Installation Guide

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INSTALLATION GUIDE
37
5", 6" and 7" Balustrade Systems (continued)
INSTALLATION INSTRUCTIONS
5-1. INSTALL 5" RAIL SECTIONS
With all POSTS in position, screw ANGLE BRACKETS to the POST or wall surface. Drill
1/8" x 2 1/2" pilot hole for screws. The RAIL ASSEMBLY is positioned snugly between
the POSTS and secured in place using the same ANGLE BRACKETS. This step requires
three stainless steel flat head screws (#14 x 2 1/2").
A) Determine height of RAIL and fasten top ANGLE BRACKET securely to POST using
two screws.
B) Fasten bottom ANGLE BRACKET to underside of RAIL SECTION using one screw.
C) Apply urethane base construction adhesive to the ends of RAIL that come in contact
with POST. Position RAIL ASSEMBLY between POST and install remaining screws.
5-2. INSTALL 6" RAIL SECTIONS
With all POSTS in position, screw ANGLE BRACKETS to the POST or wall surface. Drill
1/8" x 2 1/2" pilot hole for screws. The RAIL ASSEMBLY is positioned snugly between
the POSTS and secured in place using the same ANGLE BRACKETS. This step
requires three stainless steel flat head screws (#14 x 2 1/2").
A) Determine height of RAIL and fasten top ANGLE BRACKET securely to
POST using two screws.
B) Fasten bottom ANGLE BRACKET to underside of RAIL SECTION using
one screw.
C) Apply urethane base construction adhesive to the ends of RAIL that come
in contact with POST. Position RAIL ASSEMBLY between POST and install
remaining screws.
5-3. INSTALL 7" RAIL SECTIONS
With all POSTS in position, screw ANGLE BRACKETS to the POST or wall surface. Drill
1/8" x 2 1/2" pilot hole for screws. The RAIL ASSEMBLY is positioned snugly between
the POSTS and secured in place using the same ANGLE BRACKETS. This step
requires three stainless steel flat head screws (#14 x 2 1/2").
A) Determine height of RAIL and fasten top ANGLE BRACKET securely to POST using
two screws.
B) Fasten bottom ANGLE BRACKET to underside of RAIL SECTION using one screw.
C) Apply urethane base construction adhesive to the ends of RAIL that come in contact
with POST. Position RAIL ASSEMBLY between POST and install remaining screws.
6. RAIL SUPPORT BLOCKS
RAIL SUPPORT BLOCKS should be placed under the BOTTOM RAIL at a span of every
48" or less. These blocks can be trimmed for height.
7. FINISHING
All exposed fastener heads should be countersunk and filled with automotive body filler
(example: Bondo). Allow filler to cure then sand flush to the millwork surface. Caulk any
gaps with a good quality exterior caulk. Any good quality latex or oil base paint can be
applied over the factory finish.
USING CORROSION-RESISTANT FASTENERS AND PL PREMIUM ADHESIVE
Always use corrosion-resistant mechanical fasteners (nails or screws) and PL Premium Adhesive when installing Fypon products. This combination provides a secure, long lasting
bond. Countersink all fasteners about 1/8 inch and fill with exterior grade white spackle. If desired, sand any minor imperfections and topcoat with a quality exterior latex or oil
base paint. Fypon exterior millwork installations should be finished using a quality, exterior grade silicone caulk to prevent water infiltration behind siding, windows and doors.
Some exterior millwork installations, in particular new construction (before siding is applied) may require a J-channel and/or flashing to prevent water infiltration. Installers must
determine which installation technique is best for the specific situation.
IMPORTANT:
Please read these installation guidelines thoroughly before beginning installation. Please note that these guidelines are provided only to assist with the installation of Fypon mouldings
and millwork products. Modified procedures may be required in order to meet specific situations, unique applications and local building codes. The manufacturer does not under any
circumstances warrant the installation of its products. Be sure to wear appropriate protective clothing, gloves and safety glasses when working with any tools. Installer should check
for and relocate all electrical wiring within the proposed installation area, as needed (be sure to disconnect all electric power before working with any electrical wiring and follow all
applicable local electrical codes and safety procedures).
STEP 5-3A
STEP 5-3B
STEP 6
STEP 5
STEP 5-1A
STEP 5-1B
STEP 5-2A
STEP 5-2B