YPF95 Series Portable Filtration Systems Installation & Operation Manual Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.
Please read all sections of this manual and retain for future reference. Installation, maintenance, and repairs should be performed by your Frymaster/Dean Factory Authorized Service Agency. WARNING Safe and satisfactory operation of your equipment depends on its proper installation. Installation MUST conform to local codes, or in the absence of local codes, with the latest edition of the National Electric Code, N.F.P.A. 70.
NOTICE: If this filter unit is cleaned with water, disconnect the unit from power source before cleaning and thoroughly dry the filter unit before reconnecting to electrical power source. DANGER The optional crumb tray (if equipped) in portable filter systems must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material.
YPF95 Series Portable Filtration Systems Installation & Operation Manual TABLE OF CONTENTS Page # 1. INTRODUCTION 1-1 2. IMPORTANT INFORMATION 2-1 3. INSTALLATION INSTRUCTIONS 3-1 4. FILTER OPERATION 4-1 5. CLEANING AND MAINTENANCE 5-1 6. TROUBLESHOOTING 6-1 7.
YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 1: INTRODUCTION 1.1 Parts Ordering/Service Information Place parts orders directly with your local Frymaster/Dean Factory Authorized Service Center. A list of FASCs was included with the filter when shipped from the factory. If you do not have access to this list, please contact the Frymaster/Dean service department at 1-800-551-8633 or 1-318-8651711, or go to Frymaster/Dean’s website at: www.frymaster.com.
YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 1: INTRODUCTION 1.3 After Purchase In order to improve service, have the following chart filled in by the Dean Authorized Service Technician who installed this equipment. Authorized Service Technician/FASC Address Telephone/Fax Model Number Serial Number 1.4 Safety Information Before attempting to operate your unit, read the instructions in this manual thoroughly.
YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 1: INTRODUCTION 1.5 Service Personnel Definitions A. Qualified and/or Authorized Operating Personnel Qualified/authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions, or have had previous experience with the operation of equipment covered in this manual. B.
YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 2: IMPORTANT INFORMATION 2.1 General YPF95 portable filters can be used with a variety of Frymaster fryers, as well as other manufacturers’ equipment. Oil capacity is approximately 105 pounds. Unit specifications are listed below.
YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 2: IMPORTANT INFORMATION 2.1 General (cont.) Oil or shortening is gravity-drained from the fryer into the filter, and then filtered through filter paper. Filter powder, which enhances the filtering process, is distributed over the paper prior to filtering. All units are shipped completely assembled with accessories packed inside the filter pan. All units are adjusted, tested and inspected at the factory before shipment.
YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 2: IMPORTANT INFORMATION 2.3 Pre-Installation NOTE: Failure to use qualified service personnel will void the Frymaster/Dean warranty. A. Standards: Use of this filter unit must be in accordance with all applicable state and local codes. B. Electrical Connections: Domestic YPF95 filter units require a 115V 60 Hz., 15 amp electrical supply. International/CE units require 230V 50 Hz., 7 amp electrical supply.
YPF95LP SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 3: FILTER PREPARATION 3.1 Assembling The Filter System On initial installation and before each use, remove all loose parts from the filter, wash the filter pan and all accessories in hot, soapy water and dry thoroughly. WARNING! Water or boil-out solution MUST not be allowed to drain into the filter pan or filter system. Irreversible damage will result if water is allowed into the system, and the warranty will be voided.
YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 3: FILTER PREPARATION -A- YPF95 portable filter positioned correctly between two fryers with rear casters locked in place. G. Align the drain pipes over the front filter pan cover. Remove the front cover and replace it with the oil baffle (as shown below). The baffle should sit on the hold-down ring inside the filter pan and will prevent splashing during filtration.
YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 4: FILTER OPERATION 4.1 General YPF95 Series portable filters are designed to operate primarily as an independent filter unit. Operations always start by ensuring the unit is properly plugged in and situated in the filter space between the fryers. The general layout of a YPF95 Series portable filter with major components identified is illustrated below. Arrows indicate direction of oil flow during the filtration process.
YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 4: FILTER OPERATION 4.2 Filtering Tools These tools are not required, but are recommended to make the filtering task easier. A. Measuring Cup: Used to measure eight ounces by volume of filter powder. B. Scrub Brush: To clean sediment and residue from the filter pan and frypot. C. Appropriate Clothing. 4.3 Filter Preparation 1. Ensure the YPF95 portable filter is positioned between fryer(s) it is being used to filter.
YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 4: FILTER OPERATION 4.4 Changing Filter Paper (cont.) 4. Remove and check the Sana Grid for cleanliness and clean if necessary. 5. Check the filter-pan for cleanliness and clean if necessary; check the drain ports at the bottom rear of the filter pan and clear any solidified shortening from the opening (black arrow). 6. Replace the Sana Grid and place a new sheet of filter paper on top of the screen. 7.
YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 4: FILTER OPERATION 4.5 Unit Operation (cont.) DANGER Do not leave filter unit unattended during the filtering operation. Avoid spilling hot oil onto floor surfaces. When draining fryer into filter, never exceed the maximum capacity of the filter pan. DANGER The oil temperature of the fryer to be filtered should be approximately 350°F (175°C). Position drain handles properly prior to operating the filter unit.
YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 5: PREVENTATIVE MAINTENANCE 5.1 General Cleaning operations fall into three general categories: • Wiping unit clean, interior and exterior, after each filter session. • Cleaning, changing filter paper and preparing the unit for the next day’s business. • Weekly cleaning to remove oil deposits and other particles that were previously missed. WARNING Do not use water jets to clean this equipment. To do so will damage the unit and void the warranty.
YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 5: PREVENTATIVE MAINTENANCE 5.3 Daily: Close Of Business At the close of a working day, filter the oil in all fryers. When the last fryer is finished, follow these steps: 1. Ensure the flexible hose and pump lines are clear by running the filter pump for an additional 10–15 seconds after the faucet begins to bubble. 2. Discard the filter paper in a fireproof container after use. 3.
YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 6: TROUBLESHOOTING 6.1 Operating Problems Plugged lines and plugged filter paper account for over 90 percent of filtration system malfunctions. A general troubleshooting chart included in this chapter provides systematic instructions to assist the operator in diagnosing common malfunctions. Contact a factory-authorized service technician for troubleshooting beyond the scope of the operator. A.
YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 6: TROUBLESHOOTING 6.2 General Troubleshooting (cont.) Pump won't start. - Tripped circuit breaker. Incorrect or no line voltage. Allow filter unit to cool for at least 45 minutes and then press the pump reset button on the side of the filter. - Turn filter pump "OFF". Allow oil to cool then empty pan. Verify filter paper is clean and properly installed. Refill pan and restart process. - Pump stops during filtering process. Reset circuit breaker.
YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 6: TROUBLESHOOTING 6.3 Wiring Diagrams 6.3.1 YPF95 120V Wiring Switch Housing Receptacle BLK BLK BLK BLK GRN WHT ON/OFF Switch CB 7 Amp Circuit Breaker 120 VAC BLK C P1 NC BLK Thermal Overload Reset Switch P2 T3 T8 T2 T4 WHT T5 Motor Terminal Box Electrical Junction Box 120/230 VAC, 50/60 Hz Motor w/Thermal Overload Protector 6.3.
YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 7: PARTS LIST 7 Main Components 7-1
YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 7: PARTS LIST 7 Main Components Item Part # 1 106-4589 2 Description Filter Pan Assembly 200-8685 Sana Grid Screen 211-8703 Stiffener, Pan Frame, Left 212-8703 Stiffener, Pan Frame, Right 809-0417 Nut, Flange, ¼"-20, Serrated 810-1057 Flex Line, 5/8" OD x 13" Long 810-1668 Adaptor, Male, 5/8" OD x ½" 813-0062 Elbow, ½", 90°, Black Metal 823-5022 Hold Down Ring 823-5057 Filter Pan 106-4608 Filter Pan Lid, Rear (larger) 824-1459 Lid,
YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 7: PARTS LIST 7 Main Components Item Part # Description 25 809-0417 Nut, Flange, ¼"-20 Serrated 26 809-0449 Screw, #10 x ½", Phillip's Truss Head 27 810-1668 Adaptor, Male 5/8" OD x ½" 28 810-2699 Coupling, Quick Disconnect, Snaptite 29 810-2700 Nipple, Quick Disconnect, Snaptite 30 810-2805 Caster, 2", Filter Pan 31 810-2806 Caster, 2" with Brake, Filter Pan 32 810-2957 Tubing, Faucet, Over-the-Top 33 813-0006 Bushing, Hex ½" to
THIS PAGE INTENTIONALLY LEFT BLANK
Frymaster, L.L.C.
