Installation Guide

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INSTALLATION GUIDE

5" Balustrade System

PARTS LIST MATERIALS NEEDED

ITEM QTY

A PORCH POST INSTALLATION KIT (PPK6) (SEE STEP 3C)

5 1/2" x 5 1/2" Trim Collar 2

2" Wide x 1 1/2" x 2" Angle Bracket

#14 x 2 1/2" Stainless Steel Flat Head Screw 12

Porch Post (PP6X96)

Baluster Top Rail (BTR5X96 or BTR5X144)

Baluster

Baluster Bottom Rail (BBR5X96 or BBR5X144)

Rail Support Block (RSB4X4X6)

Post Top (PST7X7P shown or PST7X7F)

Newel Post (NP6X48)

J BALUSTER RAIL INSTALLATION KIT (BRK5) (SEE STEPS 5A, 5B)

2" Wide x 1 1/2" x 2" Angle Bracket 2

#14 x 2 1/2" Stainless Steel Flat Head Screw

K NEWEL POST INSTALLATION KIT (NPK6) (SEE STEPS 4A, 4B, 4C)

3/8" - 16 Hex Nut 2

3/8" Lock Washer 2

3/8" USS Flat Washer 2

1/4" x 4 1/2" Diameter Steel Top Mounting Plate 1

3/8" - 16 x 50" Threaded Rod

1/4" x 3 1/2" x 3 1/2" Steel Base Plate

Note: Fasteners to mount Steel Base Plate to ﬂoor surface not provided.

L OPTIONAL DECORATIVE TRIM COLLAR (TC6)

5 1/2" x 5 1/2" Trim Collar 1

USING CORROSION-RESISTANT FASTENERS AND PL PREMIUM ADHESIVE

Always use corrosion-resistant mechanical fasteners (nails or screws) and PL Premium Adhesive when installing Fypon products. This combination provides a secure, long lasting

bond. Countersink all fasteners about 1/8 inch and ﬁll with exterior grade white spackle. If desired, sand any minor imperfections and topcoat with a quality exterior latex or oil

base paint. Fypon exterior millwork installations should be ﬁnished using a quality, exterior grade silicone caulk to prevent water inﬁltration behind siding, windows and doors.

Some exterior millwork installations, in particular new construction (before siding is applied) may require a J-channel and/or ﬂashing to prevent water inﬁltration. Installers must

determine which installation technique is best for the speciﬁc situation.

IMPORTANT:

Please read these installation guidelines thoroughly before beginning installation. Please note that these guidelines are provided only to assist with the installation of Fypon mouldings

and millwork products. Modiﬁed procedures may be required in order to meet speciﬁc situations, unique applications and local building codes. The manufacturer does not under any

circumstances warrant the installation of its products. Be sure to wear appropriate protective clothing, gloves and safety glasses when working with any tools. Installer should check

for and relocate all electrical wiring within the proposed installation area, as needed (be sure to disconnect all electric power before working with any electrical wiring and follow all

applicable local electrical codes and safety procedures).

CHECK APPLICABLE BUILDING CODES since this procedure may require

alterations to meet applicable building code regulations. The manufacturer does

not, under any circumstances, warrant the INSTALLATION of its products. The

installation guidelines are to be used as suggestions for successful installation.

The 5" Balustrade System has been tested and meets the following BOCA National

Building Code/1993 Criteria if assembled according to manufacturer’s guidelines:

1615.8.2 Guard Design and Construction • 1615.8.2.1 In-Fill Areas

Summary of content (6 pages)

PAGE 1
INSTALLATION GUIDE 5" Balustrade System PARTS LIST MATERIALS NEEDED ITEM A QTY PORCH POST INSTALLATION KIT (PPK6) (SEE STEP 3C) 5 1/2" x 5 1/2" Trim Collar 2 2" Wide x 1 1/2" x 2" Angle Bracket 4 #14 x 2 1/2" Stainless Steel Flat Head Screw 12 B Porch Post (PP6X96) C Baluster Top Rail (BTR5X96 or BTR5X144) D Baluster E Baluster Bottom Rail (BBR5X96 or BBR5X144) F Rail Support Block (RSB4X4X6) G Post Top (PST7X7P shown or PST7X7F) H Newel Post (NP6X48) J BALUSTER RAIL INSTALLATION K
PAGE 2
INSTALLATION GUIDE 6" Balustrade System PARTS LIST MATERIALS NEEDED ITEM A QTY PORCH POST INSTALLATION KIT (INCLUDED WITH PORCH POST, SEE STEP 3C) Galvanized Column Mounting Plate 2 #14 x 2" Stainless Steel Sheet Metal Screw 4 B Porch Post (PP8X96) (Includes Installation Kit) C Baluster Top Rail (BTR6X96 or BTR6X144) D Baluster E Baluster Bottom Rail (BBR6X96 or BBR6X144) F Rail Support Block (RSB4X4X6) G Post Top (PST10X10P shown or PST10X10F) H Newel Post (NP8X48) J BALUSTER RAIL I
PAGE 3
INSTALLATION GUIDE 7" Balustrade System PARTS LIST MATERIALS NEEDED ITEM A QTY PORCH POST INSTALLATION KIT (INCLUDED WITH PORCH POST, SEE STEP 3C) Galvanized Column Mounting Plate 2 #14 x 2" Stainless Steel Sheet Metal Screw 4 B Porch Post (PP8X96) (Includes Installation Kit) C Baluster Top Rail (BTR7X96, BTR7X120 or BTR7X144) D Baluster E Baluster Bottom Rail (BBR7X96, BBR7X120 or BBR7X144) F Rail Support Block (RSB4X4X6) G Post Top (PST10X10P shown or PST10X10F) H Newel Post (NP8X48)
PAGE 4
INSTALLATION GUIDE 5", 6" and 7" Balustrade Systems INSTALLATION INSTRUCTIONS 1. INITIAL LAYOUT Mark layout lines on ﬂoor surface where all PORCH POSTS and NEWEL POSTS will be located. Allow dimensions for the layout of both NEWEL POSTS and PORCH POSTS. Note: This layout is important in order to get accurate measurements for the actual length of each TOP and BOTTOM RAIL. STEP 1 2.
PAGE 5
INSTALLATION GUIDE 5", 6" and 7" Balustrade Systems (continued) INSTALLATION INSTRUCTIONS C) After cutting through the steel tubing, pre-drill holes approximately 3/4" up from the bottom of the POST using a 13/64" drill bit. These holes should enter the side of the POST at a right angle and go through both the polymer shell and the steel reinforcement.
PAGE 6
INSTALLATION GUIDE 5", 6" and 7" Balustrade Systems (continued) INSTALLATION INSTRUCTIONS 5-1. INSTALL 5" RAIL SECTIONS With all POSTS in position, screw ANGLE BRACKETS to the POST or wall surface. Drill 1/8" x 2 1/2" pilot hole for screws. The RAIL ASSEMBLY is positioned snugly between the POSTS and secured in place using the same ANGLE BRACKETS. This step requires three stainless steel ﬂat head screws (#14 x 2 1/2").