Installation Manual DOPPLER SONAR DS-60 SAFETY INSTRUCTIONS ............................................................................ i SYSTEM CONFIGURATION ....................................................................... ii EQUIPMENT LISTS.................................................................................... iii 1. INSTALLATION ..................................................................................1-1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 Display Unit DS-600 ..................
The paper used in this manual is elemental chlorine free. ・FURUNO Authorized Distributor/Dealer 9-52 Ashihara-cho, Nishinomiya, 662-8580, JAPAN Telephone : +81-(0)798-65-2111 Fax : +81-(0)798-65-4200 All rights reserved. Printed in Japan A : MAR . 2010 Pub. No.
SAFETY INSTRUCTIONS WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. Warning, Caution Prohibitive Action WARNING Mandatory Action CAUTION Have a qualified serviceman do the installation. Confirm that the power supply voltage is compatible with the voltage rating of the equipment.
SYSTEM CONFIGURATIONS MAIN DISPLAY UNIT RD-501 REMOTE CONTROLLER DS-600/ DISPLAY UNIT RD-502 DIMMER CONTROLLER SUB DISPLAY UNIT DS-600/ RD-50/RD-20 DISPLAY UNIT RD-501 REMOTE CONTROLLER RD-502 DIMMER CONTROLLER Max.
EQUIPMENT LISTS Standard supply Name Type Code No. Qty Remarks Display Unit DS-600 - 1 8.4” color LCD Distributor Unit DS-610 - 1 Transceiver Unit DS-620 - 1 Transducer DS-630 - 1 DS-631 - Transducer Tank DS-660 - 1 For DS-630/631 Gate Valve DS-661 - 1 For DS-630 only No watertight connector Select one. w/watertight connector Select one.
Optional Supply Name Rate-of-turn Gyro Type Code No. Qty Remarks DS-340-60 000-027-992 1 DS-340-61 000-028-017 110VAC DS-340-62L 000-028-018 115/120VAC DS-340-70 000-028-019 200VAC DS-340-72 000-028-020 220VAC DS-340-74 000-028-021 230/240VAC 100VAC Display Unit DS-600 - 1 8.
1. INSTALLATION NOTICE Do not apply paint, anti-corrosive sealant or contact spray to coating or plastic parts of the equipment. Those items contain organic solvents that can damage coating and plastic parts, especially plastic connectors. 1.1 Display Unit DS-600 Mounting consideration The display unit can be installed on a desktop, on the underside of a table, or flush mounted in a panel.
1. INSTALLATION Note: Dimensions for the cutout are different depending on the mounting location, indoor or outdoor. For the outdoor mouting, ask dockyard to construct a waterproof case for the display unit. 2. Make four pilot holes for self-tapping screws (diameter: 5 mm) in the location indicated in the illustration on page 1-1. 3. Insert the sponge to the display unit from the rear side. 4. Set the display unit to the cutout and fasten the display unit with four self-tapping screws (5x20). 5.
1. INSTALLATION 8. Set a cosmetic cap to each fixing hole on the front panel. 190+0.5 (7.48”) 75+0.5 (2.95”) 40 Fixing hole (4- 7) 51+5 (2.01”) 288+5 (11.34”) 149 (5.87”) 91 (3.58”) 279+5 (10.98”) 240 (9.45”) 260+5 (10.24”) 240 (9.45”) How to set the cosmetic cap and alarm lid assy. Set a cosmetic cap to each fixing hole on the front panel as shown in the illustration below.
1. INSTALLATION 1.2 Transceiver Unit DS-620 Installation considerations • Since the transceiver unit generates heat, install it in a dry, well-ventilated place. The cooling fans at the top of the unit must not be obstructed, to allow heat to escape. • This unit is designed for bulkhead mounting to permit dissipation of heat. If bulkhead mounting is absolutely impossible, mount the unit on the floor leaving at least 350 mm clearance between it and the floor to permit dissipation of heat.
1. INSTALLATION 1.3 Distributor Unit DS-610 The distributor unit can be mounted on the deck or on a bulkhead. Consider the following points when selecting a mounting location. • Select a location which is both well ventilated and low in humidity to keep the unit cool. • For bulkhead mounting, be sure the mounting location is strong enough to support the weight under the continued vibration normally encountered on the vessel. • A magnetic compass will be affected if the distribution box is too close.
1. INSTALLATION 1.4 Transducer The performance of this equipment is directly dependent on the installation of the transducer. The installation of the transducer and the tank must be accomplished by a dockyard referring to the installation drawings at the later part of this manual. 1.4.1 Installation location To decide the location of the transducer, the following points must be taken into account. • Locate the transducer of DS-60 at least 2.5 m from the transducer of an echo sounder.
1. INSTALLATION 1.4.2 Installation using the transducer tank DS-660 8 7 6 16 15 13 12 11 5 2 4 Hull 1 10 9 Transducer tank DS-660, sectional view 1. Remove flange (4), fixing plate (5), fixing gland (6), washer (7) and gasket (8) from the tank. 2. Set the tank to the place which was selected at paragraph 1.4.1. The “FORE-AFT” line on the tank must be parallel with the line between ship’s fore and aft (error: within 3°).
1. INSTALLATION 9. Use M16 nut (11), spring washer (12) and flat washer (13) to fix the transducer (1) w/fixing plate to the fixing flange (4). Hex. bolt (15) Seal washer (16) M16 hex. nut (11) M16 spring washer (12) Fixing plate (5) M16 flat washer (13) Transducer (1) Fixing flange (4) 10.For the transducer DS-631, do the following steps: 1) Attach the grommet (supplied) to the location marked with a white line on the transducer cable.
1. INSTALLATION 5) Attach the metal fixing (supplied) to the connector, and use two bolts M6x20 and spring washers M6 to fix them. Cable assy. Hex. bolt (M6x20) Spring washer (M6) Metal fixing 11.Pass the fixing gland (6), washer (7) and gasket (8) through the transducer cable (DS-631: cable assy), and slide them to the white line on the cable. 12.Pass the cable through the hole at the top of the tank (2). Transducer cable Tank (2) Gasket (8) Washer (7) (The hollow side must be upward.
1. INSTALLATION 13.Use the tightening handle (option) to fasten the fixing gland (6) from the inside of the tank (2). The distance between the bottom of the fixing gland (6) and tank must be less than 15 mm. Transducer cable Tank Fixing gland less than 15 mm Transducer tank, sectional view 14.Rotate the fixing flange (4) twice horizontally to make two loops. These loops make it easy to put the cable in the tank. 15.
1. INSTALLATION 1.4.3 Installation with gate valve DS-661 13 12 11 10 9 22 21 20 23 24 25 8 7 16 15 14 4 17 18 19 5 6 2 26 27 17 18 5 3 1 DS-661 gate valve, sectional view Note: To install the gate valve, service space of 1000 mm height is necessary. For details, see the installation drawing at the back of this manual. 1. When your unit is shipped assembled, remove the five items shown below: • • • • Gate valve (2) Spacer (3) Gasket (5), 2 pcs.
1. INSTALLATION 2. Set the spacer (3) to the place selected at paragraph 1.4.1. The “FORE-AFT” line on the spacer must be parallel with the ship's fore and aft line (within 3°). For horizontal direction, the bottom of the spacer must be parallel with the ship's draft. 3. Weld the spacer (3) to the ship's hull. The welding and doubling methods are left up to the shipyard. 4. Unfasten M12 hex. nut (20), spring washer (21) and flat washer (22) to remove the shaft (6) from the seachest cap (4). -M12 hex.
1. INSTALLATION 9. Pass the gasket (8), flat washer (7) and fixing gland (11) through the transducer cable. Transducer cable Fixing gland (11) Washer (7) The hollow side must be downward. Gasket (8) Shaft (6) Hex. bolt (26) Seal washer (27) Transducer (1) 10.Fasten the fixing gland (11) to the top of the shaft (6). The height between the top of the fixing gland (11) and the top of the shaft (6) must be less than 7 mm. 11.
1. INSTALLATION 14.Fasten M20 hex. nut (17) and spring washer (18) loosely to the stud bolt of the spacer (3). Gate valve (2) M20 hex. nut (17) M20 spring washer (18) Gasket 1 (5) Apply grease to both sides. Apply grease to the inside. Spacer (3) 15.Apply grease (supplied) to both sides of the gasket 2 (5), and set it on the gate valve (2). 16.Use hex. nut (17), spring washer (18) and hex. bolt (19) to mount the seachest cap (4) of the shaft (6) on the gate valve (2). Hex.
1. INSTALLATION 18.Check that fore marks are aligned, and fasten hex. nut (17), spring washer (18) and hex. bolt (19) tightly. 19.Fasten hex. nut (20), spring washer (21) and flat washers (22) removed at step 4 to stud bolt on the seachest cap. -M12 hex. nut (20) -M12 spring washer (21) -M12 flat washer (22) Fore mark (at the bottom of the transducer) The distance between the seachest cap (4) and flange (7) must be 5 mm.
1. INSTALLATION 1.5 Junction Box DS-640 (option) Installation considerations The junction box forms a joint between the distributor and the transceiver unit, and extends the distance between them to max. 500 m. Install it as below: • Keep the junction box away from noise-emitting electrical machinery, for example, electric generator, radio transmitter and TV. • Do not install the junction box in place of high temperature and humidity. 5 (0.20”) R2. 5 7 (0.
1. INSTALLATION 1.6 Installation of Display Unit with DS-605 (Water Proof Box, option) For installation of the display unit on the wings of the bridge, use the optional water proof box DS605. Fix the DS-605 on the bulkhead and set the display unit therein. Installation materials for DS-605 (Type: CP66-01731, Code No.: 001-082-660-00) Name Code No.
1. INSTALLATION 3) Apply silicon rubber to M10 bolts as shown below. Apply sellicon rubber. M10 bolt Seal washer Nut 2. Connect the TTYCS-4 cable to the DS-600 through the cable glands for the DS-605. 1) Fabricate the cable as shown below. TTYCYS-4 80 (for TB3) M3 130 35 Vinyl seath 7 Shield x2 Vinyl tape Vinyl seath Armor Fold back and wrap internal shield and fix it by cable clamp.
1. INSTALLATION 3) Pass the cable through the cable gland as shown below. Washer* Gasket* { Clamping gasket TTYCYS-4 cable *: Attached inside the cable gland 4) Put the flush mounting sponge to the flange from the rear side of the DS-600. 5) Open the front cover of the DS-605 and connect the ground wire attached inside the DS605 to the ground terminal on the rear of the DS-600. 6) Connect the cables to the DS-600. Refer to chapter 2. 3.
1. INSTALLATION How to change orientation of the front cover of DS-605 The front cover of the DS-605 can be oriented up, down, right or left. To change the orientation of the front cover, do the following. Note: Set the front cover so the FURUNO logo on the cover is right side up. The drain hole must be down. 1. Remove eight screws from two hinges. 2. Remove two screws from the latch. 3. Remove the hinges and the hidden lids for fixing hole of latch in consideration of the opening direction.
1. INSTALLATION 1.8 Rate-of-Turn Gyro DS-340 (option) The rate-of-turn gyro must be installed, in a location with minimal vibration, so that the sensor inside the unit is level to within 1 degree. (There is no designation for orientation of the unit.) Select the location considering that the cable for connection with the distributor is 5 m. Use the four stud bolts, flat washers, spring washers and eight adjust nuts to fix the unit. See the outline drawing at the back of this manual.
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2. WIRING Refer to the interconnection diagram at the back of this manual to connect cables. Distributor DS-610 Remote Controller RD-501/ Dimmer Controller RD-502 TTYCYS-4 Display Unit (main) DS-600 100-240 VAC (DPYC-2.5) DS-340 (CO-SPEVV-SB-C) ANALOG VOLTAGE OUT (TTYCS-1) ANALOG CURRENT OUT (TTYCS-1) KP IN/OUT (TTYCS-1, x2) ALARM SYSTEM ANALOG METER OUT (TTYCYS-1Q, x2) DIGITAL OUT DIGITAL OUT LOG/CONTACT, 200 pulse (DPYCY-1.
2. WIRING Connection of WAGO connector Remove the WAGO connector from each unit and connect each cable core to the WAGO connector. See the interconnection diagram at the back of this manual. The terminal opener is attached inside each unit. How to connect wires to WAGO connector Press downward. Terminal opener Wire Twist WAGO connector Procedure 1. Twist the cores. 2. Set and press the terminal opener downward. 3. Insert the wire to hole. 4. Remove the terminal opener. 5.
IV-2 sq. 9 8 7 6 5 4 3 2 1 6 5 4 3 2 1 TB8 TB7 10 9 8 7 6 5 4 3 2 1 14 13 12 11 10 9 8 7 6 5 4 3 2 1 TB9 12 11 10 9 8 7 6 5 4 3 2 1 TB4 5 4 3 2 1 CO-SPEVV-SB-C 0.
2. WIRING DS-610 Distributor Unit TB1 (LOG OUT), DPYC-1.
2. WIRING 2.2 Transceiver Unit DS-620 Cables TTYCY-4S, DPYCY-4 and the transducer cable are connected to the DS-620. Fabricate and pass them through their respective the cable clamps at the bottom.
2. WIRING 2.3 Display Unit DS-600, Remote Controller RD-501/ Dimmer Controller RD-502 (option) Use the TTYCS-4 cable to connect the display unit DS-600 to the distributor. Note: The cable length must be less than 150 m. DS-600 Display unit TTYCS-4 (TB1/2, for distributor) (TB3, for RD-501/502 (option)) 100 7 35 Arbitrary length M4 Sheath Vinyl tape x3 Wind the shield. . Vinyl tape TTYCS-1 (TB4, for RD-20/50 (option)) 35 100 Arbitrary length 7 Sheath Vinyl tape Vinyl tape Wind the shield..
2. WIRING Connect cables fabricated on the previous page to terminals on the back of the unit, and fix them with clamps. Display Unit DS-600 TB4 2 1 TB2 6 5 4 3 2 1 TB1 4 3 2 1 TB3 4 9 8 7 6 5 4 3 2 1 Remote Controller RD-501 9 8 7 6 5 4 3 2 1 TTYCS-1 Dimmer Controller RD-502 to Distributor Unit TTYCS-4 4 IV-1.25 sq. RD-20/RD-50 (ex. RD-50) TTYCS-4 TB4 2 1 6 5 4 3 2 1 TB2 TB3 TB1 4 3 2 1 DC to RD-20/50 to RD-501 For detail, see Operator’s Manual for RD-20 or RD-50.
2. WIRING 2.4 Junction Box (DS-640, option) The optional Junction Box DS-640 permits extension of the cable connected between the Junction Box and the Transceiver Unit up to maximum of 500 m. Fabricate two TTYCY-4S and DPYCY-4 cables as shown below. DS-640 Junction Box TB1/TB2, TTYCY-4S 120 10 7 30 100 Vinyl tape ×3 TB101, DPYCY-4.
3. MENU SETTINGS After the installation is completed, set up the system from the Service and System menus. 3.1 How to Use the Service Menu 1. Press the [PWR] key while pressing the [DISP] key to show the Service menu. Service menu 2. Press S or T to select a menu item, and press the [ENT] key to show the setting window. 3. Press S or T to change the setting, and press the [ENT] key. To return to the menu, press the [MENU/ESC] key.
3. MENU SETTINGS Menu item Meaning Option (default in boldface) Operation Select Main or Sub to use. (For the display unit connected to TB7 in DS-610, select Main.) Output Data Format Select the version of IEC61162 data to output IEC61162-1 Ed.2 from DS-610. IEC61162-1 Ed.3 IEC61162-2 Ed.1 Input Data Format IEC Main, Sub 61162_IN_1 Select IEC data format input to the channel 1 IEC61162-1 Ed.2 of the IN port, TB2-#1, 2 in DS-610. (main IEC61162-1 Ed.3 display only) IEC61162-2 Ed.
3. MENU SETTINGS 3.2 How to Set the System Menu Set the items on the System menu after completing those on the System menu. 3.2.1 How to show the System menu 1. Press the [PWR] key to turn the power on. 2. Press the [MENU/ESC] key to show the main menu. 3. Press T to select [System], and press the [ENT] key. System menu 3.2.2 How to set ship’s data Enter the dimensions of your ship on the Setting Ships Data menu. 1.
3. MENU SETTINGS 2. Select an item, and press the [ENT] key to show the setting window. Refer to the table in below to enter the dimensions. Item Meaning LOA Ship’s length Setting range 50.0 to 400.0 m B Ship’s width 5.0 to 100.0 m L1 Horizontal distance from the ship’s bow to transducer 0.0 m to the setting value for “LOA” L2 Horizontal distance from port to transducer 0.0 m to the setting value for “B” L3 Horizontal distance from sip’s bow to GPS antenna 0.
3. MENU SETTINGS 7. Enter the offset value if transducer is not installed perfectly with ship’s fore-aft line (setting range: -60.0 to +60.0°). Measure the difference between ship’s fore-aft line and the line on the transducer, and enter it. 㪸 Offset: +0 3.2.4 Offset: +a 㪸 Offset: -a How to correct the ship’s speed Correct the speed error using the test sheet at the back of this manual. 1. Press T to select [SOG Calibration], and press the [ENT] key. 2.
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APPENDIX 1 CALIBRATION Milepost run It is common practice to check a new ship’s performance at an official trial run. Take this opportunity to calibrate the DS-60. In practice, the ship speed is evaluated as follows. 1. Calculation with transit posts Steer the ship at a steady speed on the test course, e.g. A→B in the illustration. Speed is obtained from the following equations. Note that Sg1 and Sg2 are both speeds over the ground (SOG); however the DS-60 provides the speed through the water.
APPENDIX 2. Calculation with DS-60 To measure the distance run between points A and B by DS-60, do the following: 1. Reset the distance run figure of DS-60 to zero by selecting Reset on the Trip DIST menu at the moment the ship passes point A. 2. Run the ship from A to B at full speed, timing with a stopwatch. 3. Read the distance run (nm) and time taken to run (second) exactly at the moment the shipshape point B. 4. Run the ship from B to A at full speed rehearing to step 1 through 3.
AP-3 Mean Mean Mean Mean Mean Run No. Time TEST SITE NAME Out RPM Engine kn Doppler speed log Speed Distance run Time (s) (kn) Time (s) Error (kn) Milepost TRIM Aft (kn) (m) (deg) (m/s) EM-Log Depth Course Wind CALIBRATION SHEET FOR DS-60 SHIP'S LENGTH (m) DRAFT Fore Ser. No.
APPENDIX 2 JIS CABLE GUIDE Cables listed in the manual are usually shown as Japanese Industrial Standard (JIS). Use the following guide to locate an equivalent cable locally. JIS cable names may have up to 6 alphabetical characters, followed by a dash and a numerical value (example: DPYC-2.5). For core types D and T, the numerical designation indicates the cross-sectional Area (mm2) of the core wire(s) in the cable.
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D-1
D-2
D-3
D-4 9/Dec/08 R.
D-5 5/Mar/09 R.
D-6 9/Dec/08 R.
D-7 14/Jul/09 R.
D-8 14/Jul/09 R.
D-9 26/Oct/09 R.
D-10 9/Dec/08 R.
D-11 9/Dec/08 R.
D-12 9/Dec/08 R.
100VAC 1φ,50/60Hz *1 DPYC-1.5 TB1 1 AC 2 AC J3(NH7P) TXD-H TXD-C RXD-H RXD-C +12V 0V FG 1 2 3 4 5 CO-0.2x5P,MAX.5m 7 6 5 4 3 2 1 1 2 3 4 5 6 7 P P P VSF-2sq. 5m *1 TTYC(Y)-7S,MAX.