Installation Guide

www.fypon.com Phone [phone] • 419.445.0116 U.S. and Canada Fax [phone] • 419.445.4440 U.S. and Canada
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INSTALLATION GUIDE
5", 6" and 7" Balustrade Systems (continued)
INSTALLATION INSTRUCTIONS
C) After cutting through the steel tubing, pre-drill holes approximately 3/4" up from the bottom
of the POST using a 13/64" drill bit. These holes should enter the side of the POST at a
right angle and go through both the polymer shell and the steel reinforcement. Now use
a 1/2" drill bit to expand the drill holes through the polymer only (do not drill through the
steel reinforcement) using the 13/64" holes as pilot holes. These 1/2" holes will allow the
screw head to go all the way to the steel reinforcement. Repeat this process at the top of
the POST, pre-drilling holes approximately ¾” from the top and centered on the top side.
D) Paint all exposed steel at both the top and bottom of the POST, using a quality, zinc base
primer spray paint (Rust-Oleum
®
, etc.) to help prevent corrosion.
E) Determine the proper location for top and bottom column mounting plates. Be careful to
mark these locations precisely, so that the top and bottom plates line up directly above
and below each other. Identify the correct location of the top plate first, and use a plumb
line dropped from the center point of the top plate location to accurately align the center
point location for the bottom column mounting plate.
F) Install the top and bottom column mounting plates using corrosion resistant mechanical
fasteners. For anchoring into wooden floors, ceilings and other structures, stainless steel
flat head screws are recommended. For installation into concrete, stone or other floor and
ceiling materials, appropriate masonry and/or other fasteners must be used.
G) Set the POST into place beneath the top anchor. Lift (jack) the upper structure just high
enough to allow the POST to be set into place above the bottom anchor.
H) Use the 13/64" holes drilled in Step 3 as guide holes to drill 13/64" holes through the
column mounting plates. Firmly attach the POST to the top and bottom plates, driving
the corrosion resistant screws provided all the way in so that their heads are flush against
the steel tubing (four screws provided, two for the top plate and two for the bottom).
I) Patch screw holes using a quality exterior grade, non-shrinking wood filler. Once the filler
has dried, lightly sand any minor imperfections and paint the POST as desired using a
quality exterior grade latex or oil base paint.
4. INSTALL NEWEL POSTS
A) Center the steel BASE MOUNTING PLATE within layout lines marked out in Step 1.
Mount them securely to floor surface (fasteners to mount to floor surface not provided).
Install and tighten the two 3/8"-16 x 50" THREADED RODS into MOUNTING PLATE.
B) The NEWEL POST may be trimmed to a desired height (measure and cut from the
unrouted end of the POST). Add a centered saw kerf to the bottom of the newel post
for water drainage. To install the POST align the POST over the THREADED RODS.
Install the steel TOP MOUNTING PLATE over the THREADED RODS into the recessed
cavity of the NEWEL POST TOP which is routed to accept the hardware. Install 3/8"
flat and lock washers and tighten with 3/8" nuts to100 in./lbs. torque.
C) TRIM COLLARS may be used on the bottom of the NEWEL POSTS to add a finishing
touch. (SEE PARTS LISTS.) Slide the COLLARS over the top of the NEWEL POST
into position before the NEWEL POST TOP is fastened in place.
D) Finish NEWEL POST by attaching NEWEL POST TOP. Apply urethane base
construction adhesive then nail or screw TOP into position.
USING CORROSION-RESISTANT FASTENERS AND PL PREMIUM ADHESIVE
Always use corrosion-resistant mechanical fasteners (nails or screws) and PL Premium Adhesive when installing Fypon products. This combination provides a secure, long lasting
bond. Countersink all fasteners about 1/8 inch and fill with exterior grade white spackle. If desired, sand any minor imperfections and topcoat with a quality exterior latex or oil
base paint. Fypon exterior millwork installations should be finished using a quality, exterior grade silicone caulk to prevent water infiltration behind siding, windows and doors.
Some exterior millwork installations, in particular new construction (before siding is applied) may require a J-channel and/or flashing to prevent water infiltration. Installers must
determine which installation technique is best for the specific situation.
IMPORTANT:
Please read these installation guidelines thoroughly before beginning installation. Please note that these guidelines are provided only to assist with the installation of Fypon mouldings
and millwork products. Modified procedures may be required in order to meet specific situations, unique applications and local building codes. The manufacturer does not under any
circumstances warrant the installation of its products. Be sure to wear appropriate protective clothing, gloves and safety glasses when working with any tools. Installer should check
for and relocate all electrical wiring within the proposed installation area, as needed (be sure to disconnect all electric power before working with any electrical wiring and follow all
applicable local electrical codes and safety procedures).
STEP 4A
STEP 4B
STEP 4C
INSTALLATION INSTRUCTIONS CONTINUED ON FOLLOWING PAGE.