Manual

ManualsBrandsGarland ManualsStovesHO IN 1800 INDUCTION TEMPERATURE CONTROLLED BUILT-IN HOLD-LINE

Models:

HO IN 450/ 900/ 350/ 1800

INSTALLATION AND

OPERATION MANUAL

GARLAND INDUCTION

TEMPERATURE CONTROLLED

BUILT-IN HOLD-LINE

with RTCSmp TECHNOLOGY

Real-time Temperature Control System

multi-point sensing

PLEASE READ ALL SECTIONS OF THIS MANUAL

AND RETAIN FOR FUTURE REFERENCE.

THIS PRODUCT HAS BEEN CERTIFIED AS

COMMERCIAL COOKING EQUIPMENT AND MUST

BE INSTALLED BY PROFESSIONAL PERSONNEL AS

SPECIFIED

INSTALLATION AND ELECTRICAL CONNECTION

MUST COMPLY WITH CURRENT CODES:

IN CANADA – THE CANADIAN ELECTRICAL CODE

PART 1 AND / OR LOCAL CODES.

IN USA – THE NATIONAL ELECTRICAL CODE ANSI /

NFPA – CURRENT EDITION.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER

FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY

OF THIS OR ANY OTHER APPLIANCE

CE models comply with the latest European Norms:

EN 60335-1, EN 60335-2-36, EN 62233 (EMC/EMV)

North American models: ETL listed in compliance

with UL 197, CSA C22.2 No.109, NSF-4

Complies with FCC part 18, ICES-001

WARNING

IMPROPER INSTALLATION, ADJUSTMENT,

ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE

PROPERTY DAMAGE, INJURY, OR DEATH. READ THE

INSTALLATION, OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY BEFORE INSTALLING

OR SERVICING THIS EQUIPMENT

Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using only

genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly

installed, adjusted, operated or not maintained in accordance with national and local codes and/or installation instructions

provided with the product or any product that has its serial number defaced, obliterated or removed, and/or which has been

modified or repaired using unauthorized parts or by unauthorized service agents. For a list of authorized service agents

and/or genuine replacement parts, please visit our website at www.garland-group.com for USA and Canada. For

international customers, please visit www.manitowocfoodservice.com. The information contained herein, including design

and part specifications, may be superseded and is subject to change without notice.

Visit our Video Gallery at

www.Garland-Group.com

Summary of content (32 pages)

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INSTALLATION AND OPERATION MANUAL GARLAND INDUCTION TEMPERATURE CONTROLLED BUILT-IN HOLD-LINE Models: HO IN 450/ 900/ 350/ 1800 with RTCSmp TECHNOLOGY Real-time Temperature Control System multi-point sensing PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE. CE models comply with the latest European Norms: EN 60335-1, EN 60335-2-36, EN 62233 (EMC/EMV) North American models: ETL listed in compliance with UL 197, CSA C22.2 No.
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Installation and Operation Manual RTCSmp Built-In Temperature Controlled Hold-Line WARRANTY Our warranty statements for induction products are available on-line. Please visit our website at www.garland-group.com/minisite/service to download the latest revision. If you might have any questions, please contact Garland. UNPACKING and PACKING SLIP The packing slip attached to the shipment contains detailed information of all components. Please retain this packing slip for future reference.
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Table of Contents RTCSmp Built-In Temperature Controlled Hold-Line WARRANTY ....................................................................................................................................................... 2 UNPACKING and PACKING SLIP ...................................................................................................................... 2 USING THIS MANUAL ..................................................................................................................
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Safety Requirements 1 RTCSmp Built-In Temperature Controlled Hold-Line Safety Requirements WARNING This product contains chemicals known to the State of California to cause cancer. Installation and servicing of this product could expose you to airborne particles of glass wool / ceramic fibers. Inhalation of airborne particles of glass wool / ceramic fibers is known to the State of California to cause cancer.
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Safety Requirements 1.3 RTCSmp Built-In Temperature Controlled Hold-Line o Metallic objects are heated up very quickly when placed on the induction unit when the unit is in use. Do not place any objects such as closed cans, aluminum foil, cutlery, jewelry, or watches on the induction unit. o Do not place credit cards, phone cards, tapes, or any objects sensitive to magnetism on the cooking surface. o Do not place plastic vessels and aluminum objects such as aluminum foil on the glass-top.
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Components and Features RTCSmp Built-In Temperature Controlled Hold-Line 2 Components and Features 2.1 Application The RTCSmp Install Hold-Line units are specially designed as built-in equipment for closed counters. These units are ideal for buffets, events and banqueting, providing constant and precise temperature to ensure top quality food presentations and appeal. The RTCSmp Install Hold-Line model offers four configuration options; a single generator can power up to four hotplates.
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Dimensions and Technical Specifications RTCSmp Built-In Temperature Controlled Hold-Line 3 Dimensions and Technical Specifications 3.1 Rating Plate The rating plate specifies important information such as model number, serial number, and electrical specifications. The rating plate is affixed to the bottom of the generator, by the connectors at the front. 3.2 Nomenclature and Models Series Built-In HO = Hold Line 3.
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Installation 4 RTCSmp Built-In Temperature Controlled Hold-Line Installation IMPORTANT 4.1 4.2  Kitchen designers and installation contractors are responsible for designing and installing correctly the appropriate support structures and ventilation system for the cooking equipment.
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Installation 4.3 RTCSmp Built-In Temperature Controlled Hold-Line  Ensure the induction unit always gets cool air intake. If necessary, draw in fresh air supply through an air duct (not provided).  When installing the built-in unit, ensure the intake air and exhaust air are conducted separately. The intake air and exhaust air must not mix. To avoid build-up of hot exhaust air inside the cabinet, draw the exhaust air out of the cabinet.
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Installation RTCSmp Built-In Temperature Controlled Hold-Line (H) IMPORTANT Minimum clearance for heat plate under counter surface: 100mm / 3.94” (I) Cable for operation unit connecting to the induction generator, MAX 300cm / 118”. (J) Cables for coil and sensors. IMPORTANT Always route sensor and communication cables separately and away from the coil cables. 4.4 Configurations One Induction Generator can power up to four (4) Heat Retaining Plates.
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Installation RTCSmp Built-In Temperature Controlled Hold-Line 4.5 Dimensions and Installation 4.5.1 Heat Retaining Plate Installation The Heat Retaining Plate is to be flush-mounted. A support frame or support structure has to be custom designed and built for housing the retaining plate(s). 4.5.1.1 Dimensions: RTCSmp HOIN450/900/1350/1800 Heat Retaining Plate (measurements in mm and [inch]) FRONT A B A C A 4.5.1.2 Cut-Out Dimensions  Please review carefully the dimensions in section 4.5.1.1.
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Installation 4.5.1.3 RTCSmp Built-In Temperature Controlled Hold-Line Parallel Installation and Clearance NOTE: The information provided below can only be used as a general guideline. Designers must consult their countertop suppliers when designing the appropriate support structure and clearance for the countertop and the installation.
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Installation RTCSmp Built-In Temperature Controlled Hold-Line A C D B minimum 75.0mm / 2.95” gap between Heat Plates from different units E Unit 1 Unit 2 minimum 75.0mm / 2.95” gap between Heat Plates from different units F Unit 1 Unit 2 4.5.1.4 Installation Steps NOTE Please pay attention to the orientation of the unit. B A A. The connectors are located at the FRONT of the unit. B. The digital temperature display underneath the Ceran glass is located at the CENTER FRONT of the unit.
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Installation 4.5.2 RTCSmp Built-In Temperature Controlled Hold-Line 3. Center the unit within the cut-out. 4. Level and press the flange into the silicone at the same time. Ensure both the countertop and the hob(s) are leveled. 5. To provide a water tight seal, apply silicone adhesive completely around, filling any gaps between the unit and the counter-top surface. Carefully wipe up any excess silicone. Control Unit Installation The induction unit comes with up to two complete control units.
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Installation 4.5.2.2 RTCSmp Built-In Temperature Controlled Hold-Line Front-Mount To mount the control unit onto the front of the panel: 1. Drill holes and make the cut-out using the dimensions and the actual unit provided. 2. Secure the control unit to the panel with fasteners. Front Panel 4.5.2.3 Illustration: Measurements in mm and [inch]. Back-Mount NOTE For this type of installation, the maximum thickness of the panel must not exceed 3mm or 12 gauge.
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Installation 4.5.3.1 RTCSmp Built-In Temperature Controlled Hold-Line Orientation The generator can be mounted in any orientation. IMPORTANT: Consideration must be given to electrical connections, cooling (fresh air intake and exhaust) and service access. 4.5.3.2 Mounting Methods B C To install, use the holes (A) and/or the mounting brackets (C). 1.77” (45 mm) B 0.59” 0.59” (15 mm) (15 mm) B B 0.98” (25 mm) 0.51” (13 mm) 0.39” (10 mm) B A B 4.5.3.3 16 0.
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Installation 4.6 RTCSmp Built-In Temperature Controlled Hold-Line Electrical Installation IMPORTANT  Refer to the electrical specifications in chapter 3 Dimensions and Technical Specifications AND the markings/instruction labels on the unit. If the information differs between the data listed in the manual and the markings on the unit, always follow the markings on the unit.  Check and ensure that the supply voltage and the line current match the specifications given on the rating plate.
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Installation RTCSmp Built-In Temperature Controlled Hold-Line 3. Connecting the components: G C A H i E F ii B D A. Each Induction Generator can connect up to four Heat Retaining Plates. Therefore, there are four control zones on a Generator: Zone A, Zone B, Zone C, and Zone D. IMPORTANT: Connect ONE Heat Retaining PLATE to ONE ZONE only.  Installing 1 Heat Retaining Plate, use any one of the zones.  Installing 2 Heat Retaining Plates and only one control unit: use Zones A, B OR Zones C, D.
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Function Test 5 RTCSmp Built-In Temperature Controlled Hold-Line Function Test IMPORTANT CAUTION  When the unit is in use, the cookware will warm up the glass-top. To avoid burn injuries, do not touch the glass-top. Remove all objects from the glass-top and verify that the glass-top is not cracked or broken. CAUTION Do not continue if the glass-top is cracked or broken. Immediately switch off the unit and if possible and safe, disconnect it from the power outlet.
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Operating Instructions 6 RTCSmp Built-In Temperature Controlled Hold-Line Operating Instructions IMPORTANT  Induction units are more powerful, heat up pans quicker, and cook food faster than conventional cooking equipment. Your induction unit will require different use and care than other conventional equipment. Do not operate the induction equipment without reading this manual and follow all safety requirements. Refer to chapter 1 Safety Requirements.
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Operating Instructions  RTCSmp Built-In Temperature Controlled Hold-Line Size Minimum size: The bottom of the chafing dish or pan must have a diameter of at least 5” (12cm). Otherwise, the sensors will not sense the pan properly. Do not use oversized pans on the induction unit. The bottom of the pan must fit the glass. When a hot, oversized pan covers the silicone joint underneath, the heat from the pan may dry out the silicone overtime and cause this water tight seal to break.
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Operating Instructions RTCSmp Built-In Temperature Controlled Hold-Line 6.3 Temperature Control and Display 6.3.1 Configurations and Temperature Control One RTCSmp HOIN induction generator can control up to four heat retaining plates. Hence, four configurations are available, ranging from one to four heat retaining plates. For each configuration, one temperature control switch controls up to two heat retaining plates.
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Operating Instructions 6.3.2 RTCSmp Built-In Temperature Controlled Hold-Line Set and Current Temperatures Set the desired temperature by turning the control knob and the unit is immediately ready for operation. You can adjust the temperature in an increment of 5oF (1oC), from 122-212oF (50-100oC). The digital display underneath the Ceran glass shows the set temperature initially and then followed by the current/actual temperature.
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Cleaning 7 RTCSmp Built-In Temperature Controlled Hold-Line Cleaning The cleaning of the Ceran glass is identical to cleaning other similar glass surfaces. You may use any regular glass cleaning products available from a hardware store. CAUTION Ensure no liquid can get into the induction unit. Do not use hoses to clean or power wash the induction unit or its vicinity.
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Maintenance 8 RTCSmp Built-In Temperature Controlled Hold-Line Maintenance CAUTION Maintenance and servicing work other than cleaning as described in this manual must be done by an authorized service personnel. Do not open the induction unit – dangerous electric voltage inside! The induction unit may only be opened by an authorized service personnel. A good maintenance of the induction unit requires regular cleaning, care and servicing.
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Troubleshooting RTCSmp Built-In Temperature Controlled Hold-Line 10 Troubleshooting Do not open the induction unit – dangerous electric voltage inside! The induction unit may only be opened by an authorized service personnel. CAUTION STOP and DO NOT USE the induction unit if any part of the unit is cracked or broken. Turn off the induction unit immediately and if possible and safe, disconnect the unit from the power supply. Do not touch any parts inside the unit. 10.
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Troubleshooting RTCSmp Built-In Temperature Controlled Hold-Line 10.2 Problems and Possible Causes Problem Pan does not heat, digital display is OFF (dark) Possible Causes No power supply. Control knob is in OFF-position. Defective induction unit. Pan does not heat. Pan is too small. If an error code is shown, see next section. Pan is not placed in the heating zone; pan is not detected by sensor. Unsuitable pan. Defective induction unit. Poor heating, digital display is ON (shining).
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Troubleshooting RTCSmp Built-In Temperature Controlled Hold-Line 10.3 Troubleshooting with Error Codes (for Service Technicians) To obtain the internal data for troubleshooting, you need an IR Adapter, proper connectors, and software. The table below is a reference guide. For further information and assistance, please contact Garland Technical Service. Error Reason Things To Check Code E01 Hardware overcurrent or coil is not connected(1) Check the Chafing Dish or Pan material, Check wiring.
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Troubleshooting RTCSmp Built-In Temperature Controlled Hold-Line NOTES Part # 4532286 Rev 3 (6/10/14) 29
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Troubleshooting RTCSmp Built-In Temperature Controlled Hold-Line NOTES 30 Part # 4532286 Rev 3 (6/10/14)
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Installation and Operation Manual RTCSmp Built-In Temperature Controlled Hold-Line CORRECT DISPOSAL OF THIS PRODUCT This marking shown on the product indicates that the product should not be disposed as household waste or regular commercial waste. Instead it shall be handed over to the applicable collection point for the recycling of electrical and electronic equipment.
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Installation & Operation Manual GARLAND BUILT-IN TEMPERATURE CONTROLLED INDUCTION HOLD-LINE with RTCSmp TECHNOLOGY Garland Commercial Ranges Ltd. 1177 Kamato Road, Mississauga, Ontario, CANADA L4W 1X4 T. 1-905-624-0260 F. 1-905-624-5669 www.garland-group.