Product Manual

MASTERLINE SERIES CAP200
Page 2 of 46 REV H JUNE 2017
Table of Contents
Read Me First Section 1
Safety Precautions ............................................................................................. 3-4
System Diagram ................................................................................................ 5-7
Installation Section 2
Receiving .............................................................................................................. 8
Freight Damage .................................................................................................... 9
Installation Procedure .................................................................................... 10-14
Post Installation Checklist ................................................................................... 15
Electrical Requirements ...................................................................................... 16
Wiring Diagrams Section 3
Simplex, 1 phase and 3 phase ............................................................................ 17
Duplex, dual source ....................................................................................... 18-19
Large Industrial with Solenoid Valve ................................................................... 20
Large Industrial, Fully Packaged ......................................................................... 21
Large Industrial with Pilot Valve .......................................................................... 22
ASSD Control .................................................................................................... 23
Dual Control ........................................................................................................ 24
Ultra Pack 5hp – 7.5hp ....................................................................................... 25
Ultra Pack 10hp – 30hp ...................................................................................... 26
Start Up Section 4
Pre-Start Check List ............................................................................................ 27
Start-Up Procedure ............................................................................................. 28
Operating Modes ........................................................................................... 29-30
Maintenance Section 5
Shut Down Procedure ......................................................................................... 31
Maintenance Schedule ....................................................................................... 32
Oil ....................................................................................................................... 33
Oil Pressure (C200 and up) ................................................................................ 34
Low Oil guard (D96, C79, D97, C89, C98, C100) ............................................... 35
Bolt Torques .................................................................................................. 36-37
Belt Tension ................................................................................................... 38-39
Pilot Valve ........................................................................................................... 40
Bearings .............................................................................................................. 41
Maintenance Parts List ....................................................................................... 41
Troubleshooting Section 6
Troubleshooting Guide ................................................................................... 42-43
Maintenance Check-off Lists .......................................................................... 44-45