Performance Pro Series Gas Fryers Models 35 & 45 Installation and Operation Manual Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.
NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID.
DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster/Dean Service Hotline at 1-800-551-8633. DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipped with legs must be stabilized by installing anchor straps. All fryers equipped with casters must be stabilized by installing restraining chains.
Performance Pro Series Gas Fryers Models 35 & 45 Installation and Operation Manual TABLE OF CONTENTS Page Chapter 1: Introduction 2-1 Chapter 3: Operating Instructions 3-1 Chapter 4: Filtration Instructions 4-1 Chapter 5: Preventive Maintenance i
PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 & 45 CHAPTER 1: GENERAL INFORMATION 1.1 Applicability and Validity The Pro Series Gas Fryer has been approved by the European Union for sale and installation in all EU countries. This manual is applicable to and valid for all Performance Pro Series Atmospheric Gas Fryers sold in English-speaking countries, including those in the European Union.
1.3 Safety Information Before attempting to operate your unit, read the instructions in this manual thoroughly. Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the ones that follow. CAUTION CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system.
1.5 Equipment Description All Performance Pro Series fryers are of an open-frypot design with no tubes and have a hand-sized opening into the deep cold zone, which makes cleaning the frypot quick and easy. Frypots are constructed of welded, heavy-gauge cold-rolled steel or stainless steel. Heating is supplied by a burner assembly having multiple gas jets that are focused on ceramic targets located around the lower side of the frypot.
35 Model Family Model Built-In Filtration Controls (Note: Millivolt controls require no external power.) PMJ*35† No Millivolt. Thermostat knob inside door. PMJ*35G† No Millivolt. Thermostat knob on control panel. PMJ*35GBL† No Millivolt. Thermostat knob on control panel with push-button basket lift control. PMJ*35E No Electric. Thermostat knob on control panel with ON/OFF switch or Solid State Controller or Digital Controller. PMJ*35EC No Electric. CM III Computer. PMJ*35EBL No Electric.
45 Model Family (continued from previous page) Model Built-In Filtration Controls (Note: Millivolt controls require no external power.) PMJ*45EC No Electric. CM III Computer. PMJ*45EBL No Electric. Thermostat knob on control panel with push-button basket lift control and ON/OFF switch or Basket Lift Timer. PMJ*45EBLC No Electric. CM III Computer. PMJ*45EBLM No PMJ*45EM No Electric. Thermostat knob on control panel with push-button basket lift control plus ON/OFF and melt cycle switches.
precautions involved, and have complied with all requirements of applicable national and local codes. QUALIFIED SERVICE PERSONNEL Qualified service personnel are those who are familiar with Frymaster equipment and who have been authorized by Frymaster, L.L.C. to perform service on the equipment. All authorized service personnel are required to be equipped with a complete set of service and parts manuals, and to stock a minimum amount of parts for Frymaster equipment.
PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 & 45 CHAPTER 2: INSTALLATION INSTRUCTIONS 2.1 General Installation Requirements Qualified, licensed, and/or authorized installation or service personnel, as defined in Section 1.7 of this manual, should perform all installation and service on Frymaster equipment. Conversion of this appliance from one type of gas to another should only be performed by qualified, licensed, and/or authorized installation or service personnel as defined in Section 1.
CLEARANCE AND VENTILATION DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster/Dean Service Hotline at 1-800-551-8633. DANGER This appliance must be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to the health of personnel in the room in which it is installed.
ELECTRICAL GROUNDING REQUIREMENTS All electrically operated appliances must be grounded in accordance with all applicable national and local codes, and, where applicable, CE codes. A wiring diagram is located on the inside of the fryer door. Refer to the rating plate on the inside of the fryer door for proper voltages.
2.3 Pre-Connection Preparations DANGER Do not connect this appliance to the gas supply before completing each step in this section. After the fryer has been positioned under the fry station exhaust hood, ensure the following has been accomplished: 1. Adequate means must be provided to limit the movement of fryers without depending upon the gas line connections. If a flexible gas hose is used, a restraining cable must be connected at all times when the fryer is in use.
6.
Table 3: CE Approved Gas Categories Category I2E+(S) I3P I2 ELL 13P Gas G20/G25 G31 G20/G25 G31 Pressure (mbar) 20/25 37 20 50 I2 H G20 20 FR II2Esi3P G20/G25 G31 20/25 37 ET 50 LU I2E G20/G25 20/25 ES II2H3P NL II2L3P IE-PT-GB II2H3P G20 G31 G25 G31 G20 G31 20 37 ET 50 25 50 20 37 Country BE DE DK-GR-IT The size of the gas line used for installation is very important. If the line is too small, the gas pressure at the burner manifold will be low.
2. Open the gas-supply valve to the fryer and check all piping, fittings, and gas connections for leaks. A soap and water solution should be used for this purpose. DANGER All connections must be sealed with a joint compound suitable for the gas being used and all connections must be tested with a solution of soapy water before lighting any pilots. Never use matches, candles, or any other ignition source to check for leaks.
5. Check the thermostat calibration or temperature programmed into the computer. • For units equipped with thermostat controls, refer to the Thermostat Calibration instructions in Chapter 5. • For units equipped with other types of controllers, refer to the appropriate section of the Frymaster Fryer Controllers User’s Manual, provided with your equipment for instructions on programming and operating your controller. 2.
The following CE gas-conversion components and kits are available from your FASC: Model 35 Only: There are no CE conversion kits available for the Model 35. Honeywell G31 (propane) gas valves can be adjusted for G20 and G25 (natural) gases, but G20 and G25 gas valves cannot be adjusted for G31.
PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 & 45 CHAPTER 3: OPERATING INSTRUCTIONS 3.1 Start-Up Procedure DANGER Never operate this appliance with an empty frypot. The frypot must be filled with water or cooking oil/shortening before lighting the burners. Failure to do so will damage the frypot and may cause a fire.
ACCESSING THE PILOT In full-vat units, the pilot is mounted on the left side of the burner manifold and is accessed through an opening in the front frypot insulation. In dual-vat units, there is a pilot on both the left and the right halves of the burner manifold. In either case, swing the round cover over the opening out of the way and insert a long match or taper through the hole to light the pilot. LIGHTING THE PILOT ON FRYERS WITH STANDARD HONEYWELL GAS VALVES 1.
2. If the fryer is equipped with a piezo ignitor, press and hold the pilot (white) button, then repeatedly press the piezo ignitor button until the pilot lights. If the fryer is NOT equipped with a piezo ignitor, place a flame near the pilot assembly, push and hold the PILOT (white) button in, light the pilot, and continue to depress the button for at least 60 seconds after the pilot lights. 3. Failure to hold the button in long enough will cause the pilot to go out when the button is released.
For units equipped with other than Thermostat Controls: Place the computer/controller ON/OFF switch in the ON position and set the controller to – or program the controller for – the desired cooking temperature, referred to as the setpoint. The U-shaped burner will light and burn with a strong, blue flame. The unit automatically enters the Melt Cycle mode if the frypot temperature is below 180°F (82°C).
WARNING Do not drain boil-out solution into a shortening disposal unit, a built-in filtration unit, or a portable filter unit. These units are not intended for this purpose, and will be damaged by the solution. 6. Rinse the frypot at least twice by filling the frypot with clean water and draining. Dry the frypot thoroughly with a clean, dry towel. DANGER Remove all drops of water from the frypot before filling with cooking oil or shortening.
PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 & 45 CHAPTER 4: FILTRATION INSTRUCTIONS WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system, particularly the aspects of oil filtration, draining and cleaning procedures. 4.
3. Open the drain valve slowly to avoid splattering. If the drain valve becomes clogged with food particles, use the Fryer’s Friend (poker-like tool) to clear the blockage. DANGER NEVER attempt to clear a clogged drain valve from the front of the valve! Hot oil or shortening will rush out creating the potential for severe burns. DO NOT hammer on the drain valve with the cleanout rod or other objects. Damage to the ball inside will result in leaks and will void the Frymaster warranty. 4.
4.2.1 Preparation for Use with Filter Paper or Filter Pad 1. Pull the filter pan out from the cabinet and remove the crumb screen, holddown ring, and filter screen. The filter pan is equipped with rollers in rails, much like a kitchen drawer. The pan may be removed for cleaning or to gain access to interior components by lifting the front of the pan to disengage the front rollers, then pulling it forward until the rear rollers clear the rails.
Place the filter screen in the bottom of the filter pan. 4. Lay a sheet of filter paper over the screen, overlapping on all sides, or, if using a filter pad, lay the pad over the screen. Lay a sheet of filter paper or a filter pad over the screen. If using the PAD, ensure the rough side of the pad is up. 5. Install the hold-down ring over the paper or the pad.
4.2.2 Preparation for Use with the Magnasol Filter Assembly 1. Pull the filter pan out from the cabinet and remove the crumb screen and Magnasol filter assembly. The filter pan is equipped with rollers in rails, much like a kitchen drawer. The pan may be removed for cleaning or to gain access to interior components by lifting the front of the pan to disengage the front rollers, then pulling it forward until the rear rollers clear the rails.
4. Replace the Magnasol filter assembly in the filter pan. Replace the filter assembly in the filter pan, ensuring that the fitting on the bottom of the assembly is securely seated in the port in the bottom of the pan. Sprinkle one cup of Magnasol XL filter powder evenly over the screen. 5. Replace the crumb screen, then push the filter pan back into the fryer, positioning it all the way to the back of the cabinet. 4.
DANGER Do not drain more than one frypot at a time into the built-in filtration unit to avoid overflow and spillage of hot oil/shortening. DANGER NEVER attempt to clear a clogged drain valve from the front of the valve! Hot oil or shortening will rush out creating the potential for severe burns. DO NOT hammer on the drain valve with the cleanout rod or other objects. Damage to the ball inside will result in leaks and will void the Frymaster warranty. Install the Power Shower in the frypot to be filtered.
4. The filter pump draws the cooking oil/shortening through the filter medium and circulates it back up to and through the frypot during a 5-minute process called polishing. Polishing cleans the oil by trapping solid particles in the filter medium. 5. After the oil is filtered (about 5 minutes), close the drain valve and allow the fryer to refill. Let the filter pump run 10 to 12 seconds after the oil/shortening begins to sputter from the Power Shower openings.
4.4 Disassembly and Reassembly of the Magnasol Filter Dissassembly 1. Grasp the frame with your thumbs on the handles at the corner of the assembly and pull outward in opposite directions to separate the frame at the corner. Continue to open the frame (it will pivot at the opposite corner) until the outer screens and grid can be removed from the frame. Step 2 - Separate the outer screens and grid. Step 1 - Grasp frame with thumbs on these handles and pull frame appart at corner. 2.
Steps 1 and 2 - Stack outer screens and insert edges into frame. Step 3 - Insert grid between screens after screens have been positioned in frame. Step 4 - Connect corner then pivot frame over free edges of screens. Handle 4.5 Draining and Disposing of Waste Oil When your cooking oil/shortening has reached the end of its usable life, drain the oil/shortening into an appropriate container for transport to the disposal container.
4.6 Disposing of Oil with Optional Rear Discharge Turn the handle to the left to return oil from the filter pan to the frypot. Turn it to the right to discharge the oil to the disposal system. 1. Ensure the filter pan is clean and prepared for filtration. Prepare the filter pan if necessary. DO NOT discharge oil through a dirty or incomplete filter pan. 2. With the oil at operating temperature, turn the fryer off. Wear protective clothing and use caution. Hot oil can cause serious injuries. 3.
PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 & 45 CHAPTER 5: PREVENTATIVE MAINTENANCE 5.1 Fryer Preventive Maintenance Checks and Services DAILY CHECKS AND SERVICES Inspect Fryer and Accessories for Damage Look for loose or frayed wires and cords, leaks, foreign material in frypot or inside cabinet, and any other indications that the fryer and accessories are not ready and safe for operation. Inspect the ceramic burner targets.
WEEKLY CHECKS AND SERVICES Check Recovery Time (Fryers with Computers Only) Recovery Time is the amount of time it takes the fryer to increase the frypot temperature from 275°F (135°C) to 325°F (163°C). It is a measure of the fryer’s efficiency, and should be no more than 2 minutes and 30 seconds for MJP35 and MJP45 model fryers, and 3 minutes and 30 seconds for MJPCF Series fryers. The recovery time on models having CM III computers is automatically measured by the computer.
3. Let the burner cycle on and off automatically three times in order for the cooking oil/shortening temperature to become uniform. If necessary, stir to get all shortening in the bottom of the frypot melted. 4. Insert a good-grade thermometer or pyrometer probe into the oil/shortening, with the end touching the fryer temperature probe. 5. When the burner starts for the fourth time, the thermometer/pyrometer reading should be within ± 5ºF (2ºC) of the temperature knob setting.
with no red dot between the first and second dashes 2. When the computer displays (indicating that the frypot contents are within the cooking range), press the switch once to display the temperature of the cooking oil or shortening as sensed by the temperature probe. 3. Press the switch twice to display the set point. 4. Note the temperature on the thermometer or pyrometer. All three readings should be within ±5°F (2°C) of each other. If not, contact a Factory Authorized Service Center for assistance.
Immediately after each use, drain the Power Shower completely. If you suspect blockage, unscrew the clean-out plugs at each corner of the frame. Place the frame in a pan of hot water for several minutes to melt any accumulation of solidified oil/shortening. Use a long, narrow bottlebrush with hot water and detergent to clean inside the tubes. If necessary, insert a straightened paper clip or similar instrument into the holes in the frame to remove any blockages.
Built-In Filtration System • Inspect all oil-return and drain lines for leaks and verify that all connections are tight. • Inspect the filter pan for leaks and cleanliness. If there is a large accumulation of crumbs in the crumb basket, advise the owner/operator that the crumb basket should be emptied into a fireproof container and cleaned daily. • Verify that all O-rings and seals (including those on the Power Shower and on quick-disconnect fittings) are present and in good condition.
PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 & 45 CHAPTER 6: OPERATOR TROUBLESHOOTING 6.1 Introduction This chapter provides an easy reference guide to the more common problems that may occur during the operation of your equipment. The troubleshooting guides in this chapter are intended to help you correct, or at least accurately diagnose, problems with your equipment. Although the chapter covers the most common problems reported, you may very well encounter a problem not covered.
6.2 Troubleshooting Fryers with Solid State (Analog), Digital or CM III.5 Controllers PROBLEM PROBABLE CAUSES A. Pilot not lit. B. Drain valve open. C. No electrical power to unit. Burner will not light. D. No gas being supplied to unit. E. Failed controller. Solid state (analog) controller power and trouble lights on, but heat light is not, Failed controller. OR Failed temperature probe. CM III display . shows Unit stays in melt cycle continuously. Failed controller. Failed temperature probe.
PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. Disconnect unit from electrical power, wait at least one minute, A. Temporary controller malfunction reconnect unit to the power caused by voltage surge. supply and turn controller on. CM III will not go into programming mode. B. If available, substitute controller known to be good for suspect controller (see Section 6.6). If fryer operates normally, order replacement controller from FASC. B. Failed controller. A.
6.3 Troubleshooting Fryers with Thermostat Controls PROBLEM Burner does not light. Probable Causes A. Pilot is not lit. Corrective Action A. Light pilot per instructions in Chapter 3 of this manual. B. Drain valve not fully closed. B. Verify drain valve is fully closed. C. No electrical power to unit. (Other than millivolt unints.) C. Verify that unit is correctly plugged in and that circuit breaker is not tripped. D. No gas being supplied to unit. Unit will not go into Failed melt cycle switch.
6.4 Troubleshooting the Built-In Filtration System PROBLEM PROBABLE CAUSES A. Thermal overload switch has tripped on an overheated motor. Test: If the pump stopped suddenly during the filtering process, especially if after several filtering cycles, the pump motor has probably overheated. Place the filter handle in the OFF position, allow the pump to cool for at least 45 minutes, and then press the reset button on the pump motor. Attempt to activate the pump. Pump won’t start. CORRECTIVE ACTION A.
PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. To properly filter, the oil or shortening should be at or near 350°F (177°C). At temperatures lower than this, the oil or shortening becomes too thick to pass through the filter medium A. Cooking oil/shortening is too cold easily, resulting in much slower for filtering. oil return and eventual overheating of the filter pump motor. Ensure that the cooking oil or shortening is at or near frying temperature before draining into filter pan. B.
PROBLEM PROBABLE CAUSES A. Plugged openings or solidified shortening in the Power Shower. CORRECTIVE ACTION A. Clean the Power Shower per Test: Look for oil or shortening instructions in Chapter 5 of this squirting out around the Power manual. Shower gasket. If so, Power Shower is obstructed. Power Shower is not B. Missing/worn O-rings and gasket B. Verify that O-rings and gasket are spraying properly. on Power Shower. present and in good condition. C. Missing paper in filter pan.
6.6 Replacing the Controller or Controller Wiring Harness 1. Disconnect the fryer from the electrical supply. 2. Remove the two screws in the upper corners of the control panel and swing the panel open from the top, allowing it to rest on its hinge tabs. 3. Disconnect the wiring harness from the back of the controller and, if replacing the harness, disconnect it from the interface board (arrows). If replacing harness, disconnect the harness from the controller and interface board (arrows). 4.
Frymaster, L.L.C.
