Serial Number: _______________________________ Model Number: _______________________________ Fulton Order Number: _______________________________ Sold To: _______________________________ Job Name: _______________________________ Date: _______________________________ Instruction, Operation, and Maintenance Manual Fulton Gas Fired Steam Boilers HP to 60 HP
ProductBulletin Date: January 22, 2010 Subject: Water Chemistry Requirements for Fulton Steam Products Products: ICS/ICX, FB-A, FB-F, FB-S, VMP, PVLP, PHP, Electric Steam Boilers and Unfired Steam Generators Please note that the water chemistry is different for carbon steel vs. stainless steel pressure vessels and vertical vs. horizontal orientation. Effective immediately, please use the limits below. Should you have any questions, please do not hesitate to contact Fulton at 315-298-5121.
Introduction This manual is provided as a guide to the correct operation and maintenance of your Fulton Gas Fired Steam Boiler, and should be permanently available to the staff responsible for the operation of the gas fired boiler. These instructions must not be considered as a complete code of practice, nor should they replace existing codes or standards which may be applicable. The requirements and instructions contained in this section generally relate to the standard Fulton Gas Fired Steam Boiler.
Contents Section 1 LE 2 3 4 5 6 7 Safety Warnings & Precautions For Boilers with Low Emissions Burner Only Description/Instructions Specifications & Dimensions 4-60 HP Locating the Boiler The Gas Supply Boiler, Condensate Tank, and Blow off Separator Piping Boiler Installation The Steam Supply The Steam Safety Valve The Steam Pressure Gauge Assembly The Blow Off Valve The Feed Water Piping The Water Column Water Gauge & Gauge Glass Installation Instructions Water Supply Recommended Water Treatment Gloss
2-G 1/01
Safety Warnings/Precautions 1 3-G 1/01
4-G 1/01
Safety Warnings/Precautions Safety Warnings Cautions & Notes The following WARNINGS, CAUTIONS, and NOTES appear in various chapters of this manual. They are repeated on these safety summary pages as an example and for emphasis. NOTE Only properly trained personnel should install and maintain water gauge glass and connections. Wear safety glasses during installation. Before installing, make sure all parts are free of chips and debris.
6-G 1/01
Description/Instructions LE 7-G 1/01
8-G 1/01
Fulton Models: ICS/FB-A and ICX/FB-F Fulton Gas & Oil Fired Vertical Tubeless Steam Boilers Dimensions (Low Emissions Burner) Product Data Submittal Standard Models ICS/FB-A Models ICX/FB-F Unit Size: BHP A. Boiler Height IN MM B. Boiler Height With Trim* IN & Fuel Train Assembly MM C. Overall Depth Stack IN to Burner Fan Housing MM D. Boiler Diameter IN MM E. Overall Width IN with Water Column MM F. Flue Outlet Diameter IN MM G. To Center of Flue Outlet IN MM H. Feedwater Inlet IN MM I.
Specifications Models ICS/ICX/FB Boiler Connections N. Steam Outlet 15 PSI N. Steam Outlet 150 PSI O. Safety Valve Outlet 15 PSI O. Safety Valve Outlet 150 PSI+ (9.5 HP 100 PSI) P. Safety Valve Inlet 15 PSI++ P. Safety Valve Inlet 150 PSI (9.5 HP 100 PSI) Q. Feedwater Inlet R. Blowdown Outlet S. Water Column Blowdown IN MM IN MM IN MM IN MM IN MM IN MM IN MM 9.5 10 N/A 1.5” NPT 1” NPT N/A 1” NPT 0.75 19 1 25 0.75 19 0.75 19 1 25 1 25 1 25 1 25 N/A 0.
Operation LE 11-G 1/01
12-G 1/01
LE Operation Starting the Gas Fired Boiler See page 44-G Gas Burner Set Up a. Open the manual gas cocks on the pilot and main lines of the gas head. b. Switch on the main power to the burner. The water level relay is equipped with a manual reset. Depress the button on the box. c. The flame programmer is the main control in the panel box. The programmer in conjunction with a UV scanner “supervises” the ignition sequence - proves the flame is satisfactory, and finally “monitors” the established flame.
14-G 1/01
Maintenance LE 15-G 1/01
16-G 1/01
LE Maintenance Pilot Adjustment for Fulton LoNOx Burner. a. Close downstream main shut off valve. b. Start boiler and check flame signal on pilot, lock programmer into pilot hold. c. Adjust gas regulator as needed to obtain a strong pilot signal. d. Slowly open downstream shut off valve and take the flame programmer off of hold. Main Flame Adjustment Burner Tile Replacement a. Place a combustion analyzer in the exhaust of the boiler. a. Remove scroll assembly. b.
LE Maintenance Troubleshooting a. The following troubleshooting guide will assist in the diagnosis and the correction of minor field problems. It contains instruction and information necessary to locate and isolate possible troubles which occur during normal operation. It should be used in conjunction with the unit wiring diagram and the component literature provided in Section 7 of this manual. b. The following lists cover the most common troubles that may occur on the Fulton gas fired boilers.
LE Maintenance Problem Cause Remedy Flame Failure 5. Scanner Check for dirt on flame scanner and clean. Check for proper location of detector. 6. Flame Safeguard Control Check voltage at terminal leading to main gas valve. If no power, replace the control. 7. Loose wire at fuel valve circuit Tighten wiring connections. 8. Contact open on air safety switch Adjust to proper setting. 9. Scanner wiring reversed at panel box Change to correct terminals. 1.
LE Maintenance Problem Cause Remedy Poor Combustion 1. Refractories Check refractories to see if they are plugged with soot or broken in pieces. Clean or replace as necessary. 2. Air Adjustment Check main air adjustment to see if it is loosened up. Adjust as necessary and tighten plate in position. Check CO2 and O2 levels. 3. Draft Check draft with a gauge. Draft should be a -.02” to -.04” W.C. with burner off or -.04” to -.06” when operating. May need to install a barometric damper. 4.
LE Maintenance Problem Cause Remedy Boiler is Surging 1. Steam traps blowing through Check traps to see if they are clean or replace as necessary. 2. Perc (cleaning solvent in boiler) Clean boiler with washing soda per instruction manual. 3. Scale build-up or lime deposits Call water treatment professional and consult factory. 4. Too much compound in system (water treatment) Dump return tank and flush system. Have water tested by water treatment company. 5.
LE Maintenance Problem Cause Remedy Water pump will not come on at times 1. Scale on probes Check and clean or replace as necessary. 2. Bad Pump Contactor Check to see if contactor is being powered. Check to see if contactor coil is pulling in. Replace if necessary. 3. Bad Pump Motor Check the incoming power to the pump to be sure it is receiving power. If power is present but motor does not run, replace it. Low Fuel pressure 1. Gas pressure regulator Check and replace. Boiler Flooding 1.
Parts LE 23-G 1/01
24-G 1/01
LE Parts Spare Parts a. It is important that the correct replacement part is fitted to your Fulton Gas Fired Steam Boiler. b. When ordering replacement or spare parts, make sure that the full information given in the Parts List is supplied, together with the following details as shown on your boiler identification plate: 1. Boiler Number 2. Boiler Type 3. Electrical Specifications NOTE: The policy of Fulton Boiler Works, Inc.
26-G 1/01
Boiler Description/Instructions 2 Gas Fired Boiler 27-G 1/01
Description/Instructions Transformer Scroll Burner Motor Gas Train Assembly Burner Plate Assembly Secondary Air Damper Top Plate Assembly Flue Plate Cover Flue Rope Gasket Flue Blanket Lifting Hook(s) Stainless Steel Ring Flue Outlet Top Refractory Feedwater Inlet Bottom Refractory Blowdown Outlet Boiler Runners (4-30 HP) 28-G 1/01 ;;;;;;;;;;;;;;;;;;;;; QQQQQQQQQQQQQQQQQQQQQ ¢¢¢¢¢¢¢¢¢¢¢¢¢¢¢¢¢¢¢¢¢ ;;;;;;;;;;;;;;;;;;;; QQQQQQQQQQQQQQQQQQQQ ¢¢¢¢¢¢¢¢¢¢¢¢¢¢¢¢¢¢¢¢ ;;;;;;;;;;;;;;;;;;;;; QQQQQQQQQQQQQQQQ
Fulton Models: ICS/FB-A and ICX/FB-F Fulton Gas & Oil Fired Vertical Tubeless Steam Boilers Dimensions (Standard Burner) Product Data Submittal Standard Models ICS/FB-A Models ICX/FB-F Unit Size: BHP A. Boiler Height IN MM B. Boiler Height With Trim* IN & Fuel Train Assembly MM C. Overall Depth Stack IN to Burner Fan Housing MM D. Boiler Diameter IN MM E. Overall Width IN with Water Column MM F. Flue Outlet Diameter IN MM G. To Center of Flue Outlet IN MM H. Feedwater Inlet IN MM I. Handholes IN MM J.
Specifications Models ICS/ICX/FB Boiler Connections N. Steam Outlet 15 PSI N. Steam Outlet 150 PSI O. Safety Valve Outlet 15 PSI O. Safety Valve Outlet 150 PSI+ (9.5 HP 100 PSI) P. Safety Valve Inlet 15 PSI++ P. Safety Valve Inlet 150 PSI (9.5 HP 100 PSI) Q. Feedwater Inlet R. Blowdown Outlet S. Water Column Blowdown IN MM IN MM IN MM IN MM IN MM IN MM IN MM 4 6 9.5 10 1” 25 1” NPT N/A 1.5” NPT 0.75” 19 0.75” NPT 1” NPT 0.75 19 1 25 0.75 19 0.75 19 0.75 19 1 25 1 25 0.75 19 1 25 0.75 19 0.
Description/Instructions K K I F E J K D C H B A G 30-G 1/01
Description/Instructions SEE PRODUCT DATA SUBMITTAL ON PREVIOUS PAGES The Gas Supply Locating the Boiler a) The boiler should be located in dry surroundings on a level base, making sure that there is sufficient room around the boiler to enable the operator and/or the maintenance engineer to gain access to all parts of the boiler. Check location for ease of water supply and electrical connections.
Description/Instructions Basic Boiler, Condensate Tank, and Blow off Separator NOTE Where a condensate return tank is to be fitted, this should: 3) Vent pipe should not be downsized (this may cause pressure build up in the condensate tank). 1) Be vented to a safe location, and 4) Return pipes must not be insulated. This can cause overheating the return system, causing a vapor lock in the pump.
Description/Instructions NOTE Care should be taken to ensure that the blow off receptacle used meets the regulations covering such vessels. If in doubt consult a Fulton Representative for advice. a) Make sure two check valves are installed between the boiler and pump (one check valve is supplied with the unit). b) In a closed system an end of the line trap should be installed. connected to a blow off receptacle of approved design.
Description/Instructions Boiler Installation The Steam Supply — Pipe the steam supply line from the top right side of the boiler. Steam Pressure Gauge The Steam Safety Valve 1) Before installing, be sure that all pipes and connections have been blown clean. Pipe compound or dope is used on external threads only. Be sure inlet of valve is free of any foreign material.
Description/Instructions The Blow-Off Valve — There are two blow off valves on the boiler: The main valve at the rear of the boiler and the water gauge glass blow off valve. The boiler blow off valve supplied with the boiler should be screwed to the blow off pipe at the rear of the boiler and connected to a blow off receptacle of approved design. This should be done in accordance with state and local codes. 4) Do not use the pump as a piping support.
Description/Instructions Water Gauge & Gauge Glass Installation instructions NOTE Only properly trained personnel should install and maintain water gauge glass and connections. Wear safety glasses during installation. Before installing, make sure all parts are free of chips and debris. NOTE Keep gauge glass in original packaging until ready to install. 9) Carefully slide upper glass packing up as far as possible. 10) Hand tighten both glass packing nuts, then tighten 1/2 turn more by wrench.
Description/Instructions Water Supply Boiler Water: a) Feed water contains solids and dissolved gases. These may promote incrustation of scale; foaming, priming, surging, and solids in steam; corrosion and pitting; or caustic embrittlement. To prevent this, feedwater must be studied individually and treated accordingly by reputable professionals specializing in this field. It is strongly recommended that a competent water treatment company be consulted prior to the installation of the boiler. Phosphate..
Description/Instructions pH: pH is a measure of the degree of acid or base of solution. Normal pH ranges of 6.5-9.0 will have little influence on the corrosion rate of cooling waters. If for some reason, pollution, etc., the pH is lowered into the acid range, increased corrosion can be expected. The solution lies in determining the cause of the low pH and correcting that condition. A low pH can result in corrosion of metals, while a high pH can result in scale formation.
Description/Instructions Electrical Requirements a) Connect wiring as shown in the wiring diagram which is furnished inside the electrical control panel box. b) Be sure to install a separate fused disconnect for each. The disconnects should be installed in compliance with the NEC (National Electric Code) and all local codes. c) Connections for an optional audible alarm are provided in the control panel and are clearly indicated on the diagram.
Description/Instructions Conventional Venting a) The stack should rise continuously to the connection with the chimney, and should contain no more than two bends at 45 angles or less. If required as the result of space limitations, one 90 elbow can be fitted at the back of the boiler. There should be two feet of straight, horizontal flue before any bends or turns. Any alternative stack arrangement must supply a negative .02 to.04” W.C. pressure (0.508 to 1.016 mm) with the burner off.
Description/Instructions Exhaust Side Wall Venting (UL and MEA Approved- MEA File Number 68-79-E Vol. 2 ) Combustion Air Intake (UL and MEA Approved- MEA File Number 68-74-E Vol. 3 ) a) Boilers for which sidewall venting may be utilized are No. 2 oil, natural gas, or combination No. 2 oil and natural gas,sizes 4 to 30 H.P. The following criteria is required for installations using sidewall venting: a) Vertical boilers as described in MEA 68-79-E Vol. 3 applied with combustion air intake assembly.
Description/Instructions Installation Check Points 1) Make sure all piping connections are complete and tight. 2) Make sure the pressure controls are adjusted properly. 3) Mix washing soda with water in a one-gallon container and pour it into the boiler through the steam safety valve opening. 7) Generate 15 PSI (1.054 kg/cm2) of steam and shut off the boiler. Allow this hot solution to remain in the boiler for 10 minutes.
42b-G 1/01
3 Operation 43D-G 1/01
43b-G 1/01
Operation Starting the Gas Fired Boiler Stop! Make sure you have read and followed all previous safety information. 3) Open main steam stop valve at the top of the boiler. Check with local authorities where approval for start-up is required. In some localities, final inspection of services may be required. 1) Close the blow-off valve.
Operation Gas Burner Set Up NOTE: Refer to Section LE for LOW EMISSIONS BURNERS a) Open the manual gas cocks on the pilot and main lines of the gas head. b) Switch on the main power to the burner. The water level relay is equipped with a manual reset. Depress the button on the box. c) The flame programmer is the main control in the panel box.
Operation Gas Burner Set Up For Boilers Equipped with Modulation a) Modulation is available as an option on Fulton gas fired steam boilers for 30 -100 HP units only. b) Boilers equipped with modulation will have the linkage rod disconnected between the modulation motor and the gas butterfly valve for shipment. c) Mount the gas train on the pipe nipple of the burner plate with the gas train inlet directly facing over the panel box. Reconnect the linkage from the butterfly valve to the modulation motor.
Operation Gas Burner Set Up For Boilers Equipped with High-Low-Off a) A gas fired burner equipped for high-low-off firing is available as an option on Fulton gas fired steam boilers for 30 -100 HP units only. b) Boilers that have a high-low-off firing rate will have a linkage between the high-low gas valve and the primary air gate. This valve is equipped with a spring return. c) The linkage will be disconnected from the gas valve for shipment.
Operation WARNING Prior to the commencement of any work requiring the removal of cover plates and the opening of the control panel box, the electrical supply to the boiler must be disconnected. Primary Air Adjustment for Fulton Gas Fired Steam Boilers a) The primary air adjustment or main air control is located at the fan housing face. This control is used to supply the burner with excess air needed to facilitate good combustion. Too much or too little air will result in poor combustion.
Operation Boiler Controls a) Flame safeguard burner control– This is the main control in the panel box. The programmer in conjunction with a sensing device, either a flame rod or an ultra violet scanner,"supervises" the ignition sequence - proves the flame is satisfactory - and finally "monitors" the established flame. Should any fault occur, either during the ignition sequence or during normal running, the programmer will immediately go to "lock-out" and the burner will shut down.
4 Maintenance 5 -G 1/01
51-G 1/01
Maintenance Transformer Scroll Burner Motor Gas Train Assembly Burner Plate Assembly Secondary Air Damper Top Plate Assembly Flue Plate Cover Flue Rope Gasket Flue Blanket Lifting Hook(s) Stainless Steel Ring Flue Outlet Top Refractory Feedwater Inlet Bottom Refractory Blowdown Outlet Boiler Runners (4-30 HP) 52-G 1/01 ;;;;;;;;;;;;;;;;;;;;; QQQQQQQQQQQQQQQQQQQQQ ¢¢¢¢¢¢¢¢¢¢¢¢¢¢¢¢¢¢¢¢¢ ;;;;;;;;;;;;;;;;;;;; QQQQQQQQQQQQQQQQQQQQ ¢¢¢¢¢¢¢¢¢¢¢¢¢¢¢¢¢¢¢¢ ;;;;;;;;;;;;;;;;;;;;; QQQQQQQQQQQQQQQQQQQQQ ¢¢¢¢¢¢¢
Maintenance NOTE To ensure the continued safety and efficiency of the boiler, the schedule of maintenance outlined in this section should be adhered to. WARNING Prior to the commencement of any work requiring the removal of cover plates and the opening of the control panel box, the electrical supply to the boiler must be disconnected. Procedure for Cleaning Water Probes Clean probe on top of boiler shell and probes in water column.
Maintenance Gas Head Primary Air Gate Scanner Location (20–60 HP) Flame Rod(s)* Scanner (4–15 HP) Burner Plate Secondary Air Gate Blast Tube Viewing Port Top Plate Burner Viewing Port Air Deflector Blast Tube *If Applicable Flame Rod Adjustment for Fulton Gas Fired Steam Boilers Flame Scanner Adjustments for Fulton Gas Fired Steam Boilers a) The flame rod adjustment is made by loosening the lock nut and turning the porcelain portion of the flame rod clockwise or counter clockwise.
Maintenance Furnace Refractory Replacement Procedure Gas Train Assembly a) Remove the burner plate and top plate assembly up and out of the scroll assembly. b) Remove the stainless steel combustion ring from the furnace (50 and 60 HP only). c) Remove the clean-out plugs from the bottom sides of the boiler. 4-15 HP boilers have one clean out plug located at the bottom of the boiler directly below the panel box.
Maintenance Recommended Daily Maintenance Schedule Recommended Monthly Maintenance Schedule a) The following procedures should be carried out daily. They are designed to prevent the build up of scale, silt, or sludge in the bottom of the boiler and in the pipes leading to the water gauge. In addition to these procedures, the advice of a water treatment supplier should be sought and followed. An ASME Section VIII blow off receptacle must be provided for the appropriate pressure.
Maintenance g) Remove brass pipe plug at the cross connection below water column and clean nipple into boiler. Boiler must be cold and water level below pipe. Withdraw the burner assembly and clean the flame rod and ignition electrode. 2) Check that the settings of the flame rod, if applicable, and ignition electrode correspond to those in the illustration below. 3) Reassemble the burner assembly and check the flame rod setting or scanner setting.
Maintenance g) Replace hand hole gaskets using the following procedure: 1) Remove the hand hole assembly using a 1-1/4" tee handle wrench or 1-1/4" 1/2" drive socket wrench. Never tighten more than necessary to prevent leakage. Excessive tightening may shorten the life of the gasket. Illustration shows over compressed gasket. Removing hand hole assembly with a Tee Handle Wrench 2) Remove the old gasket and thoroughly clean the surface on the boiler and the plate.
Maintenance Troubleshooting a) The following trouble shooting guide will assist in the diagnosis and the correction of minor field problems. It contains instructions and information necessary to locate and isolate possible troubles which occur during normal operation. It should be used in conjunction with the unit wiring diagram and the component literature provided in Section 7 of this manual. b) The following lists cover the most common troubles that may occur on the Fulton gas fired boilers.
Maintenance Problem Cause Remedy Flame Failure 5. Flame Rod Adjustment or UV Scanner Check flame rod for carbon buildup and clean if necessary. Check flame rod adjustment via a display module. Flame signal should be 5 VDC. Check for cracks in porcelain. If found, replace. Check for dirt on flame scanner and clean. Check for proper location of detector. 6. Flame Safeguard Control Check voltage at terminal leading to main gas valve. If no power, replace the control. 7.
Maintenance Problem Cause Remedy Poor Combustion 1. Refractories Check refractories to see if they are plugged with soot or broken in pieces. Clean or replace as necessary. 2. S.S. Ring Check to be sure ring is present and fits tight against the furnace wall (50-100 HP). 3. Primary Air Adjustment Check air adjustment. Air/fuel mixture may be off. Open primary air so fire is to outside wall of furnace. 4. Secondary Air Adjustment Check main air adjustment to see if it is loosened up.
Maintenance Problem Cause Remedy Boiler will not maintain pressure 4. Scale Built up in boiler Refer to Section 2 “Pressure Vessel Cleaning”. 5. Refractories Check refractories to see if they are cracked or broken in pieces. Replace as necessary. 6. Steam traps blowing through. Check traps to see if they are clean or replace as necessary. 7. Boiler size. Boiler may be undersized. 1. Steam traps blowing through Check traps to see if they are clean or replace as necessary. 2.
Maintenance Problem Cause Pump runs but does 1. Vapor locking of pump. not put water into boiler Remedy Allow system to cool down, check steam traps and check to be sure return lines are not insulated. Check return tank temp. If it is above 180 deg. F, (82 deg. C) vapor locking of pump will occur. Inspect check valves. Clean and replace as needed. Replace pump with multistage centrifugal good for 250 degrees F (121 deg.C). 2.
5 Parts 6 -G 1/01
6 -G 1/01
Parts Spare Parts a) It is important that the correct replacement part is fitted to your Fulton Gas Fired Steam Boiler. b) When ordering replacement or spare parts, make sure that the full information given in the Parts List is supplied, together with the following details as shown on your boiler identification plate: 1. Boiler Number 2. Boiler Type 3. Electrical Specifications Note: The policy of Fulton Boiler Works, Inc.
Parts Replacement Parts Listing (available from authorized Fulton Representative) Part No. Description 5-60-100 5-60-165 5-60-164 Instruction Manual, Fuel-Fired Certification Papers Boiler Documentation for Export Boilers 5-12-004 5-12-005 5-12-006 5-12-007 5-12-008 5-12-009 5-12-010 5-12-011 5-12-012 5-12-015 5-12-016 5-12-017 Approx. Approx. Net Weight Net Weight (lbs.) (kgs.) 2 0.91 Boiler Shell Parts Furnace Refractory 8" OD x 2" ID (9.
Parts Approx. Approx. Net Weight Net Weight (lbs.) (kgs.) Part No. Description 5-21-302 5-21-303 5-21-304 5-21-305 5-21-306 Steel Jacket 10 HP - No Holes Cut Steel Jacket 15 HP - No Holes Cut Steel Jacket 20 HP - No Holes Cut Steel Jacket 30 HP - No Holes Cut Steel Jacket 40-60 HP - No Holes Cut 100 115 125 125 125 45.45 52.27 56.82 56.82 56.
Parts Approx. Approx. Net Weight Net Weight (lbs.) (kgs.) Part No. Description 2-40-605 2-40-606 2-40-603 2-40-770 Burner Assembly - Parts (Common) 1/3 HP 115/230/60/1 Burner Motor 3450 RPM 1/3 HP 230/460/60/3 Burner Motor 3450 RPM 1/3 HP 110/220/50/1 Burner Motor 2850 RPM 1/3 HP 380/50/3 Burner Motor 2850 RPM 21 20 25 28 9.55 9.09 11.36 12.
Parts Part No. Description 2-30-118 Air Switch 4-100 HP 5-20-019 5-20-007 5-20-055 5-20-013 5-20-018 Approx. Approx. Net Weight Net Weight (lbs.) (kgs.) 0.72 0.33 Burner Plate Gas - 4 HP Burner Plate Gas - 6 & 10 HP Burner Plate Gas - 9.5 HP Burner Plate Gas - 15 & 20 HP Burner Plate Gas - 30-60 HP 1 1 2 1 1 0.45 0.45 0.91 0.45 0.45 2-11-112 2-11-075 2-11-113 7-20-088 7-20-090 7-20-092 Air Deflector - Gas - 6 & 10 HP Air Deflector - Gas - 9.
Parts Approx. Approx. Net Weight Net Weight (lbs.) (kgs.) Part No. Description 2-30-102 2-30-104 2-30-105 2-30-106 2-30-107 2-30-108 1/2" Gas Pressure Regulator RV 48 1" Gas Pressure Regulator - RV 53 1-1/4 " Gas Pressure Regulator - RV 61 1-1/4" Gas Pressure Regulator - RV 81 1-1/2"Gas Pressure Regulator - RV 81 2" Gas Pressure Regulator - RV 91 0.7 1.5 5 5 4.8 8.3 0.32 0.68 2.27 2.27 2.18 3.
Parts Approx. Approx. Net Weight Net Weight (lbs.) (kgs.) Part No. Description 7-30-025 7-30-026 7-30-123 Burner Plate Assembly - 4 HP - Natural Gas Burner Plate Assembly - 6 HP - Natural Gas Burner Plate Assembly - 9.5 HP Natural Gas 7 8 8 3.18 3.64 3.
Parts Part No. Description 2-12-018 2-12-071 2-12-063 2-30-155 10" Water Gauge Glass- MM 12" Water Gauge Glass 14"Water Gauge Glass Conbraco 250# GG Valve w/Ball Check (9.5 HP) 2-12-020 2-12-019 2-12-080 Brass Water Gauge Glass Gasket Rubber Water Gauge Glass Gasket Teflon Water Gauge Gaskets 2-35-514 2-30-330 2-12-022 2-12-024 Approx. Approx. Net Weight Net Weight (lbs.) (kgs.) 0.06 0.07 0.08 1.5 0.03 0.03 0.04 0.68 0.0018 0.004 0.
Parts Approx. Approx. Net Weight Net Weight (lbs.) (kgs.) Part No. Description 2-45-106 2-45-107 2-45-108 2-45-110 2-45-112 2-45-115 Green Panel Box Indicating Light - 120V White Panel Box Indicating Light -120V Amber Panel Box Indicating Light - 120V Red Panel Box Indicating Light -120V Green Panel Box Indicating Light - 220V White Panel Box Indicating Light - 220V 0.1 0.1 0.1 0.1 0.1 0.1 0.05 0.05 0.05 0.05 0.05 0.
Parts Part No. Description 2-40-161 2-40-270 2-40-272 2-40-247 Mini Peeper For All 7800 Base For All 7800 Display Module for 7800 Controls English (Also Available in Spanish) Remote Mounting Bracket for 7800 2-40-248 Extension Cable 2-40-261 2-40-276 2-40-273 2-40-274 Approx. Approx. Net Weight Net Weight (lbs.) (kgs.) 0.5 0.5 0.5 0.65 0.23 0.23 0.23 0.3 EC7830A Programmer 220/50 Timer 7 for EC7830/50 Timer 30 for EC7830/50 UV - Amplifier for EC7830/50 2 0.1 0.1 0.2 0.91 0.05 0.05 0.
Parts Approx. Approx. Net Weight Net Weight (lbs.) (kgs.) Part No. Description 2-30-068 2-30-069 2-30-070 2-30-071 2-30-073 3/4"-100# Safety Valve 3/4"-125# Safety Valve 3/4"-150# Safety Valve 3/4"-200# Safety Valve 3/4"-300# Safety Valve 2 2 1.4 5.1 2.35 0.91 0.91 0.64 2.32 1.07 2-30-074 2-30-075 2-30-076 2-30-077 2-30-078 2-30-079 2-30-081 1"-15# Safety Valve 1"-75# Safety Valve 1"-100# Safety Valve 1"-125# Safety Valve 1"-150# Safety Valve 1"-200# Safety Valve 1"-300# Safety Valve 1.1 4 4.1 4.
Parts Approx. Approx. Net Weight Net Weight (lbs.) (kgs.) Part No. Description 5-10-397 2-20-110 2-20-115 Tee Handle Wrench Fan Puller - 5/8" Hub Fan Puller - 1" Hub 2.7 2 2 1.23 0.91 0.91 2-30-092 2-30-095 2-30-097 2-30-098 2-30-099 2-30-0415 Barometric Controls 6" MGI 4, 6 & 10 HP - Gas 8" MG1 15 HP - Gas 10" M&MG2 20 HP - Oil, Gas, Comb 12" M&MG2 30 HP - Oil, Gas, Comb. 14" M&MG2 50 - 100 HP - Oil, Gas, Comb. 16" M&MG2 3 4 8 12 16 25 1.36 1.82 3.64 5.45 7.27 11.
Parts Approx. Approx. Net Weight Net Weight (lbs.) (kgs.) Part No. Description 2-12-528 2-12-529 2-12-530 2-12-531 Scroll Gasket - 4 HP Scroll Gasket - 6-15 HP Scroll Gasket- 20-30 HP Scroll Gasket- 40-60 HP 1 1 1 1 0.45 0.45 0.45 0.45 2-12-537 2-12-538 2-12-539 2-12-540 Stack Extension Gasket 6" 4-10 HP Stack Extension Gasket 8" 15 HP Stack Extension Gasket 10" 20 HP Stack Extension Gasket 12" 30-60 HP 1 1 1 1 0.45 0.45 0.45 0.
Parts 79-G 1/01
Parts Part No.* Burner Motor (1) RPM HP Part No. 2-40-605 1/3 HP 115/230/60/1 3450 4-15 Nat. Gas Orifice LP Gas Orifice (6) 2-40-606 1/3 HP 230/460/60/3 3450 4-15 7-20-050 7-20-030 4 2-40-603 1/3 HP 110/220/50/1 2850 4-15 7-20-051 7-20-061 6 2-40-770 1/3 HP 380/50/3 2850 4-15 2-20-078 consult factory 9.
Parts Gas Burner Ignition Assembly Gas Burner Components 81-G 1/01
Parts Gas Head Assemblies Part No. Complete Gas Head Assembly 7-54-1000 7-54-1001 7-54-1002 Natural Gas Natural Gas Natural Gas 7-54-1003 7-54-1004 7-54-1005 7-54-1006 7-54-1007 7-54-1050 7-54-1051 7-54-1052 7-54-1053 7-54-1054 7-54-1055 7-54-1056 7-54-1057 Natural Gas Natural Gas Natural Gas Natural Gas Natural Gas Propane Gas Propane Gas Propane Gas Propane Gas Propane Gas Propane Gas Propane Gas Propane Gas HP 4 6 10 15 20 30 40-50 60 4 6 10 15 20 30 40-50 60 Gas Train Components Part No.
Parts 8 Gas Head Assembly (CSD-1) 4 to 50 HP 6 3 2 1 11 10 8 9 6 7 Gas Head Assembly (CSD-1) 60 HP 4 5 2 11 10 9 1 83-G 1/01
Parts Panel Box Parts Part No. 2-40-420 2-40-421 2-40-422 2-40-423 2-40-405 2-40-406 2-40-403 2-40-402 2-40-400 2-40-401 Relays Fulton Pump Relay - 120V Fulton Burner Relay - 120V Base for Fulton Pump Relay Base for Fulton Burner Relay Fulton Pump Relay 220V Fulton Burner Relay 220V IDlDO-120V Relay IGIDO - 120V Relay (manual reset) IGlDO-A-120V Relay ID2DO - 220V Relay HP 4-100 4-100 4-100 4-100 4-100 4-100 4-100 4-100 4-100 4-100 Part No.
Parts Water Column - Parts Part No. 5-20-022 5-20-048 Water Column Bottle Casting (1) Water Column Bottle Casting Water Column Bottle Casting HP 4-30 50-100 Part No. 2-12-017 2-12-065 Water Gauge Glass (2) 9-1/4" Water Gauge Glass - Corning 8-5/8" Extra Heavy Gauge Glass HP 4-100 9.5 Part No.
6 Warranty 8 -G 1/01
87-G 1/01
Standard Warranty for Fulton Boilers Warranty Valid for Models ICS, ICX, ICW, ICXW, VMP, VMPW, FB-A, FB-F, FB-L, FB-S, FB-W Five (5) Year (60 Months) Material and Workmanship Warranty The pressure vessel is covered against defective material or workmanship for a period of five (5) years from the date of shipment from the factory. Fulton will repair or replace F.O.B.
89-G 1/01
Extended Warranty for Fulton Skid Mounted Steam Boilers Warranty Valid for Models ICS, ICX, VMP, FB-A, FB-F, FB-L, FB-S Ten (10) Year Material and Workmanship Warranty The pressure vessel is covered against defective material or workmanship for a period of ten (10) years from the date of shipment from the factory. Fulton will repair or replace at our option, F.O.B.
91-G 1/01
7 Component Data Sheets -G 1/01
