OPERATION MANUAL FTB-350A 24V TEST BOX Frymaster, L.L.C.
TABLE OF CONTENTS Page # INTRODUCTION 3 PARTS ORDERING 3 PARTS LIST 4 CONTROL PANEL DIAGRAM 5 F3000 TEST PROCEDURE Legacy Fryers 6 F3000 TEST PROCEDURE HP580/590 Electric 8 F3000 TEST PROCEDURE HP690 Gas 9 F3000 TEST PROCEDURE Pitco Fryers 12 2
INTRODUCTION The FTB-350A Test Box is a tester designed to test the F3000 Frymaster cooking controller for correct operating and controlling functions. WARNING: This test box should not be hooked up to 12V controllers. PARTS ORDERING Parts orders must be placed directly with your local Factory Authorized Servicer. If you do not have a Factory Authorized Servicer list, please contact Frymaster Service Department at 1-800-551-8633 or 1-318-865-1711.
1 2 3 PARTS LIST Item Part Number 826-2978 1 2 3 108-3342 108-3345 807-5285 Description Kit, FTB350A, 120V/24V F3000 Test Box (Includes cable and transformer assembly.
TOP CONTROL PANEL 1. Stratify Indicator On during stratify on HP fryers. 2. Left Heat Indicator ON When Heating 3. Power On Indicator Power to Fryer Relays & Controller 4. Right Heat Indicator ON When Heating 5. Pressure Solenoid Indicator On when pressure solenoid is activated on HP fryers. 6. Left Probe/Thermistor Switch Simulates Temperature 7. Right Probe/Thermistor Switch Simulates Temperature 8. Left Variable Control 9. Right Variable Control 10. ON/OFF Switch Power To FTB-350A Test Unit 11.
F3000 TEST PROCEDURE FOR LEGACY FRYMASTER FRYERS (KJ3, 118G, H55, MJ45, 118E/RE80 and FPRE114/117) Ensure the controller is set to LEGACY-FRYMASTER using code 7628 in tech mode. With the Controller displaying OFF press and hold the check button until PRODUCT SETUP is displayed. Press the right arrow to tech mode. Enter 7628. Set LOCALE to NON-CE. Press the right arrow. Set system type to LEGACY-FRYMASTER. Press the right arrow. Set ENERGY to ELEC or GAS. Press the right arrow.
D. TEST CONTROLLING FUNCTION 1. 2. E. TEST CONTROLLER HIGH LIMIT 1. 2. F. Press controller ON/OFF switch to ON (set point = 340°F/171°C). Set FTB-350A PROBE switches (6 & 7) to VARIABLE. (a) RELAY POWER indicator (3) illuminates. (b) Rotate VARIABLE knob (8 & 9) counterclockwise until controller indicates a temperature. (c) Rotate VARIABLE knob (8 & 9) slowly clockwise until controller indicates DROP. (d) Press Temperature button on controller.
F3000 TEST PROCEDURE FOR HENNY PENNY PRESSURE FRYERS (HP580 and HP590) Ensure the controller is set to HENNY PENNY 580/590/290 FULL using code 7628 in tech mode. Press and hold the check button until PRODUCT SETUP is displayed. Press the right arrow to tech mode. Enter 7628. Set LOCALE to NON-CE. Press the right arrow. Set system type to HENNY PENNY. Press the right arrow. Set ENERGY to ELEC. Press the right arrow. Set TYPE to HP580/590. Press the right arrow. Set FRESH OIL to NONE. Press the right arrow.
3. 4. 5. 6. 7. n) Leave 2 FLEX at 0. Press the right (X) arrow. o) Leave 2 PRESSURE SOLENOID to OPEN. Press the right (X) arrow. p) Leave :00 at 3 TIME. Press the right (X) arrow. q) Leave 1 ALARM TIME at :00. Press the right (X) arrow. r) Leave AFTER COOKING to COOL. Press the right (X) arrow. s) Leave FILTER LOCKOUT to 0. Press the right (X) arrow. t) Leave QUANTITY? to NO. Press the right (X) arrow. u) Leave HEAD COUNT to .0. Press the right (X) arrow. v) Leave INSTANT ON to 0.
B. TEST POWER TO FRYER INTERFACE BOARD 1. 2. 3. C. Switch the HP690 POWER switch (11) to ON. RELAY POWER indicator (3) should illuminate. Turn power off switching the HP690 POWER switch (11) to OFF. TEST MELT-CYCLE FUNCTION 1. 2. 3. Switch the HP690 POWER switch (11) to ON. Set FTB-350A PROBE switch (7) to 3°C/37°F. (a) RELAY POWER indicator (3) illuminates. (b) HEAT indicator (4) should cycle on and off.
F. TEST PROBE FAILURE MALFUNCTION 1. 2. G. Turn on FTB-350A POWER switch (10). Set FTB-350A PROBE switch (7) to SHORT. (a) RELAY POWER indicator (3) illuminates. (b) Controller displays “HIGH LIMIT FAILURE” alternating with “DISCONNECT POWER” and the alarm sounding. (c) RELAY POWER indicator (3) is no longer illuminated. (d) Turn off FTB-350A POWER switch (10). TEST ALARM FUNCTION 1. 2. 3. 4. 5. 6. Turn on FTB-350A POWER switch (10). Set FTB-350A PROBE switch (7) to 168°C/335°F.
F3000 TEST PROCEDURE FOR PITCO FRYERS (18WKS FULL, SG18 FULL, SSH75 FULL, SG6H FULL, 14WKS FULL, 7WKS FULL, 72WKS SPLIT, E18WKS FULL, SE18 17 KW FULL and SE 22KW FULL) Ensure the controller is set to PITCO using code 7628 in tech mode. With the Controller displaying OFF press and hold the check button until PRODUCT SETUP is displayed. Press the right arrow to tech mode. Enter 7628. Set LOCALE to NON-CE. Press the right arrow. Set system type to PITCO. Press the right arrow. Set ENERGY to ELEC or GAS.
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Frymaster, L.L.
