-In Module-Line Dual/Quad Cooktops Custom-Built Mounting Frame Example C F Support/Leveling plates for securing/ leveling the glass and the coil carrier sheet(s). B Retaining rails hook and hinge at the back. (see (G)) A NON-MAGNETIC steel partition plate between two coil carrier sheets for quad models. * D Cross-bar for attaching the retaining rails and partition plate. * Welded structure recommended. * H E I Tabs, attached to cross bar, to hold the retaining rails.
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Installation RTCSmp Built-In Module-Line Dual/Quad Cooktops 4.6 Models, Components and Cable Connections 4.6.1 CHART 1 – Module-Line Round Coil Dual Models ROUND COILS, DUAL MODELS GLASS MOUNTING FRAME GENERATOR COIL CARRIER SHEET (coils + sensors) CONTROL UNIT OPERATION UNIT MODU 7000 360 (2x) 360 x 360 x 6 mm (2x) Frame for 360 x 360mm glass (1x) IN/MO7000 (2x) 344 x 355 mm Round Coil, Each 3.
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Installation 4.6.2 RTCSmp Built-In Module-Line Dual/Quad Cooktops CHART 2 – Module-Line Round Coil Quad Models ROUND COIL, QUAD MODELS GLASS MOUNTING FRAME GENERATOR COIL CARRIER SHEET (coils + sensors) CONTROL UNIT OPERATION UNIT MOQU 14000 650 (1x) 650 x 650 x 6 mm (1x) Frame for 650 x 650mm glass (2x) IN/MO7000 (2x) 319 x 624 mm Round Coil Each 3.5 kW (2x) IN/MO 7000/10000 (4x) MOQU 14000 720 (1x) 720 x 720 x 6 mm (1x) Frame for 720 x 720mm glass (2x) IN/MO7000 (2x) 354.
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Installation 4.6.3 RTCSmp Built-In Module-Line Dual/Quad Cooktops CHART 3 – Module-Line Full Coil Dual Models FULL COIL, DUAL MODELS GLASS MOUNTING FRAME GENERATOR COIL CARRIER SHEET (coils + sensors) CONTROL UNIT OPERATION UNIT CABLE KIT (1x) IN/MO7000FL360 Cable Kit, 2.5-meter MODU 7000 360FL (1x) 360 x 360 x 6 mm (1x) Frame for 360 x 360mm glass (1x) 344 x 355 mm 2 Rectangular Coils Each 3.
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Installation 4.6.4 RTCSmp Built-In Module-Line Dual/Quad Cooktops CHART 4 – Module-Line Full Coil Quad Models FULL COIL, QUAD MODELS GLASS MOUNTING FRAME GENERATOR COIL CARRIER SHEET (coils + sensors) CONTROL UNIT OPERATION UNIT CABLE KIT (2x) IN/MO14000 Cable Kit, 2.5-meter MOQU 28000 650FL (1x) 650 x 650 x 6 mm (1x) Frame for 650x 650mm glass (2x) IN/MO14000FL (2x) 319 x 624 mm 4 Rectangular Coils Each 3.
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Installation 4.6.5 RTCSmp Built-In Module-Line Dual/Quad Cooktops CHART 5 – Module-Line Full and Round Coil Quad Models FULL & ROUND COILS COMBINED, QUAD MODELS GLASS MOUNTING FRAME GENERATOR COIL CARRIER SHEET (coils + sensors) CONTROL UNIT OPERATION UNIT (1x) IN/MO14000 Cable Kit, for Full Coils Connections, 2.5-Meter Kit MOQU 21000 720 (1x) 720 x 720 x 6 mm (1x) Frame for 720 x 720mm glass (1x) IN/MO14000FL (1x) IN/MO10000 (1x) 354.5 x 689 mm 4 Rectangular Coils Each 3.
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Installation 4.7 RTCSmp Built-In Module-Line Dual/Quad Cooktops Electrical Installation All electrical connections must be installed by a qualified electrician. IMPORTANT  This appliance component requires additional features and components to comply with appliance and electrical standards. It is the responsibility of the customer and installer to interpret and comply with all applicable safety and electrical standards. Refer to details in section 4.1 Important Safety and Electrical Requirements.
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Installation RTCSmp Built-In Module-Line Dual/Quad Cooktops To setup the unit for operation: 1. Ensure the control knobs are at the OFF-Position. ON-Position Any position where “0” is not pointing to the LED light. The light is on. OFF-Position “0” points to the LED light. The light is off. 2. Remove all objects from the glass-tops. 3. Review the components and cable connections charts in section 4.6 Models, Components and Cable Connections. IMPORTANT: 4. 5.
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Function Test 5 RTCSmp Built-In Module-Line Dual/Quad Cooktops Function Test IMPORTANT CAUTION  When the unit is in use, the cookware will warm up the glass-top. To avoid burn injuries, do not touch the glass-top. Remove all objects from the glass-top and verify that the glass-top is not cracked or broken. CAUTION Do not continue if the glass-top is cracked or broken. Immediately switch off the unit and if possible and safe, disconnect it from the power outlet.
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Operating Instructions 6 RTCSmp Built-In Module-Line Dual/Quad Cooktops Operating Instructions IMPORTANT  Induction units are more powerful, heat up pans quicker, and cook food faster than conventional cooking equipment. Your induction unit will require different use and care than other conventional equipment. Do not operate the induction equipment without reading this manual and follow all safety requirements. Refer to chapter 1 Safety Requirements.
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Operating Instructions RTCSmp Built-In Module-Line Dual/Quad Cooktops Boil Test To verify the performance of a pan for induction cooking: Add one liter of cold water into the pan and bring it to boil. The time needed to boil one liter of water should be:  Coil with 3500W, approximately 140 seconds  Coil with 5000W, approximately 85 seconds If the time to boil exceeds the above guideline, then the pan material is not suitable for achieving optimal efficiency.
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Operating Instructions RTCSmp Built-In Module-Line Dual/Quad Cooktops CORRECT. One pan for each ROUND coil. Each pan is placed in the center of the cook-zone. CORRECT. One large pan is placed in the center of a cook-zone for RECTANGULAR coils. CORRECT. Multiple pans are placed within one cook-zone for RECTANGULAR coils. IMPORTANT: When multiple pans are used on rectangular coils, do not let the pans touch each other as the pans might fuse if there is excessive heat. 6.
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Operating Instructions 6.4 RTCSmp Built-In Module-Line Dual/Quad Cooktops No Pan No Heat When a temperature is chosen, the induction unit only transmits energy when a pan is placed in the heating zone. If you remove the pan from the heating zone, power transfer to the pan stops immediately. If the pan is put back in the heating zone, power is transferred to the pan again.
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Cleaning 7 RTCSmp Built-In Module-Line Dual/Quad Cooktops Cleaning The cleaning of the Ceran glass is identical to cleaning other similar glass surfaces. You may use any regular glass cleaning products available from a hardware store. CAUTION Ensure NO LIQUID CAN ENTER into the induction unit. Do not let water or food overflow the cooking area. Do not use hoses to clean or power wash the induction unit or its vicinity.
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Important Rules 8 RTCSmp Built-In Module-Line Dual/Quad Cooktops Maintenance CAUTION Maintenance and servicing work other than cleaning as described in this manual must be done by an authorized service personnel. Do not open the induction unit – dangerous electric voltage inside! The induction unit may only be opened by an authorized service personnel. A good maintenance of the induction unit requires regular cleaning, care and servicing.
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Troubleshooting RTCSmp Built-In Module-Line Dual/Quad Cooktops 10 Troubleshooting Do not open the induction unit – dangerous electric voltage inside! The induction unit may only be opened by an authorized service personnel. CAUTION STOP and DO NOT USE the induction unit if any part of the unit is cracked or broken. Turn off the induction unit immediately and if possible and safe, disconnect the unit from the power supply. Do not touch any parts inside the unit. 10.
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Troubleshooting RTCSmp Built-In Module-Line Dual/Quad Cooktops 10.2 Problems and Possible Causes Problem Possible Causes Action To Take By Operator Pan does not heat, green LED lamp is OFF (dark) No power supply. Check the electrical supply, e.g. power cable plugged into the wall socket. Check primary fuses. Turn control knob to an ON-position. Control knob is in OFF-position. Defective induction unit.
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Troubleshooting RTCSmp Built-In Module-Line Dual/Quad Cooktops NOTE: The fan starts when the ambient temperature in the control area exceeds 131ºF/55ºC. At heat temperatures higher than 158ºF/70ºC, the controller automatically reduces the power to keep the unit in normal operating conditions. The cooker operates audibly irregular. 10.3 Troubleshooting with Error Codes (for Service Technicians) The indicator lamp flashes to signal a specific problem area.
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Installation and Operation Manual RTCSmp Built-In Module-Line Dual/Quad Cooktops CORRECT DISPOSAL OF THIS PRODUCT This marking shown on the product indicates that the product should not be disposed as household waste or regular commercial waste. Instead it shall be handed over to the applicable collection point for the recycling of electrical and electronic equipment.
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Installation & Operation Manual GARLAND INDUCTION MODULE-LINE DUAL/QUAD COOKTOPS with RTCSmp TECHNOLOGIES Garland Commercial Ranges Ltd. 1177 Kamato Road, Mississauga, Ontario, CANADA L4W 1X4 T. 1-905-624-0260 F. 1-905-624-5669 www.garland-group.