3 3RT1 contactors/ 3RH1 control relays Section Subject Page 3.1 Specifications/regulations/approvals 3-4 3.1.1 Utilization categories 3-4 3.1.2 Positively driven operation 3-8 3.1.3 Safe isolation 3-8 3.1.4 Explanation of terms 3-10 3.2 Device description 3-11 3.2.1 Coil systems S00 to S3 3-14 3.2.2 Coil systems S6 to S12 3-14 3.2.2.1 The conventional coil 3-15 3.2.2.2 The electronic coil, in general 3-16 3.2.2.3 Electronic coil 3-17 3.2.2.
3RT1 contactors/ 3RH1 control relays Section Subject Page 3.3.6 Contactors with an extended operating range 3-43 3.3.6.1 Contactors with series resister (3RH11...-0LA0/3RT10...0LA0) 3-43 3.3.6.2 Contactors with electronic control module frame sizes S0 to S3 (3RT10..-.X40-0LA2) 3-45 3.3.6.3 Contactors with an extended operating range (3RH1122-2K.40, 3RT1017-2K.4., 3RT102.-3K.40) 3-46 3.3.7 3RH1 control relays 3-47 3.3.
RT1 contactors/ 3RH1 control relays Section Subject Page 3.5 Mounting and connection 3-117 3.5.1 Mounting 3-117 3.5.2 Connection 3-120 3.5.3 Changing the magnetic coils 3-124 3.5.4 Changing the contact pieces 3-131 3.6 Dimensional drawings (dimensions in mm) 3-139 3.
3RT1 contactors/ 3RH1 control relays 3.1 Specifications/regulations/approvals Regulations The following regulations apply to 3RT contactors: • IEC 60 947-1, EN 60 947-1 (VDE 0660 Part 100), which includes the general specifications for low- voltage switching devices. • IEC 60 947-4-1, EN 60 947-4-1 (VDE 0660 Part 102), which contains, in particular, the requirements for contactors and motor starters.
3RT1 contactors/ 3RH1 control relays Utilization category for AC voltages AC Utilization category for AC voltages Switching capacity I/Ie Electrical service life I/Ie On Off On Off AC-1 Non-inductive load or a slightly inductive load 1.5 1.5 1 1 AC-2 Slip ring motors: switch on, switch off 4 4 2.5 2.
3RT1 contactors/ 3RH1 control relays Utilization category for DC voltages DC Utilization category for DC voltages Switching capacity I/Ie Make/break Time constant L/R (ms) DC-1 Non-inductive load or a slightly inductive load, resistance furnaces 1.5 1 DC-3 Shunt motors: switching on, plugging, reversing, inching 4 2.
3RT1 contactors/ 3RH1 control relays Rated operational currents The rated operational currents for the various utilization categories are listed in the low-voltage switching devices catalog. The test specifications given in the table for each utilization category represent the scale for the making and breaking capacity of the auxiliary contacts.
3RT1 contactors/ 3RH1 control relays 3.1.2 Positively driven operation Regulations The regulations for positively driven operation are: • For contactors • For control relays IEC 60 947-4-1, Appendix H (draft 17B/996/DC) IEC 60 947-5-1, Amendment 2, Annex L, edition 10.
3RT1 contactors/ 3RH1 control relays IEC 61 140 (replacing VDE 0106 Part 101/IEC 536) lists basic requirements that can be met using safe isolation between circuits in electrical equipment. Basic requirements are, for example: • Double or reinforced insulation • Protective screening • Combination of double or reinforced insulation and protective screening Regulations The insulation must be resistant to aging throughout the expected service life.
3RT1 contactors/ 3RH1 control relays IV Auxiliary circuit - Auxiliary circuit (contactor relay) S00 Basic unit - contact block 690 V* Basic unit 400 V Contact block 400 V *4-auxiliary contact block V Main power circuit - Main power circuit S00 S0 S2 S3 S6 to S12 400 V 400 V 400 V 400 V 400 V All the data are power system specifications with 10 % overvoltage in volts [V]. 400 V + 10 % corresponds to 415 V + 5 % and 500 V + 10 % corresponds to 525 V + 5 %.
3RT1 contactors/ 3RH1 control relays 3.2 Device description The SIRIUS contactors are components of the SIRIUS modular system and can therefore offer the typical benefits of SIRIUS when it comes to the selection of components and the assembly and operation of controllers and load feeders.
3RT1 contactors/ 3RH1 control relays The following table specifies the performance ranges for the frame sizes of the 3RT10 and 3RT12 contactors: Performance ranges Frame size Order-Number S00 S0 S2 S3 3RT10.. 3RT10.. 3RT10.. 3RT10.. 15 16 17 23 24 25 26 33 34 35 36 44 45 46 P/AC-3/400 kW 3 4 5.5 4 5.5 7.5 11 13 15 18. 5 22 30 37 45 Hp/460V/ 60Hz HP 3 5 7.5 5 7.
3RT1 contactors/ 3RH1 control relays The following table provides an overview of the existing variants of the 3RT contactors and 3RH control relays: Design Frame size 3RT10 contactors AC/DC operation To operate motors, 3-pole, up to 250 kW/400 V (400 HP/460 V) Ie/AC-1 up to 40 °C: up to 610 A up to 690 V Ie/AC-3 up to 60 °C: up to 500 A/400 V S00 to S12 3RT12 Vacuum contactors AC/DC operation To operate motors, 3-pole, up to 250 kW/400 V (400 HP/460 V) Ie/AC-1up to 40 °C: up to 610 A up to 1000 V Ie/
3RT1 contactors/ 3RH1 control relays Auxiliary contacts and snap-on accessories • A uniform and diverse range of auxiliary switches and accessories that can be quickly upgraded and replaced is available for 3RT1 contactors up to 45 kW for various applications. • The 3RH auxiliary contactors can be extended to form variants with a maximum of 8 poles using attachable 2 or 4-pole auxiliary switch blocks.
3RT1 contactors/ 3RH1 control relays The following graphic shows the withdrawable coils for the air-break and vacuum contactors in frame sizes S6 to S12: Surge suppressor (RC element) Withdrawable coil with "conventional operating mechanism" Withdrawable coil with "electronic operating mechanism" Withdrawable coil with for contactors with remaining lifetime indication RLT and associated Electronic module Vacuum contactor 3RT12 Air-break contactor 3RT10 and 3RT14 Fig.
3RT1 contactors/ 3RH1 control relays 3.2.2.2 The electronic coil, in general The magnetic coil is supplied with the power necessary for reliable switching and holding by internal series-connected control electronics. Emergency-Stop Attention The control of the coil with a semi-conductor element, the control inputs (PLC, AS-Interface), may not be used for Emergency-Stop purposes.
3RT1 contactors/ 3RH1 control relays 3.2.2.3 Electronic coil The electronic coil comes in three different designs to choose from: Designs Design 3RT1...-.N for PLC-output 24 V DC 3RT1...-.P for PLC-output 24 V DC or PLC-relay output; with Remaining lifetime indicator RLT with integrated AS-Interface-port; with Remaining lifetime indicator RLT 3RT1...-.
3RT1 contactors/ 3RH1 control relays PLC-connection 9 The PLC - connects to a 2 pole plug-in connector on the front left side of the withdrawable coil (The Cage Clamp- plug-in connector comes with delivery). The polarity is marked on the plug-in connector. The complete control electronics are contained in the withdrawable coil. The magnetic coil and the control electronics make up one device. 0.2 ... 2.5 mm² AWG 24 to 14 2 1 PLC = DC 24V Design 3RT1...-.
3RT1 contactors/ 3RH1 control relays Power supply Control inputs Switching from Automatic-/Manual control The control voltage Us needs to be applied to the A1/A2 terminals of the side mounted electronic module, this supplies power for the magnetic coil and the remaining lifetime indication. The control inputs for the contactor are connected on the 7-pole terminal block (The terminals supplied with the unit have Cage Clamp-Technology).
3RT1 contactors/ 3RH1 control relays Wiring example Contactor combinations with PLC-Control 24 V DC L1/L+ N/L- L1/L+ N/LA1 A2 A1 A2 A1 A2 K1 K3 K2 IN+ IN- IN+ IN- + - + - A1 A2 A1 A2 A1 A2 K1 K3 K2 IN+ IN- IN+ IN- IN+ IN- IN+ IN- + - + - + - + - PLC-Output 24 V DC / >30 mA PLC-Output 24 V DC / >30 mA Fig.
3RT1 contactors/ 3RH1 control relays Design 3RT1...-.Q with integrated AS-Interface-connection, with remaining lifetime indication RLT -.QP3. 200 -277 V A1 AS-i 50 - 60 Hz DC A2 On AUTO RLT 60% 40% 20% Reset H1 H2 H3 SF1 SF2 ADDR.
3RT1 contactors/ 3RH1 control relays Controlling the contactor using AS-Interface Controlling the contactor using AS-Interface L1/L+ N/LA1 A2 H1 H2 H3 2 S2 S1 SF1 SF2 AS-i AS-i AS-i AS-i e. g. overload relay 3RB10 AS-I 3RT1...-.Q NSB01149 1 3 1 Electrinics module of 3RT1...-.Q contactor 2 Plug-in connection, 6-pole 3 Plug-in connection, 4-pole S1 Changeover switch from automatic control, e. g.
3RT1 contactors/ 3RH1 control relays Actuator-Sensor-Interface: Technical Data I/O-Configuration (Hex) ID-Code (Hex) 7 F V 25.5 to 31.6 (in acc. with the AS-Interface-specification) mA max.
3RT1 contactors/ 3RH1 control relays The warnings are sent either using a free floating relay contact or using the integrated AS-Interface connection. Once 20 % of the remaining lifetime is reached, which means that 80 % of the contact material is worn and the changing of the main contacts should be planned.
3RT1 contactors/ 3RH1 control relays Residual current across the main contacts The resistance of the individual measuring circuits across the main contacts is 4.8 MOhm per pole. This high ohm resistance value eliminates hazardous shock current, or rather touch potential, on the load side when the contactor is turned off. Operational switching at terminals A1/A2 Operational switching at terminals A1/A2 leads to an error message from the RLT.
3RT1 contactors/ 3RH1 control relays 3.2.4 Operation 3.2.4.1 General information Degree of protection The degree of protection of the SIRIUS contactors is IP00/IP20. Warning When the supply voltage and load are present, the contactor must not be actuated by pressing the contact support. It is permissible, however, to carry out tests with an extra-low test voltage (e.g. ≤ 24 V). Mechanical life A significant criteria for the economical use of contactors is their mechanical endurance.
3RT1 contactors/ 3RH1 control relays 3.2.4.2 Contact reliability In industrial control engineering, conventional contactor controls are often combined with electronic control systems. Combining these systems gives rise to higher demands than those when using only conventional contactor controls.
3RT1 contactors/ 3RH1 control relays Contact reliability of the auxiliary contacts The contact areas of the SIRIUS auxiliary contacts display a high degree of contact reliability. Fault frequency rates of HF ≤ 10-8 (i. e. < 1 fault per 100 mill. operating cycles at 17 V, 1 mA) have been registered. These values apply to auxiliary contacts that are either integrated in the contactor housing or can be snapped on as auxiliary switch blocks.
3RT1 contactors/ 3RH1 control relays Frame size S00 10 7 8 6 8 6 6 4 4 3RT1016, 3RT1017 (4 kW, 5.5 kW) N SB0 04 73 a 2 2 10 6 8 6 2 10 6 10 6 8 6 8 6 4 4 2 10 6 8 6 4 4 2 2 2 10 5 8 10 5 6 8 6 4 2 10 8 6 10 8 6 3RT1015 (3 kW) Contactor type 7 4 4 10 5 8 6 400 V 690 V 500 V 230 V Operating cycles at 5 4 4 4 2 2 2 10 4 2 10 4 8 10 4 2 3 4 5 6 7 3 8 10 9 12 4 20 5.5 I a (A) 40 50 60 80 I e (A) PN (kW) Fig.
3RT1 contactors/ 3RH1 control relays Frame size S2 230 V 500 V 690 V 400 V Operating cycles at 10 7 8 6 4 8 6 4 6 4 10 7 8 6 4 2 2 Contactor type 3RT1035 (18.5 kW) 3RT1036 (22 kW) NSB00475a 2 10 6 10 6 8 10 6 10 6 8 6 8 8 6 4 6 6 4 4 4 2 2 2 2 10 5 105 8 10 5 10 5 8 6 8 8 6 4 6 6 4 4 4 2 2 2 2 10 4 4 10 8 10 4 10 2 3RT1034 (15 kW) 20 30 40 50 60 32 40 50 80 100 Ia(A) 200 Ie (A) 15 18.5 22 300 400 PN (kW) Fig.
3RT1 contactors/ 3RH1 control relays Frame sizes S6 to S12 400 V 8 6 4 690 V 10 7 8 6 4 500 V 230 V Operating cycles at 6 4 10 7 8 6 4 NSB01141 2 2 6 10 6 6 10 8 10 6 10 8 6 8 8 6 4 6 6 4 4 4 2 2 2 2 10 5 105 8 10 5 10 5 8 6 8 8 6 4 6 6 4 4 4 2 2 2 2 10 4 10 4 8 10 4 10 2 3RT1054 3RT1055 3RT1056 3RT1064 3RT1065 3RT1066 3RT1075 3RT1076 (55 kW) (75 kW) (90 kW) (110 kW) (132 kW) (160 kW) (200 kW) (250 kW) Contactor type 2 20 30 40 50 60 80 100 200 90 55 75 600 8001000 Ia (A) 2000 3000 300
3RT1 contactors/ 3RH1 control relays Characteristic curve: contact service life of the auxiliary contacts The contact service life depends on the breaking current. The prerequisites are arbitrary (i.e. not synchronous with the phase relation of the control station operating the network).
3RT1 contactors/ 3RH1 control relays Constant operation at an ambient temperature of Tu > 60 °C The constant operation of the 3RT10 contactors at an ambient temperature of Tu > 60 °C is possible under the following guidelines. Mounting For better heat dissipation for contactors without side-mounted auxiliary contacts they should be mounted with a minimum 10 mm clearance when mounting side by side. The following declarations are based on this clearance distance.
3RT1 contactors/ 3RH1 control relays Service life The use of the contactors at higher ambient temperatures leads to increased stress of the plastic material, main circuits and the operating mechanism. This results in the reduction of the mechanical service life and time to failure of the contactor. The time to failure is decisively influenced by the running time.
3RT1 contactors/ 3RH1 control relays 3.3 Application and areas of use Various switching devices are available for switching electrical loads. The contactor is the most suitable device for frequent switching operations. Contactors are the most commonly used switching device in industry, mechanical engineering and in switchgear and controlgear. Due to the increased automation in manufacturing, contactors have become more important. This has also increased the variety of loads that must be controlled.
3RT1 contactors/ 3RH1 control relays 3.3.2 3RT14 contactors with 3 main contacts for switching resistive loads (AC-1) Field of application The 3RT14 contactors with 3 main contacts for switching resistive loads are used for applications in the AC-1 utilization category: • Switching of resistive loads such as heating systems or resistance furnaces • Applications in which a low switching capacity is sufficient • Applications in which high continuous currents occur without peaks (e.g.
3RT1 contactors/ 3RH1 control relays 3.3.3 3RT12 Vacuum contactors Unlike the 3RT10 and 3RT14 air-break contactors – whose main contacts have to work in the air and under atmospheric conditions– The switching paths of the 3RT12 vacuum contactors are in hermetically encapsulated vacuum-switching tubes. They don’t produce any open arching nor any switching gases. Therefore a minimal clearance to grounded parts is not required.
3RT1 contactors/ 3RH1 control relays Main Circuit Surge suppressor modules The main circuit surge suppressors are available with the following rated operational voltages: • 500 V < Ue <= 690 V: 3RT1966-1PV3 • 690 V < Ue <= 1000 V: 3RT1966-1PV4 The surge suppressor is connected: • with a 35 cm long, built-in cable separate from the contactor • on the load side of the contactor 2-T1/4-T2/6-T3 Wiring schematic 3RT126. 3RT126. 3RT126. 3RT127.
3RT1 contactors/ 3RH1 control relays Position and contact erosion indicator The 3 position indicators on the front plate of the contactor are also contact erosion and wear indicators for all three vacuum tubes. If the indicator on any one of the tubes goes under the limit marker then all 3 vacuum tube need to be replaced. o.k. RT - o.k. 009 91 Tube replacement For the tube replacement, disconnect the size T25 Torx-screws (see section 3.5.4 "Contact replacement").
3RT1 contactors/ 3RH1 control relays 3.3.4 3RT13 and 3RT15 contactors with 4 main contacts Model There are two variants of the contactors with 4 main contacts: • 3RT13 with 4 NO contacts • 3RT15 with 2 NO + 2 NC contacts You can use the same accessories for both the 3-pole SIRIUS contactors and the 4-pole variants.
3RT1 contactors/3RH1 control relays 3.3.5 3RT16 capacitor contactors Field of application 3RT16 capacitor-switching contactors are used to switch power capacitors that are used in reactive-current compensation. Frame sizes The capacitor-switching contactors are available in frame sizes S00, S0 and S3 with the rating levels 12.5, 25 kvar, and 50 kvar at 400 V. S00 RT-01023 RT-01022 S3 Fig.
3RT1 contactors/3RH1 control relays Important When switching banks of capacitors make sure that you adhere to the specified minimum inductance between the capacitors connected in parallel. 3RT10. capacitor switching capacity The normal 3RT10 contactors for switching motors also have a certain capacitor switching capacity. Details of this can be found in Section 3.
3RT1 contactors/3RH1 control relays 3.3.6 Contactors with an extended operating range Field of application The contactors with an extended operating range use a DC magnetic coil. They are used in systems with strong fluctuations in the control supply voltage and at the same time high ambient temperatures, such as railway applications in extreme climatic conditions, rolling mills, etc.
3RT1 contactors/3RH1 control relays Designs for frame sizes S0 to S3 Contactors of frame sizes S0 to S3 are fitted on the front with an auxiliary switch block with 2 NO contacts + 2 NC contacts. The separate series resistor that is attached next to the contactor on the 35 mm rail has connecting leads for contactor attachment. An NC contact of the auxiliary switch block is required for the switch-over to hold-in coil level. A circuit diagram with the terminal points is attached on each contactor.
3RT1 contactors/3RH1 control relays A1(+) 1 3 5 13 21 31 43 U A2( ) 2 4 6 14 22 32 44 NSB00561a Frame sizes S0 to S3 Terminal markings in acc. with EN 50 012 Contactors 3RT102.-, 3RT103.-, 3RT104.-3K.44-0LA0 With front-mounted 4-pole auxiliary switch block 3RH1921-1HA22 2 NO + 2 NC contacts Identification number 22 Fig.
3RT1 contactors/3RH1 control relays Circuit diagram and terminal connections With the top mounted electronic control module, the height of the contactor is increased up to 34 mm (for dimensional drawings see section 3.6 "dimensional drawings"). U A1(+) 1 3 5 A2(-) 2 4 6 NSB00169 Dimensions A1 A2 1 3 5 1. 2. 3. 4. 1. 2. 3. 4. 2 4 6 NSB01390 Fig. 3-23: Contactor with electronic control module, circuit diagram + terminal connections 3.3.6.
3RT1 contactors/3RH1 control relays 3.3.7 3RH1 control relays Control relays are switching devices for auxiliary circuits for controlling, signaling, and interlocking. Control relays have to meet specific requirements in terms of clear terminal markings and have a time- and cost-saving terminal system. The SIRIUS 3RH1 control relays (frame size S00) meet these requirements Terminal markings The terminal markings comply with EN 50 011 and EN 50 005 (for a more detailed explanation, see Section 3.4.
3RT1 contactors/3RH1 control relays 3RH14 latched auxiliary contactors If there is a short circuit in the low-voltage network, or when large drive motors are switched on directly, the control supply voltage for the auxiliary contactors may fail briefly or fall below the permissible tolerance level. To ensure continuous operation, the variant with mechanical latching (3RH14) can be used with the auxiliary contactors.
3RT1 contactors/3RH1 control relays Voltage ranges The following graphic shows you the voltage ranges for electronic controllers and drives of contactors and contactor relays with a rated control supply voltage of Us = 24 VDC: Supply voltage range Electronic controllers in acc. with DIN 19340 U 30 Operating range for contactors in acc. with VDE 0660 part 102 1.2 x Us 1.2 x Us 28.8 V Voltage range of electronic outputs at < 3 V internal voltage drop 1.1 x Us 28.
3RT1 contactors/3RH1 control relays 3.3.9 3RA13 Contactor combinations for reversing 3RA13 reversing contactor combinations are available pre-assembled from the factory or as components for self-assembly • S00 to S3: pre-assembled from the factory or as kit for self-assembly Frame sizes S2 and S3 are delivered already mounted on a base plate. • S6 to S12 as a kit for self-assembly The same accessories can be used as for the basic contactors of the corresponding frame size (see Section 3.4).
3RT1 contactors/3RH1 control relays Auxiliary contact elements Different auxiliary switches can be attached (at the front or the side) to the 3RA1 reversing combination. An integrated auxiliary switch contact is available in frame size S00.
3RT1 contactors/3RH1 control relays The following graphics show you how to install the front mount mechanical interlock for frame size S0: Mechanical interlock installation Drawing: Frame size S0 c Step 1 Attach both of the wiring modules in order to connect the main conducting paths.
3RT1 contactors/3RH1 control relays The following graphics show you how to install the front mount mechanical interlock with frame sizes S2 and S3: Drawing: Frame sizes S2/S3 Step 3RA1932-2C Procedure 1/2 Place the contactors even to one another (1) and plug-in both of the connection clips to the backside (2). 3 Push the sliding switch on the upper portion of the mechanical interlock to RESET, in order to be sure of the conditional state of the module (3).
3RT1 contactors/3RH1 control relays The following graphic shows you how to install the side mount mechanical interlock with frame sizes S6 to S12: Drawing: Frame sizes S6/S10/S12 3RA1954-2A 3RA1932-2D 5 RA-0 2 094 Step 5 1/2 Remove the covers that block the opening for mechanical interlock on both contactors (1/2). 3/4 Insert the mechanical interlock into the left and right openings respectively in order to mechanically interlock the contactors (3/4).
3RT1 contactors/3RH1 control relays Assembly kits for contactor combinations The following accessories are components of the self-assembly kits and they are described in the diagrams of the relevant kit: • side mount mechanical interlock • Mechanical connectors • Wiring modules Assembly kits for reversing combinations The following table shows you the components of the kit for the contactor combination for reversing in frame size S00 and explains how to put it together: Drawing: frame size S00 Step 1/
3RT1 contactors/3RH1 control relays The following table shows you the components of the kit for the contactor combination for reversing in frame size S0 and explains how to put it together: Drawing: frame size S0 Step Procedure 1/2 Mount the mechanical interlock between the two contactors. 3 Wire the actuating voltage and the electrical reversing interlock using the auxiliary conducting paths. 4/5 Attach the wiring modules in order to connect the main conducting paths and tighten the terminals.
3RT1 contactors/3RH1 control relays The following table shows you the components of the kits for the contactor combination for reversing in frame size S2 and S3 and explains how to put it together: Drawing: frame size S2 (S3) Step 3 1/2/3 Mount the mechanical interlock between the two contactors. Then insert the 2 connecting clips (10 mm spacing) on the back of the two contactors. 4 Wire the actuating voltage and the electrical reversing interlock using the auxiliary conducting paths.
3RT1 contactors/3RH1 control relays The following graphic shows you how to assemble the components of the kits for the reversing contactor combination for in frame size S6: Drawing: Frame size S6 Step 3RA1954-2A 3RA1952-2A 1/2 Remove the covers that block the opening for mechanical interlock on both contactors. 3/4 Insert the mechanical interlock into the left and right openings respectively in order to mechanically interlock the contactors.
3RT1 contactors/3RH1 control relays The following graphic shows you how to assemble the components of the kits for the reversing contactor combination for in frame sizes S10 and S12: Drawing: Frame size S6 Step 3RA1962-2A A 3RA1972-2A B 1/2 Remove the covers that block the opening for mechanical interlock on both contactors. 3/4 Insert the mechanical interlock into the left and right openings respectively in order to mechanically interlock the contactors.
3RT1 contactors/3RH1 control relays 4-pole contactor combination for reversing 4-pole contactor combinations for reversing are available in frame sizes S0 and S2.
3RT1 contactors/3RH1 control relays Assembly of the contactors in frame size S0 with front interlocking Drawing: frame size S0 Step Procedure 1/2 Remove the 4th pole of the left contactor by pressing the ribbed surfaces at the top and bottom at the same time (1) and then removing the pole (2). 3/4 Attach the pole to the left side of the same contactor.
3RT1 contactors/3RH1 control relays The following graphic shows you how to assemble the 4-pole reversing contactor combination in frame size S2: Drawing: frame size S2 3 3 3RA1932-2G 1 2 Step Procedure 1/2 Mount the mechanical interlock between the two contactors. 3 Insert the 2 connecting clips on the back of the two contactors.
3RT1 contactors/3RH1 control relays Circuit diagrams Main circuit: S00 to S12 L1 L2 L3 F1 K1 K2 NSB00634 F2 UV W M 3~ Fig.
3RT1 contactors/3RH1 control relays Control circuit: S0 to S12 Continuous contacting Push button switch control (2-wire control) (3-wire control) L1/L+ L1/L+ F3 F3 95 F2 95 F2 96 96 S0 10 2 S1 S .3 .3 S2 K2 .4 K2 N/L K1 112 .4 K1 121 111 122 A1 A1 A2 K2 A2 K2 NSB00638 K1 S1 K1 N/L 112 121 K1 111 122 A1 K2 A2 A1 A2 NSB00639 S2 Fig.
3RT1 contactors/3RH1 control relays The following graphics show you the fully assembled wye-delta combinations in frame sizes S00 to S2: Frame size S00 Frame size S0 3-phase feed-in terminal (4 to 10 mm2) Auxiliary contact block At the front Auxiliary contact block At the front Time-delay auxiliary contact block, at front Time-delay auxiliary contact block, at front Frame size S2 Auxiliary contact block At the front Time-delay auxiliary contact block, at front Fig.
3RT1 contactors/3RH1 control relays Frame size S2 Timing relay, at the side Fig. 3-31: Wye-delta combination (frame size S2) Field of application The wye-delta combination is used to start three-phase induction motors which require a low load torque during startup. Starting current ratio Wye-delta starting can only be used when the motor normally operates in delta mode, starts with no load, or if the load torque during the wye startup is small and does not increase rapidly.
3RT1 contactors/3RH1 control relays Components of the wye-delta-combinations Fully assembled Kit The following table shows you the features of the fully assembled wye-delta combinations with time-delay auxiliary switch blocks with the wye-delta function (3RT19.6-2B...
3RT1 contactors/3RH1 control relays Kits The following graphic shows you the components of the kit for the wyedelta combination in frame size S00 and explains how to put it together: Drawing: frame size S00 Step 5 1/2/3 Place the mechanical interlock in the opening on the right side of the delta contactor K3. Push the wye contactor K2 and the delta contactor K3 together. 4/5 Press a connecting clip for both the top and bottom onto the two contactors (3). Make sure the clips are on the correct side.
3RT1 contactors/3RH1 control relays The following graphic shows you the components of the kits for the wyedelta combinations in frame sizes S0 to S3 and explains how to put it together: Note In NAFTA applications, a mechanical interlock is required between contactors K2 and K3. Drawing: frame size S0 Step 1 1 1 Procedure Attach the wiring modules and the wye-point link in order to connect the main conducting paths and to interlock the combination electrically.
3RT1 contactors/3RH1 control relays The following graphic shows you the components of the kits for the wyedelta combinations in frame sizes S6 to S12 and explains how to put it together Drawing: Frame size S6 - S6 - S6 Step Procedure 1/2 Mount the wye-delta combination to the mounting plate. 3/4 Set the bottom wiring module in place and tighten down them to the main connections. 5/6 Set the wye-jumper in place tighten down them to the main connections.
3RT1 contactors/3RH1 control relays Drawing: frame size S6 - S6 - S6 Step M4 (2x) 3 5 1 4 1/2/3 Push in the “push-in lugs” for panel mounting the timing relay and then screw mount the timing relay to the mounting plate. 4/5 Screw the bottom wiring kit and the wye jumper on top to the connection busbars. 6 Slide the connection covers on.
3RT1 contactors/3RH1 control relays Drawing: Frame size S10 (S12) - S10 (S12) - S10 (S12) 3RA1962-2F A 3RA1972-2F B Step M10x30 (3x) 4 1/2 Mount the wye-delta combination to the mounting plate. (1/2). 3/4 Screw the bottom wiring kit busbar connections (3/3.1/3.2/3.3) and the wye jumper on top to the busbar connections (4). 3RT1.6 A 3RT1.7 B 3RA1963-2B A 3RA1973-2B B 1 Procedure M10x30 (3x) 3 M8 (12x) 3 2 3.1 M10x35 3.2 (3x) 3.
3RT1 contactors/3RH1 control relays Drawing: Frame sizes S10 (S12) - S10 (S12) - S6 (S10) 3RT1956-4BA31 A 3RT1966-4BA31 B 3RA1962-2E A 3RA1972-2E B M6 (2x) 5 Step 1/2 Mount the wye-delta combination to the mounting plate. 3/4 Wire the main current paths of the delta contactor and the wye contactor and tighten down the main connections. 5/6 Set the wye-jumper in place and tighten down the main connections.
3RT1 contactors/3RH1 control relays Compensating for different depths for the mechanical interlock In wye-delta combinations with contactors of different frame sizes, it is necessary to compensate for the mounting depth of the smaller contactor. One frame size is the maximum difference possible. The following depth compensation must be made for a mechanical interlock attached at the side: • S2-S2-S0: K3: 1.5 mm; K2: 0 mm • S3-S3-S2: K3: 0 mm; K2: 27.
3RT1 contactors/3RH1 control relays Control circuit S00 Push button switch control Continuous contacting (3-wire control) L1(L+) AC 50Hz (DC) ...V F0 F1 (2-wire control) L1(L+) AC 50Hz (DC) ...V F0 F1 95 96 95 96 S0 S S1 K1 13 13 K1 14 14 37 27 K4 38 28 22 K3 K1 22 K2 37 28 38 K2 K1 K4 N(L ) 22 21 21 K3 K2 22 K3 21 21 K4 27 K4 K3 K2 N(L ) NSB00643 NSB00644 Fig.