DUAL-FREQUENCY SEARCHLIGHT SONAR CH-300 www.furuno.co.
The paper used in this manual is elemental chlorine free. ・FURUNO Authorized Distributor/Dealer 9-52 Ashihara-cho, Nishinomiya, 662-8580, JAPAN Telephone : +81-(0)798-65-2111 Fax : +81-(0)798-65-4200 All rights reserved. Printed in Japan A : APR . 2005 B : SEP . 07, 2007 Pub. No.
SAFETY INSTRUCTIONS WARNING WARNING Install the specified transducer tank in accordance with the installation instructions. If a different tank is to be installed the shipyard is solely responsible for its installation, and it should be installed so the tank doesn't strike an object. ELECTRICAL SHOCK HAZARD Do not open the equipment. Only qualified personnel should work inside the equipment. Turn off the power at the switchboard before beginning the installation.
CAUTION CAUTION Ground the equipment to prevent electrical shock and mutual interference. WORKING WITH THE SONAROIL Precautions Keep oil away from eyes. Wear protective gloves when working with the oil. The oil can cause inflammation of the eyes. Observe the following compass safe distances to prevent deviation of a magnetic compass: Standard Do not touch the oil. Wear protective gloves when working with the oil. The oil can cause inflammation of the skin. Steering CH-302/ MU-100C 0.80 m 0.
TABLE OF CONTENTS SYSTEM CONFIGURATION ·······················································································iv EQUIPMENT LISTS ····································································································v 1. MOUNTING ·············································································································1-1 1.1 Monitor Unit/Control Unit ............................................................................................................
SYSTEM CONFIGURATION INTERFACE UNIT IF-8000 MONITOR UNIT MU-100C Note 2 Navigator Control Unit Note 1 Display Unit VGA Ext. Monitor Remote Controller Note 2 CONTROL UNIT CH-302 TRANSCEIVER UNIT CH-303 Satellite compass or NMEA Input 12-24 VDC DATA/VIDEO OUT Rectifier RU-1746B-2 Speaker Motion Sensor 100/110/200/220 VAC 12-24 VDC 12/24 VDC HULL UNIT CH-304/305 Note 1: MU-100C is the standard supply monitor unit. An external monitor may be connected via the interface unit (option).
EQUIPMENT LISTS Standard Supply Name Control Unit/ Monitor Unit Control Unit Interface Unit Transceiver Unit Hull Unit Spare Parts Installation Materials Accessories Type CH-302/ MU-100C CH-302 IF-8000 CH-303 CH-304 CH-305 SP06-01101 SP06-01102 SP06-01103 SP06-01111 CP06-01200 CP06-01201 CP06-01202 CP06-01203 CP06-01204 CP06-01205 CP06-01261 CP06-01501 CP02-06600 CP02-06610 CP02-06620 FP02-05100 FP06-01410 Code no.
Options Name Remote Controller Interface Unit Motion Sensor Monitor Unit Control Unit Clinometer Loudspeaker Signal Cable Rectifier Cable assy. Control Unit Separate Kit Flush mount kit Control unit flush mount kit Tank Type CH-256-E IF-8000 MS-100 MU-100C CH-302-E BS-704 SC-05WR S06-9-5 RU-1746B-2 MJ-A6SPF0012-050 MJ-A6SPF0012-100 MJ-A6SPF0011-050 MJ-A6SPF0011-100 OP06-15-1.5 NEW OP06-15-5 NEW OP02-83-1.
1. MOUNTING NOTICE Do not apply paint, anti-corrosive sealant or contact spray to coating or plastic parts of the equipment. Those items contain organic solvents that can damage coating and plastic parts, especially plastic connectors. 1.1 Monitor Unit/Control Unit This searchlight sonar has two types of shipments, unibody type which is shipped with monitor unit, and blackbox type which is shipped without a monitor unit, but has an interface unit. For blackbox type, see page 1-5.
1. MOUNTING 1 Bracket (rear view) 1 2 2 3 3 4 4 Bracket, rear view 3. Coat threads of upset screws (M6x16, 2 pcs.) used to fasten bracket to mounting base. 4. Fasten the bracket to the mounting base with two upset screws. (Use the upper holes to tilt the monitor unit 20°; lower holes to tilt it 9°.
1. MOUNTING Flush mounting Flush mounting for unibody (Type: OP06-16, Code no.: 006-556-300) Name Type Code No. Qty Remarks Fixing metal 06-021-1311-2 100-279-612-10 1 Self-tapping screw 5x20 000-162-609-10 6 Hex. bolt M4x12 000-162-939-10 4 1. Cut out a hole (W287 x H297) in the mounting location. 2. Fasten monitor/control unit with the fixing metal (supplied) and four hex. bolts (M4x12, supplied). 3.
1. MOUNTING Bracket (rear view) 1 1 3 2 2 4 3 4 Bracket, rear view 4. Coat threads of upset screws (M6x16, 2 pcs.) used to fasten bracket to mounting base. 5. Fasten the bracket to the mounting base with two upset screws. (Use the upper holes to tilt the monitor unit 20°; lower holes to tilt it 9°.) Flush mounting for monitor unit (Type: OP06-17, Code no. 006-556-310) Name Type Code No. Qty Remarks Fixing metal 06-021-1321-2 100-279-622-10 1 Self-tapping screw 5x20 000-162-609-10 4 Hex.
1. MOUNTING 1.1.4 Blackbox type The blackbox type requires a VGA monitor, connected via the interface unit IF-8000. Supply commercial monitor and interconnection cable (Max. length 15 m with Dsub-15P connectors of male, three rows of 15 pins). The monitor used should satisfy the specifications shown below. • VGA type • ANALOG RGB 0.7 Vpp, positive polarity • TTL level H, V, Negative polarity Note: The LCD monitor MU-151C does not require the interface unit IF-8000.
1. MOUNTING To mount the control unit separate from the monitor unit, the optional control unit separate kit is required. Mount the control unit same as the above procedure. See the outline drawing at the back of this manual to mount. Type: OP06-15-1.5 NEW Type: OP06-15-5 NEW Name Cable Code no.: 006-559-140: with 1.5 m cable Code no.: 006-559-150: with 5 m cable Type Code no.
1. MOUNTING 1.3 Transceiver Unit 1.3.1 General mounting considerations • The mounting location should be well ventilated and dry. • The unit can be mounted on a bulkhead or the deck. • The maximum cable length between the transceiver unit and the raise/lower drive unit is 50 m. • The maximum cable length between the transceiver unit and the monitor (interface) unit is 10 m. • Keep the transceiver unit out of splash.
1. MOUNTING 1.4 Hull Unit 1.4.1 General mounting considerations • Noise and air bubbles will affect performance. • Do not turn on the equipment with the transducer exposed to air. Exposing the transducer to air may damage it. 1.4.2 Installation position considerations Discussion and agreement are required with the dockyard and ship owner in deciding the location for the hull unit.
1. MOUNTING 1.4.3 Transducer tank Tank length Shorten the transducer tank so the transducer is lowered into water as deep as possible. Pay particular attention to the tank length Lt. Determine the length of the main shaft. • Length of main shaft = Lt + 200 mm (for 400 stroke) • Length of main shaft = Lt + 50 mm (for 250 stroke) Note: When the retraction tank is constructed locally, finish it so that welding beads do not protrude on the inner surface of the tank.
1. MOUNTING Mounting of transducer tank Install the transducer tank referring to the hull unit outline drawings at the back of this manual. Note 1: When making a retraction tank locally, the inside diameter of the retraction tank should be φ190±0.5 as shown in the outline at the back of this manual. If larger, the hull unit may be damaged. Note 2: Locate the retraction tank so that the center of any two bolt holes is facing the ship’s bow. a=b a b 1.4.
1. MOUNTING 1. Calculate necessary length of main shaft from the length of retraction tank Lt and cut off the unnecessary portion. Supplied length: 2.2 m or 3.8 m Lt + 200 mm for 400 mm travel Lt + 50 mm for 250 mm travel Chamfer the edge to protect O-ring from damage. Take care not to damage. 2. Remove hex bolt, nut, spring washers, flat washers and trunnion pins from the main body flange. Then, mount the raise/lower drive unit on the shaft sleeve by using the hardware removed.
1. MOUNTING 4. Fully screw main shaft into the soundome neck, and then unscrew by four turns. Coat threads with CEMEDINE HIGH SUPER. Main Shaft Grasp the soundome neck with a wrench, and tighten the shaft with a pipe wrench. Coat threads with CEMEDYNE HIGH SUPER. Applying CEMEDINE HIGH SUPER to main shaft 5. Screw in main shaft completely. 6. As shown in the drawing below, confirm that the narrowest gap between the tank guide, and retraction tank in the range (20 to 170 mm) is within 0.5 mm.
1. MOUNTING 7. If the gap at a side is more than 0.5 mm, install shim(s) to make the gap within 0.5 mm. a) Unscrew four M10x50 bolts. b) Unscrew four countersunk screws, then attach shim(s) with the countersunk screws as shown below. Nut Flat washer Countersunk screw (M4x16) Hex. bolt (M10x70) Guide plate Shim (1.0) Flat washer Shim (1.5) Spring washer Hex.
1. MOUNTING 1800 8 1600 7 1400 6 1200 5 1000 4 800 3 600 400 2 200 1 0 0 189 190 191 192 193 Tank inside dia. Φ B (mm) Shim thickness (mm) Length A (mm) tank shortened The table below shows tank length and necessary shim thickness. In addition, the shim thickness shown is for one side. For example, when cutting the 1800 mm tank to 800 mm, the tank inside diameter is 191.25 mm, and shim thickness is 2.5 mm as shown the table in below. 194 For 1 m tank For 1.
1. MOUNTING 8. Coat the inside of the tank guide with ADHESIVE 1104 200G. Then, fasten tank guide at the neck of the main shaft securely with M10X80 bolts. Hex. bolt (M10X80) : Coat with ADHESIVE 1104 200G Flat washer Spring washer Nut * Bow mark Bow Face the tank guide toward ship's bow. Tank guide attachment 9. Pass the main shaft through the flange assembly. 10. Pass the main shaft through the shaft retainer at the raise/lower drive unit. Pipe cap U-nut Shaft retainer Spring washer Hex.
1. MOUNTING 11. Align the bow mark on the soundome with the bow mark on the flange assembly, and then fix the main shaft with and shaft retainer. 12. Fix the jubilee clip to the main shaft. Hex. bolt Shaft retainer 15 mm 1-2 mm Jubilee Clip Main shaft Note: Attach the shaft retainer so it is 15 mm from the top of the shaft. The soundome is then placed 10 mm above the bottom of tank when retracted. 13. Insert grease cotton (supplied with flange assembly), and fix them with the cotton retainer as follows.
1. MOUNTING Rotate 4 or 5 turns by hand to make sure that turning mechanisms are functioning properly. Socket head cap screw 10pcs, M5x30 Spring washer O-ring Remove. Apply KINORUSTER. Soundome Protection sponge Detaching the soundome 18. Stand the soundome upright on top of the soundome packing. Fill the soundome with oil (supplied) so the level is 5 cm from the top of the soundome. Keep the soundome packing for future use.
1. MOUNTING CAUTION Keep oil away from eyes. Where protective goggles when working with the oil. The oil cause inflammation of the eyes. Do not touch the oil. The oil can cause inflammation of the skin. Wear protective gloves when working with the oil. Do not ingest the oil. Diarrhea or vomiting can result. Keep the oil out of reach of children. EMERGENCY If the oil enters the eyes, flush with clean water about 15 minutes. Consult a physician. If oil contacts skin, wash with soap and water.
1. MOUNTING Note 2: When the soundome is painted (to keep marine life off the transducer), observe the following precautions: • Use only anti-fouling paint type MARINE STAR 20 (Manufacture: Chugoku Marine Paint Co., Ltd., Japan). • Paint only the plastic portion of the dome. Painting the metal parts causes electric corrosion. Paint area 20. Clean surface of gasket, tank flange and shaft sleeve, and then coat flange gasket with ADHESIVE 1104 200G. 21. Lightly coat bolts, nuts and washers with KINORUSTER.
1. MOUNTING 23. Fix the shaft sleeve and retraction tank with hex bolts, flat washers and spring washers.
1. MOUNTING Checking manual raise/lower of soundome with hand crank Perform this check after all wiring has been completed. CAUTION Turn the main power off before this check, otherwise the raise/lower motor action may cause injury. 1. 2. 3. 4. Turn off the breaker on the hull unit. Detach the gear cover. Set wrench (opposite side19 mm) to the screw shaft gear. The transducer should rise/lower smoothly with even force in upper to lower limits.
1. MOUNTING 1.5 Interface Unit The interface unit is shipped with the blackbox type to enable connection of a monitor. Note that this unit is not necessary when using monitor MU-151C. 1.5.1 General mounting considerations • The mounting location should be well ventilated and dry. Avoid locations subject to water splash or rain. • The unit can be mounted on a bulkhead or the deck. • The maximum cable length between the interface unit and the transceiver unit is 10 m.
1. MOUNTING 1.6 Motion Sensor MS-100 (option) The MS-100 measures ship’s pitching and rolling angles with a sensor, using the principles of the gyroscope. The MS-100 is free from error caused by ship’s vertical and horizontal motion. Therefore, it can be installed at any convenient location. However, ship’s semi-permanent inclination due to loading imbalance cannot be detected. Compensate for this as described in Chapter 3. 1.6.
1. MOUNTING 1.7 Clinometer BS-704 (option) The clinometer detects ship’s inclination caused by ship’s rolling, pitching and its output is used to stabilize the sonar beam against rolling and pitching. The clinometer is, in principle, a pendulum. It measures the inclination of the ship by sensing the direction of gravity acted on it and therefore when installed on a ship, it should be placed on or near the rotation axes of the ship’s rolling and pitching.
2. WIRING 2.1 Wiring Among Units • The figure on the next page shows wiring among units. • The signal cables are fitted with connectors. Connect the cables to the monitor, transceiver and hull units referring to the interconnection diagram on page S-1. • The power cable should be arranged locally. Use power cable type DPYCYS-2.5 (Japan Industrial Standard cable) or equivalent cables. Attach crimp on lugs (FV2-4) as shown below. Armor 30 40 5 FV2-4 (blue) Vinyl sheath Wind vinyl tape.
2. WIRING Navigation equipment Monitor/control unt CH-302/MU-100C Note 3 MJ-A10SPF0002-0015 0.15 m Note 1 (5 m) 06S4078 (5/10m) Note 2 Interface unit *a IF-8000 *b Remote controller Monitor (User supply) Transceiver unit CH-303 Note 4 MJ-A6SPF 0012 Loudspeaker (w/cable) DPYCYS-2.5 12-24 VDC Satellite compass 06S4037 (10m) Ext. KP Motion sensor Clinometer 06S4081 (3.5/5.
Interface unit IF-8000 Note 1 Navigation equipment Max. 15m External monitor Note 2 Note 3 *a 06S4078 (5/10m) 06S4078 (5/10m) Note 3 * b Interface unit External monitor CONT MJ-A10SPF0002-050 (5m) Control unit CH-302 REM Control unit, rear view (5m) Remote controller Transceiver unit CH-303 SPEAKER MJ-A6SPF 0012 Loudspeaker (w/cable) DPYCYS-2.5 Satellite compass 12-24VDC 06S4081 (3.5/5.2m) Ext. KP 06S4037 (10m) Monitor unit Clinometer 06S4080(15/30/50m) 12/24VDC DPYCYS-2.
2. WIRING 2.2 Transceiver Unit Connect the cables as shown in the figure below. 06P0254 J3 7P-NH connector (local supply) J6 J5 J2 06P0255 Tie these cables with locking spacer. *Note SPEAKER External loudspeaker SC-05WR HULL UNIT DATA/VIDEO OUT Monitor unit MOTION SENSOR MU-100C or 06S4080 Interface unit Hull unit External KP IF-8000 CH-304/CH-305 Motion sensor MS-100 or Clinometer BS-704 + *Note Earth To ship's earth NMEA/SATELLITE COMPASS Satellite compass SC-50/110, etc.
Synchronizing Transmission with Echo Sounder or Other Sonar To synchronize transmission of the CH-300 with an echo sounder or other type of sonar, connect it as shown below.
2. WIRING 2.3 Hull Unit Pass the cables to the 06P0257 Board, through the cable protectors. Fasten glands securely by hand. J2 06P0257 J3 Cable from transducer 06S4081 Attach the EMI core RFC-4 (supplied) to this cable, and then fix the core to the cable for JI with the cable tie CV-100N (supplied). J1 *Note J1 J2 Cable from transceiver unit 06S4080 *Note TB2 + Power cable 250V-DPYCYS-2.5 - *Note Power switch Should always be in up position (ON). 06P0243 Earth Connect to ship's earth.
2.4 Interface Unit DATA/VIDEO IN DATA/VIDEO OUT RGB OUT Transceiver unit cable 06S4078 Monitor unit cable 06S4078 CONT NMEA VGA NAV Earth monitor Control Connect to ship's earth. unit cable MJ-A10SPF0002 (1.5/5 m) The blackbox type requires connection of a VGA monitor, via the interface unit IF-8000. Supply monitor and interconnection cable (Max. length 15 m with Dsub-15P connectors of male, three rows of 15 pins). The monitor used should satisfy the specifications shown below.
2. WIRING External monitor Transceiver 06S4078 Interface unit A unit 06S4078 Display unit MU-100C A+B<15m B Control unit may be connected to interface unit or display unit. External monitor External monitor Transceiver 06S4078 unit A Interface unit 06S4078 C Interface unit A+C<15m Connect control unit to an interface unit. 2.5 I/O Sentences Talkers may be chosen from among GP, LC, LA, DR, DE and other (II). Refer to “NAV DATA” in System Setting 1 menu.
3. ADJUSTMENTS 3.1 General Checks General checks Check Item Check point, Rating On-keel Installation Retraction tank level Off-keel Installation Within 1 m Clearance between transducer and bottom of retraction tank when transducer is completely retracted by hand crank 1 cm Transducer travel (lowered by hand clank) 400 travel: Minimum 30 cm Note: For checking purposes, a clearance of approximately 1 meter is required beneath the bottom of the transducer.
3. ADJUSTMENT General checks (con’t) Check Item Check point, Rating Wiring check All cables are correctly connected. All lead wires are tightly fixed with contact pins or crimp-on lugs. All screws are firmly fastened. Cables are firmly secured. Cable shields are properly grounded. Rejecting source of noise and interference Noise generating machinery (motor, radiotelephone, TV set, etc.) are not placed nearby. Magnetic devices are not placed in the vicinity of display unit. 3.
3. ADJUSTMENT ** SYSTEM MENU ** SYSTEM SETTING: RANGE-SONAR MODE RANGE-VERTICAL MODE RANGE-E/S MODE RANGE-TRACK MODE COLOR PALETTE LANGUAGE SYSTEM BACKUP LOAD BACKUP DATA HEADING OFFSET, DRAFT OFFSET ADJ MOTION SENSOR TX FREQ ADJUST TEST TEST PATTERN DEMO MODE DEFAULT : MENU DISPLAY MENU: END : SELECT System menu 5. Press ▼ to select TEST. 6. Press ► to show the test display. MAIN PROGRAM NO. 0650111-**.** PANEL PROGRAM NO. 0650112-**.
3. ADJUSTMENT 3.3 Heading Alignment Setting The heading line can be compensated from the system menu ( –180° to +180°). 1. Locate a target (buoy, etc.) in the bow direction and display it on the screen at close range, read deviation. The heading alignment is correct when the target is displayed at 12 o’clock on the screen. Heading 12 o'clock position Buoy When on-screen target is skewed right, transducer heading is skewed left. Checking heading alignment 2. 3. 4. 5. 6.
3. ADJUSTMENT 3.4 Setting for Synchronizing Transmission with other Equipment To synchronize transmission with other echo sounder (see paragraph 2.2), do as follows: 1. Press the MENU key to display the menu. 2. Press ◄ to select COM1 at the top of menu display. MENU COM1 COM2 HORZ VERT TX POWER MAX PULSELENGTH TX RATE LONG 10 OFF INT REJECT AGC AUDIO LEVEL : SELECT ES PRESET SYS OFF 0 : CHANGE MENU: END Menu (COM1) 3. Press ▼ to select TX RATE. 4. Press ► to display the setting window.
3. ADJUSTMENT 3.5 Setting for Satellite Compass FURUNO Satellite Compass SC-50/110 can be connected to feed rolling/pitching data to this equipment. Connect the SC-50/110 sensor to the NMEA/SATELLITE COMPASS port, and set up this port as below. 1. 2. 3. 4. 5. Press the MENU key to show the menu. Press ► to select SYS at the top of menu display. Press ▼ to select GO TO SYS MENU. Press ◄ to select YES to display the system menu. Press ▼ to select SYSTEM SETTING.
3. ADJUSTMENT ** SYSTEM SETTING 2 ** : 1 MENU 2 GAIN SETTING PROTECT : OFF ON HORZ/HISTORY : OFF ON HORZ/VERT ZOOM : OFF ON HORZ/PLOTTER : OFF ON EMPHASIS MODE : OFF NORMAL STABILIZER AUTO RETRACTION : OFF : OFF MOTION SENSOR (OFF, 5-15 kt) SPEED ALARM/MESSAGE : OFF SWEEP INDICATOR : DOT ON LINE DEFAULT SETTING YES : NO RED SAT. COMPASS MAXIMUM ALLOWABLE SPEED IS 15 KNOTS WHILE SOUNDOME IS BEING RETRACTED.
3. ADJUSTMENT 3.6 Setting of Motion Sensor/Satellite Compass When connecting the motion sensor, clinometer or satellite compass, enter ship’s roll and pitch angles as shown below. Note that the adjustment can be done only when connected to the MOTION SENSOR port. For the satellite compass, however, do not duplicate this adjustment; enter values at one location only. 1. 2. 3. 4. 5. Press the MENU key to display the user menu. Press to ► select SYS at the top of the menu display.
3. ADJUSTMENT 3.7 System Back Up After setting up the equipment, follow the procedure below to back up system settings. Backup data can be loaded in the event of equipment trouble, to restore previous system settings. 1. 2. 3. 4. Press the MENU key to display the user menu. Press ► to select SYS at the top of the menu. Press ▼ to select GO TO SYS MENU. Press ◄ to select YES. The system menu appears. 5. Press ▼ to select SYSTEM BACKUP. 6. Press ► to display the system backup menu.
3. ADJUSTMENT 3.8 Setting of Interface Unit Set DIP switch S1 in the interface unit as follows. • A unit is connected to DATA/VIDEO OUT port of the interface unit : all OFF. • Nothing is connected to DATA/VIDEO OUT port of the interface unit: all ON. OFF J1 J2 J6* J7* BUFFER ON THROUGH S1 J3 *: J6 and J7 set to "THROUGH" side.
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D-11 Takahashi T. Takahashi T.
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2 CH-304 400mmストローク TRAVEL 250mmストローク TRAVEL CH-305 A 上下動部 RAISE/LOWER DRIVE UNIT CH-3041 CH-3051 4B2 PRA 06P0257 旋回俯仰部 SOUNDOME CH-3042 12/24VDC 06S4081,3.5/5.2m B *3 J2 VHR-3N TD1 1 TD2 2 TD GND 3 *3 J1 XHP-12 TIP1 1 TIP3 2 TIP2 3 TIP4 4 TRP1 5 TRP3 6 TRP2 7 TRP4 8 TR0 9 +12V 10 GND 11 GND 12 SOUNDOME 5B1 DOM 06P0244 *3 VHR-3N 1 2 3 J1 TR1 TR2 TD GND NC J2 J3 TD1 SIGP+ TD2 SIGPTD GND NC XHP-20 VHR-4N 1 2 3 4 XHP-3 1 2 3 *3 06S4080 15/30/50m φ13.
CH-304 400mmストローク TRAVEL 250mmストローク TRAVEL CH-305 A 上下動部 RAISE/LOWER DRIVE UNIT CH-3041 CH-3051 4B2 PRA 06P0257 旋回俯仰部 SOUNDOME CH-3042 12/24VDC 06S4081,3.5/5.2m B *3 J2 VHR-3N TD1 1 TD2 2 TD GND 3 *3 J1 XHP-12 TIP1 1 TIP3 2 TIP2 3 TIP4 4 TRP1 5 TRP3 6 TRP2 7 TRP4 8 TR0 9 +12V 10 GND 11 GND 12 SOUNDOME 5B1 DOM 06P0244 *3 VHR-3N 1 2 3 J1 TR1 TR2 TD GND NC J2 J3 TD1 SIGP+ TD2 SIGPTD GND NC VHR-4N 1 2 3 4 XHP-3 1 2 3 *3 06S4080 15/30/50m φ13.7 φ3.
