Charcoal Grill User Manual

ManualsBrandsGarland ManualsGrillCLAMSHELL MWE3W

PART #4521777 (03/19/08)

INSTALLATION AND

OPERATION MANUAL

GARLAND ELECTRIC

CLAMSHELL GRILL

WITH PRODUCT RECOGNITION

MODEL MWE3W

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE

PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.

THIS EQUIPMENT MUST BE INSTALLED AND COMMISSIONED BY A PROFESSIONAL,

FACTORY-TRAINED TECHNICIAN.

THIS EQUIPMENT MUST BE OPERATED UNDER AN APPROVED HOOD SYSTEM ONLY.

NOTE: This manual pertains to all grill models listed above. The reader/operator must interpret its contents

to applicable needs. If you have questions about any instructional materials pertaining to Garland grills,

please contact our Customer Service Department at one of the phone numbers below.

MANUFACTURED EXCLUSIVELY FOR McDonald's BY

GARLAND COMMERCIAL INDUSTRIES, LLC

185 EAST SOUTH STREET FREELAND, PENNSYLVANIA 18224

TOLL FREE: (800) 446-8367 PHONE: (570) 636-1000 FAX: (570) 636-9874

E-mail: clamshell@garland-group.com

http://www.garland-group.com

Summary of content (28 pages)

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INSTALLATION AND OPERATION MANUAL GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT. PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.
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GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INSTALLATION/OPERATION MANUAL CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SAFETY . . . . . . . . . . . . .
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INSTALLATION/OPERATION MANUAL GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INTRODUCTION The Garland clamshell grill, manufactured exclusively for McDonald’s, provides a method for efficient two-sided cooking, while accommodating a variety of products. The unit will also serve as a flat grill, and meets all of McDonald’s standards for safety, efficiency, and cleanliness.
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GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INSTALLATION/OPERATION MANUAL SAFETY THIS GRILL MUST be operated by persons who have been given adequate training. CAUTION: THIS EQUIPMENT MUST ONLY BE OPERATED UNDER AN APPROVED HOOD SYSTEM. DO NOT OPERATE THE GRILL UNLESS IT HAS BEEN COMMISSIONED (START-UP) BY A FACTORY AUTHORIZED SERVICE CENTER. DO NOT operate the grill without reading this operation manual.
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INSTALLATION/OPERATION MANUAL GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W SHIPPING DAMAGE CLAIM PROCEDURE Please note that the Garland equipment was carefully inspected and packed by skilled personnel before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the equipment. What to do if the equipment arrives damaged: 1. File a claim immediately regardless of the extent of damage. 2.
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GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INSTALLATION/OPERATION MANUAL CLEANING & MAINTENANCE continued 13. Rinse the upper platens with a dripping wet grill cloth. RINSE PLATEN EDGE THOROUGHLY, THEN WIPE DOWN BACK EDGE OF PLATEN. 14. Carefully pour small quantities of lukewarm water onto the grill while brushing the surface, backsplash, and bullnose with a LONGLIFE™ pot brush or equivalent high-temperature brush.
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INSTALLATION/OPERATION MANUAL GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W SPECIFICATIONS Model MWE3W 24.000 [610mm] (PLATE DEPTH) 5.475 [139mm] 34.968 [888mm] 4.064 [103mm] "COLD ZONE" 36.000 [914mm] (PLATE WIDTH) 38.000 [965mm] SK07-587 (ELEC) 48° 1.500 [38mm] 30.714 [780mm] 28.771 [731mm] 1.598 [41mm] 24.084 [612mm] .787 [20mm] 1.516 [39mm] 15.384 [391mm] 30.750 [781mm] TO 33.000 [838mm] (COOKING HEIGHT) 7.875 [200mm] 9.684 [246mm] 2.993 [76mm] 26.
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GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INSTALLATION/OPERATION MANUAL INSTALLATION Installation Store Responsibilities: 5. Verify operation of platens, if applicable, and timer functions. • Ensure grill has been installed by a competent trained installation person. • Ensure store readiness of utilities, product & personnel. • Contacting your local Garland Factory Authorized Service Center for a start up date. 7.
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INSTALLATION/OPERATION MANUAL GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INSTALLATION (continued) 1. Uncrate unit from crating material 3. Carefully rotate grill back on its casters. IMPORTANT: RATING PLATE FOR THIS EQUIPMENT IS LOCATED IN TWO PLACES. ONE IS LOCATED INSIDE BACK PANEL ON LEFT SIDE, SECOND RATING PLATE LOCATED UNDER FRONT CONTROL PANEL IN CENTER. 4. Remove back body side and Install power cords per your country / areas specifications.
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GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INSTALLATION/OPERATION MANUAL INSTALLATION (continued) 6. With the platens in the raised position, measure the height from the front edge of the platen to the grill surface. Determine which type of hood the store has and check for hood type/platen height compatibility according to the table below: HOOD TYPE CORRECT PLATEN HEIGHT Universal 18 1⁄2” (470mm) 92 Series 17” (432mm) GSC 18 1⁄2” (470mm) 7.
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INSTALLATION/OPERATION MANUAL GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INSTALLATION OF RELEASE MATERIAL The following are the procedures for installing the teflon sheets on the upper platen on the Garland Clamshell grill. The components shown below are included with your grill when purchased. 1. Slide release material rod through hemmed end of the release material sheet. HEMMED LOOP 4.
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GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INSTALLATION/OPERATION MANUAL INSTALLATION OF SPLASH SHIELD PLATEN ARM ARM CARRIAGE BLOCK ARM CARRIAGE BLOCK PIN SURFACE OF GRILL PLATE SPLASH SHIELD TAB SPLASH SHIELD NOTE: SOME PARTS REMOVED FOR CLARITY SPLASH SHIELD TABS UP AND OVER ARM CARRIAGE PINS IN THIS DIRECTION NOTE: SOME PARTS REMOVED FOR CLARITY PART #4521777 (03/19/08) Page 13
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INSTALLATION/OPERATION MANUAL GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W DESCRIPTION OF GRILL CONTROL Right Arrow Button – In any mode, scrolls forward through a list Left Arrow Button – In any mode, scrolls backward through a list Enter Button – In the normal operating mode, this button is not active. In the Programming Mode, used to lock in the values shown on the display.
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GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INSTALLATION/OPERATION MANUAL OPERATING PROCEDURES General Overview: The PRC grill control will allow for 2 functions, both described in detail in the following sections The “Normal Operating Mode”, also known as the Cook Mode is the mode used during normal cooking.
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INSTALLATION/OPERATION MANUAL GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W OPERATING PROCEDURES (continued) Indicator Lights Cooking Procedures in MANUAL MODE There are four (4) indicator lights on the main control. The LED lights indicate the temperature status of each zone. There are two (4) zones per section of the grill, TOP, (platen), BACK GRILL, MIDDLE GRILL, and FRONT GRILL.
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GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INSTALLATION/OPERATION MANUAL OPERATING PROCEDURES (continued) AUTO MODE (PRODUCT RECOGNITION) Lunch Breakfast Note: Switching from Breakfast to Lunch menu items will take approximately 10 minutes to heat to the appropriate temperatures. 1. Select AM mode using the button. 2. Select Auto mode using the display “AM / AUTOMATIC” button. The control will 3.
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INSTALLATION/OPERATION MANUAL GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W PROGRAM LOGIC Press & Hold (3 seconds) Menu Item Displayed RIGHT or LEFT arrow buttons Scroll Menu Items Product Library Scroll Forward Scroll Backward Select Menu Item FLAT MENU ITEMS CLAM MENU ITEMS Product Display Active Product Scroll Forward Grill Set Point Scroll Forward Display Active Grill Set Point Platen Set Point Platen Set Point Instant On Time Instant On Time Remove In Time Rem
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GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INSTALLATION/OPERATION MANUAL CONTROL PROGRAMMING Programming Modes; System Setup 6. PRESS the To Change the Temperature Display Units (Fahrenheit / Celcius) 7. PRESS the OR arrow buttons to change the flashing time unit. For a complete listing of setup functions and their options, see page 25. The temperature display units (F or C) will change the way a temperature is displayed on the controller (F – Fahrenheit, C – Celcius) 1.
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INSTALLATION/OPERATION MANUAL GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W CONTROL PROGRAMMING (continued) 2. PRESS the AND arrow buttons TOGETHER. “CONFIGURE” will appear in the display. 3. PRESS the display arrow button. “Setup” will appear in the 4. PRESS the button. “Temperature Unit” will appear in the display. To activate / deactivate a menu item in the Normal Operating mode library, or change its day-part (Defaults are listed on page 15 under ‘Menu Item Library.’) 1.
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GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INSTALLATION/OPERATION MANUAL CONTROL PROGRAMMING (continued) To change the grill upper platen set point temperature To Change the Toast Buns time NOTE: Grill temperature set points are preset in the controller to the currently required standard. You should not change this set point to any temperature other than what is shown on page 24. 1. Using the or button, select the menu item that requires a cook time change. 1.
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INSTALLATION/OPERATION MANUAL GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W CONTROL PROGRAMMING (continued) To Add NEW Menu Items 10. PRESS the button. “GRILL SETPT” will be displayed. The following programming instructions serves as a GUIDE for programming the basic settings for CLAM menu items. 11. PRESS the flash. button. The temperature will begin to 1. PRESS and HOLD the button for approximately 3 seconds.
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GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INSTALLATION/OPERATION MANUAL PROBE CALIBRATION 7. PRESS the button to lock the calibrated temperature into the controller. Monthly Calibration of Grill Temperature Zones Tools: Digital Pyrometer with Surface Probe 8. Press the Warning: PERSONAL INJURY FROM BURNS MAY RESULT WHEN COMING IN CONTACT WITH HOT COOKING SURFACES. or button to select the next heat zone. 9.
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INSTALLATION/OPERATION MANUAL GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W MENU ITEMS Clam Menu Menu Item # PRODUCT DISPLAY ACTIVE 1 10:1 - CLAM PM 2 3 4 4:1 - CLAM STRIP BACON-CLAM PM AM/PM SAUSAGE CLAM FZN 5 6 AM MCRIB - CLAM STEAK-CLAM NO AM/PM 16 OPT MENU 1 through 7 through CLAM 22 GRILL SET PLATEN POINT SET POINT INSTANT ON TIME REMOVE IN TIME 38 350F (177C) 425 F (217C) 0 350F (177C) 425 F (217C) 0 350F (177C) 425 F (217C) 0 350F
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GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INSTALLATION/OPERATION MANUAL PROGRAMMING - SYSTEM FUNCTION OPTIONS System Menu Sub Menu Options Description Configure Menu Grill Type Electric Sets the controller to the correct grill type Gas Platen Enabled Yes No Grill Region World Japan Heat Error Time 60 - 1200 (Adjustable) Cook Zone Left Center Enabled to NO if no upper platen exists.
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INSTALLATION/OPERATION MANUAL GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W TEMPERATURE CONVERSION °C °F °C °F °C °F °C °F °C °F 27 27 28 28 29 30 30 31 31 32 32 33 33 34 34 35 36 36 37 37 38 38 39 40 40 41 41 42 42 43 43 44 44 45 45 46 46 47 48 48 49 49 50 50 51 52 52 53 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 54 54 55 55 56 56 57 57 58 59
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GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INSTALLATION/OPERATION MANUAL TEMPERATURE CONVERSION °C °F °C °F °C °F °C °F °C °F 160 161 161 162 162 163 163 164 164 165 166 166 167 167 168 168 169 169 170 171 171 172 172 173 173 174 174 175 176 176 177 177 178 178 179 179 180 181 181 182 182 183 183 184 184 185 186 186 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 35
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