COLOR SECTOR SCANNING SONAR MODEL CH-37
The paper used in this manual is elemental chlorine free. FURUNO Authorized Distributor/Dealer 9-52 Ashihara-cho, Nishinomiya 662-8580, JAPAN Telephone : 0798-65-2111 Fax 0798-65-4200 : All rights reserved. Printed in Japan FIRST EDITION : JUL. 1998 E2 Pub. No. IME-13030-E2 ( HIMA ) CH-37 : JUL.
SAFETY INSTRUCTIONS WARNING WARNING Install the specified transducer tank in accordance with the installation instructions. If a different tank is to be installed the shipyard is solely responsible for its installation, and it should be installed so the hull will not be damaged if the tank strikes an object. ELECTRICAL SHOCK HAZARD Do not open the equipment unless totally familiar with electrical circuits and service manual. Only qualified personnel should work inside the equipment.
CAUTION Ground the equipment to prevent electrical shock and mutual interference. Observe the following compass safe distances to prevent deviation of a magnetic compass: Display unit Standard compass Steering compass 2.2 m 1.6 m WORKING WITH THE SONAR OIL Precautions • Keep oil away from eyes. Wear protective gloves when working with the oil. The oil can cause inflammation of the eyes. • Do not touch the oil. Wear protective gloves when working with the oil.
TABLE OF CONTENTS EQUIPMENT LISTS ................................................................................................... iv SYSTEM CONFIGURATION ................................................................................... v MOUNTING 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 Hull Unit ..................................................................................................................... 1-1 Transceiver Unit .............................................................................
EQUIPMENT LISTS Standard Supply Name Type Code No. Qty Remarks Display Unit CH-370 – 1 Transceiver Unit CH-341 – 1 60/81/113/162 kHz, select one Hull Unit CH-342 – 1 60/81/113/162 kHz, 24/32 VDC, Shaft length 1.17/2.2/3.
Optional Equipment Name Type Code No. Remarks Motion Sensor MS-100 Clinometer BS-704 Remote Control Box CH-343 Steel Retraction Tank 06-007-1570 000-065-066 1.0 m Steel Retraction Tank SHJ-0001 000-066-643 1.8 m Steel Retraction Tank 06-007-1571 000-065-070 3.5 m FRP Retraction Tank SHJ-0022 000-066-644 1m FRP Retraction Tank 06-007-1573 000-065-067 1.8 m Aluminum Retraction Tank OP10-5 000-069-763 1 m, with inst.
SYSTEM CONFIGURATION OPTIONAL SUPPLY STANDARD SUPPLY DISPLAY UNIT CH-370 LOUDSPEAKER SC-05WR EXTERNAL MONITOR Clinormeter MOTION SENSOR or BS-704 MS-100 External Interface OP06-13 (Built-in) 24-32V DC External Interface OP06-14 (Built-in) 06S4067 15/30/50M 02S8040 6M 250VDPYCYS-2 REMOTE CONTROL BOX CH-343 250V-DPYCYS-2 250V-DPYCYS-2 250V-DPYCYS-2 250V-DPYCYS-2 : Connector to fitted at installation : Connector fitted at factory : Crimp-on lug to be fitted at installation NOTE 1: Two sets of r
Hull unit assembly combination R / L D R I V E Power Freq. Type Code No. 113kHz U N I T 113kHz Standard Option S H A F T Type Code No. Type Code No. Type Code No. 3.7 m cable 2.7 m cable 5.3m cable S O U N D O M E Power Freq. Type Code No. Power 113 Freq. Type Code No. Power Freq. Type Code No. 113 113 T A N K Mat. Steel Type Code No. Mat. Type Steel Code No. Mat. Type Code No. Steel Alum.
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MOUNTING 1.1 Hull Unit General mounting considerations • Noise and air bubbles will affect performance. • Keep the transducer away from oil. Oil can corrode the cable. • Do not expose the transducer to hot water. Hot water can damage the transducer. • Do not turn on the equipment with the transducer exposed to air. Exposing the transducer to air may damage it.
Mounting method A typical mounting method is shown in the outline drawing at the back of this manual. Consult ship’s owner, dockyard and user to determine appropriate mounting method. Pay attention to safety (strength, watertighness) first, followed by ease of maintenance and inspection. Tank length Shorten the transducer tank so the transducer is lowered into water as deep as possible. Cable gland Washer Pay particular attention to the tank length Lt.
Assembling and mounting of hull unit The hull unit is shipped disassembled as the parts shown in the hull unit kit on pages 1-10 and 1-11. Assemble the hull unit as shown in the procedure below. Necessary tools Name Specification Remarks Wrench For M10 (Hex. size 17 mm) Wrench For M20 (Hex. size 20 mm) Pipe Wrench 55 mm Ball Wrench Hex size 4 mm Supplied with hull unit kit 1. Unscrew 10 pieces of socket head cap screws with the ball wrench (supplied) to detach the soundome.
2. Fill the soundome with sonar oil 6 cm below the top of the dome. (Use only the specified sonar oil. Use of other sonar oils may affect performance.) Reattach the soundome. Frequency (kHz) 60 81 113 CAUTION 162 Sonar oil 4L (000-824-033) No Yes Yes Yes Super sonar oil 4L (000-804-568) Yes No No No Ball wrench WORKING WITH THE SONAR OIL Precautions • Keep oil away from eyes. Wear protective gloves when working with the oil. The oil can cause inflammation of the eyes. • Do not touch the oil.
4. Fasten the main shaft to the soundome assembly as follows: a) Attach screw lock nut to main shaft. b) Fully screw main shaft into the soundome neck, and then unscrew by four turns. Coat threads with adhesive (HIGH SUPER). c) Screw in main shaft completely and tighten the lock nut with spanner. d) Tighten socket-set screw on lock nut. e) Fasten two reinforce metal fittings to connect the main shaft and the soundome assembly securely (Not using the stopper washer).
5. Clean the main shaft and pass it through the main body flange. Check that O-ring is in position. Main body flange Figure 1-7 Passing main shaft through the main body flange 6. Set the grease cotton to the main body flange and tighten the grease cotton retainer temporarily. Space joints of grease cotton 120° apart and push them into body flange. Wind grease cotton onto main shaft and cut it as shown below. Flat washer Figure 1-8 Installing grease cotton on the main shaft 7.
Pipe clamp Inscribe bow mark, referring to the bow mark on the soundome. Gasket Cable gland Hold here with pipe wrench. 70 Flat washer Pipe cap 3 Tighten cable gland for gap of approx. 3 mm. For 2.2 m, 3.8 m shaft Figure 1-10 Passing pipe clamp, gasket, flat washer and cable gland on main shaft 9. Fasten the hull unit to the transducer tank, orienting it so the ship’s fore-aft line crosses the front panel of the raise/lower drive block at an angle of approximately 45 degrees.
10.Install the raise/lower drive block as follows: a) Rotate the main shaft so the bow mark faces ship’s bow. b) Install the raise/lower drive block onto the main body flange. c) Fix the main shaft with the shaft retainer. d) Loosen the fastening band, slide it up to the shaft retainer and fasten it. e) Check that the distance from the top of the main shaft to the top of the shaft retainer is as follows: 1.
Grease cotton retainer 7 to 9 mm Grease cotton Figure 1-13 Tightening the grease cotton retainer Checking manual raise/lower of transducer with hand crank Perform this check after all wiring has been completed. Ship’s mains power must applied to the hull unit, otherwise the magnetic brake of the raise/lower motor activates, disabling the manual raise/lower gears. 1. Turn off the breaker on the hull unit. 2. Detach the brake-off switch cover. 3.
Hull unit installation materials 1-10
000-824-033 1-11 60 kHz SUPER SONAR OIL 4L (000-804-568)
No. 32 33 34 35 36 NAME REINFORCEMENT METAL FITTING OUTLINE DESCRIPTIONS 06-018-3305-0 CODE NO. CODE NO. 8 000-864-131 M10 SUS304 SPRING WASHER CODE NO. 4 000-864-261 M10 SUS304 HEX. NUT CODE NO. 1-12 4 000-141-563 M10 SUS304 FLAT WASHER 2 CODE NO. 100-270-580 M10X100 SUS HEX.
Transceiver Unit Mounting considerations • The mounting location should be well ventilated and dry. • The unit can be mounted on a bulkhead or the deck. The unit weighs 8.5 kg so reinforce the mounting location if necessary. • Secure the maintenance space shown in drawing below for ease of maintenance and service. 350 282 75 32 505 475 342 32 100 75 (30) 66 20 310 120 1.
1.3 Display Unit Mounting considerations Select the mounting location considering the following conditions: • Select a location where the display unit can easily be operated while observing the fishing ground or area surrounding the vessel. • Locate the unit at least 1 meter away from equipment which contains magnets (radar magnetron, loudspeaker). • A magnetic compass will be affected if placed too close to the display unit.
1.5 Motion Sensor MS-100 (Option) The MS-100 measures ship’s pitching and rolling angles with sensors using the principles of the gyroscope. The MS-100 is free from error caused by ship’s vertical and horizontal motion. Therefore, it can be installed at any convenient location. However, ship’s semi-permanent inclination due to loading imbalance cannot be detected. Compensate for this as described in Chapter 3. Mounting considerations FORE • Vibration in the mounting area should be minimal.
External E/S interface installation kit Part Type, Q'ty Code No. Q'ty - - 1 External E/S Interface Assy. XH Connector Assy. 06-312 (6-6P) 006-550-830 1 Screw M3x6 000-881-103 4 Screw M3x8 000-881-404 1 Cable Ties No.249 000-515-871 1 1. Remove the display unit cover. 2. Remove the dummy plate at the rear of the display unit. Remove this dummy plate and fasten External Interface module here. Figure 1-19 Display unit, rear view 3. Connect XH connector assy. to the Interface Module. 4.
6. Bind cables with the cable tie (supplied). Pass cables from RBG-BUFF Board (03P9229) through clamp. Bind cables with cable tie. J4 Fix External Interface module with M4 x 8 screws. External Interface module FRONT REAR J3 MAIN Board 06P0227 Figure 1-20 Display unit, cover removed, right side view 7. Close the cover. 1.
Note 1: Set “RES.COLOR” field in the E/S menu to “LOG”. Note 2: Adjust “GAIN ” and “N.L.” of E/S memu.
1.8 Clinometer BS-704 (Option) The clinometer detects ship’s inclination caused by ship’s rolling and pitching and its output is used to stabilize the sonar beam against rolling and pitching. The clinometer is, in principle, a pendulum. It measures the inclination of the ship by sensing the direction of gravity acted on it and therefore when installed on a ship, it should be placed on or near the rotation axes of the ship’s rolling and pitching.
Cautions: (1) The vicinity of the hull unit (on the ship’s bottom) is too low and should be avoided, since the polarity of the measured value is reversed. (2) When it is impossible to install the clinometer on the intersecting point of both rolling and pitching rotational axes, a special effort should be made to install it at place where the vertical distance to the intersecting point is minimum. (3) The clinometer should be installed on the horizontal plane.
WIRING 2.1 Wiring Among Units • The figure on the next page shows wiring among units. • The signal cables are fitted with connectors. Connect the cables to the display, transceiver and hull units referring to the interconnection diagram and the drawing on page S-1. • The power cable should be arranged locally. Use power cable type DPYCYS-2 and DPYCYS-1.25 (both Japan Industrial Standard cables) or equivalent cables. Attach supplied power connector as shown below. Ground armor through connector clamp.
2-2 DC 24-32V BS-704 or MS-100 ClLINOMETER MOTION SENSOR LOUDSPEAKER SC-05WR EXTERNAL DISPLAY E/S DPYCYS-2 COPPER STRAP 1+ 23 SHIELD NAV1 NMEA NAV2 NMEA DPYCYS-2 Ground armor at terminal CH-370 DISPLAY UNIT DPYCYS-2 DPYCYS-1.
Front side Pass three cables thru proper cable entry holes. Rear side Note) Ground Terminal Note) Ground armor by metal clamp.
2.2 Synchronizing Transmission with Echo Sounder or Other Sonar To synchronize transmission of the CH-37 with an echo sounder or other type of sonar, connect it as shown below. Connections for synchronizing Tx with other E/S, sonar DISPLAY UNIT 06P0228 E/S, SONAR J3 KP1 > 3 > EXT SW > 5 > GND > 8 > KP OUT +5 V to 15 V CH-37 accepts a positive KP with amplitude of 5 V to 15 V. GND Make a hole for cable entry at the left side of the rear panel.
Menu setting 1. Press the MENU key. 2. Select SONAR at the top of the menu. MENU : SONAR BOTTOM/3D DUAL TX RATE (MAX 10) : 10 TX PULSE LENGTH : LONG SHORT TX OUTPUT POWER : A B TX EXT SYNC : OFF ON IR : OFF ON STABILIZER : OFF ON COLOR : 16 8 RES. COLOR : LOG LINEAR EXIT : E/S C (MAX) SQUARE PRESS MENU KEY Figure 2-5 SONAR menu 3. Set TX EXT SYNC to ON. 4. Press the MENU key.
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ADJUSTMENTS 3.1 General Checks Table 3-1 General checks Check Item Check point, Rating On-keel Installation Flush with keel Retraction tank level Off-keel Installation Within 1 m Above keel Clearance between transducer and bottom of retraction tank when transducer is completely retracted by hand crank. 1 cm Transducer travel (lowered by hand crank) Note: When checking, a clearance of approximately 1 meter is required under the bottom of the transducer.
Table 3-1 General checks (con’t) Check Item 3.2 Check point, Rating Wiring check • All cables are correctly connected. • All lead wires are tightly fixed with contact pins or crimp-on lugs. • All screws are firmly fastened. • Cables are firmly secured. • Cable shields are properly grounded. Rejecting source of noise and interference • Noise generating machinery (motor, radiotelephone, TV set, etc.) are not placed nearby. • Magnetic devices are not placed in the vicinity of display unit.
Horizontal beamwidth 06P0192 When the user wishes echoes to be displayed in high resolution, turn R40 on pcb 06P0192 clockwise to sharpen horizontal beamwidth. Do not turn it excessively clockwise, or an echo which should be displayed as a single solid mass may become hollow or split into smaller, fewer masses. Normally, set R40 at the midpoint of its travel. HI LO JP2 R61 R40 Photo No. 2058 Figure 3-1 Transceiver unit, cover opened 3.3 Heading Alignment 1. Locate a target (buoy, etc.
2. When the heading alignment is incorrect, loosen four bolts on the shaft retainer and then rotate the main shaft to align heading. Shaft retainer Loosen two bolts 3. Tighten bolts. Figure 3-3 Main shaft 3.4 Adjustment of Motion Sensor, Clinometer When the ship has a semi-permanent inclination, offset it as follows. Inclination of up to 10° can be corrected. 1. Turn on the power while pressing the MENU key. Release the MENU key when you hear a beep. 2. Select DISPLAY TEST.
4. By using a clinometer or other means, measure ship’s semi-permanent inclination angle. Take the polarity of the angle as follows: + 0 – + 0 – ROLL: Starboard up: +, Starboard down: PITCH: Stern up: +, Stern down: - Figure 3-5 Measuring ship’s semi-permanent inclination angle 5. Adjust the potentiometers R35 (ROLL) and R36 (PITCH) on the SNR Board (06P0228) in the display unit so angle readouts on the screen agree with the angles measured at step 4. 3.
3.6 LED Status Display unit Settings Range: 400 m Tx output power: C (max) Tilt: 0° Tx Rate: 10 PWR Board 06P0229 Display unit, top view, cover removed MAIN Board 06P0227 SNR Board 06P0228 Display unit, side view, cover removed Figure 3-6 Location of printed circuit boards in the display unit Table 3-2 LEDs in the display unit Off: ¡ Flickering: ' LED PCB Remarks No.
Table 3-2 LEDs in the display unit (con’t) Off: ¡ Flickering: ' Lighting: o LED PCB Remarks No. SNR Board 06P0228 PWR Board 06P0229 Signal Status CR4 L CONT ¡ Off except when transducer is being lowered. CR7 TR CLK ' Flickers while transducer is being trained; off while transducer is stopped. CR9 TI CLK ' Flickers while TILT lever is pressed; off while TILT lever is released. CR12 TR 0° ' Lights momentarily when is trained to 0° direction.
Transceiver unit PRE Board (06P0191) MAIN Board (06P0192) Photo No. 2058 TX Board (06P0190) Photo No. 2057 Figure 3-7 Transceiver unit Table 3-3 LEDs in the transceiver unit Off: ¡ Flickering: ' LED PCB Remarks No.
Table 3-3 LEDs in the transceiver unit (con’t) Off: ¡ Flickering: ' LED PCB Remarks No. PRE Board 06P0191 MAIN Board 06P0192 PWR Board 06P0172 Signal Status CR1 +5V o CR2 +12V o CR3 -12V o CR1 +5V o CR2 +12V o CR3 -12V o CR4 AUD ' Flickers by audio slgnal.
Hull unit Photo No. 2056 DRIVE Board (06P0193) Figure 3-8 Hull unit Table 3-4 LEDs in the hull unit Off: ¡ Flickering: ' Lighting: LED PCB Remarks No. DRIVE Board 06P0193 Signal Status CR12 TR0° ' Lights momentarily when transducer is trained in 0° direction. CR13 TR180° ' Lights momentarily when transducer is trained in 180° direction. CR14 TI +10° ¡ Lights momentarily when transducer is tilted to +10° or 90°. CR15 TI 90° ¡ Lights momentarily when transducer is tilted to 90°.
CHANGING SPECIFICATIONS 4.1 System Menu 1. Turn on the power while pressing the MENU key. Release the key when you hear a beep. 2. Select SYSTEM SETTING.
Table 4-1 System setting menu description Item Description 3D DISPLAY Turns 3D mode on/off. SHIP'S POSITION Turns position indication on/off and selects position format; latitude and longitude or Loran LOP. CURRENT DATA Turns current (tide) data on/off. DEPTH DATA Turns depth indication on/off. HEADING DISPLAY Turns heading indication on/off and selects its format; true bearing or azimuth (16 azimuth bearing). NORTH MARK Turns north marker on/off.
A-5 000-068-454 TYPE SP06-01000 SPARE PARTS LIST FOR SHIP NO. ITEM NO. CODE NO. NAME OF PART OUTLINE U S P SETS PER VESSEL E QUANTITY DWG. NO. OR TYPE NO. 06AR-X-9301 -1 1/1 BOX NO. REMARKS/CODE NO.
Jan.
S-1 2 3 4 5 CH-3421 上下装置 HULL UNIT CH-370 指示器 DIPLAY UNIT 06P0228 A スピーカー SPEAKER SC-05WR *1 5m AUD OUT GND 06P0236 PRC05-P8M CN3 REMOTE CONTROL a S0 b *1 06S4065 7m CH-343 リモートコントロール REMOTE CONTROL S1 S2 S3 R4 R5 R6 R7 c d *3 e f g a MS-100 動揺検出器 MOTION SENSOR または OR BS-704 DATAOUT B TXD-H TXD-C 1 チャ 2 アカ 3 ダイ ORG 4 キ 5 ミドリGRN SRCN6A13-5S BRN RED *3 YEL *3 5 5 6 6 SRCN6A16-10P ミドリGRN キ YEL P *1 CO-0.