SERVICE MANUAL FRYMASTER BIPH52/55 AND MPH52/55 SERIES GAS FRYERS This equipment chapter is to be installed in the Fryer Section of the Equipment Manual. FOR YOUR SAFETY Do Not Store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. MANUFACTURED BY P.O. BOX 51000 SHREVEPORT, LOUISIANA 71135-1000 PHONE: 1-318-865-1711 TOLL FREE: 1-800-551-8633 1-800-24 FRYER FAX: 1-318-219-7135 Frymaster, L.L.C. 8700 Line Avenue 71106, 5489 Campus Drive 71129 P.O.
NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID.
DANGER Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause property damage, injury, or death. Read the installation, operating, and service instructions thoroughly before installing or servicing this equipment. Only qualified service personnel may convert this appliance to use a gas other than that for which it was originally configured.
WARRANTY STATEMENT Frymaster, L.L.C. makes the following limited warranties to the original purchaser only for this equipment and replacement parts: A. WARRANTY PROVISIONS - FRYERS 1. Frymaster L.L.C. warrants all components against defects in material and workmanship for a period of one year. 2. All parts, with the exception of the frypot, heating elements and fuses, are warranted for one year after installation date of fryer. 3.
D. WARRANTY PROVISIONS - COOKING COMPUTER 1. Frymaster L.L.C. warrants the M-2000 Cooking Computer against defective material or workmanship for a period of three years from the original installation date. If the unit fails within the first year, warranty will cover part and labor. If the part fails the second year, warranty will cover part only. Labor is charged to the store. The third year, warranty will cover the part at a reduced cost of $90.00. No labor or handling will be covered. 2.
BIPH52/55-MPH52/55 SERIES GAS FRYERS TABLE OF CONTENTS CHAPTER 1: Service Procedures 1.1 Functional Description ...................................................................................................... 1-1 1.1.1 The Electronic Ignition System.......................................................................... 1-1 1.1.2 Interface Board ................................................................................................... 1-2 1.1.3 Thermostats .................................
BIPH52/55-MPH52/55 SERIES GAS FRYERS TABLE OF CONTENTS 1.12 Simplified Wiring Diagrams ........................................................................................... 1-44 1.12.1 BIPH52/55 Series Full Vat............................................................................... 1-44 1.12.2 BIPH52/55 Series Dual Vat ............................................................................. 1-45 1.12.3 BIPH52/55 Series Full Vat (Australia and Pacific Rim)..................................
BIPH52/55-MPH52/55 SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.1 Functional Description BIPH52/55 and MPH52/55 Series gas fryers contain a welded stainless steel frypot that is directly heated by a high efficiency infrared burner system requiring approximately 43% less energy than conventional burners to cook the same volume. Self-contained combustion chambers (referred to as “burners”) are fitted into rails attached to the sides of the frypot, one on each side.
provide current to the ignition module. Circuitry in the ignition module sends 24 VAC to the gas valve via a normally closed high-limit switch (and, in fryers with built-in filtration systems, a normally closed drain safety switch). Simultaneously, the module causes the ignitor to spark for 4 seconds to light the burner. A flame sensor verifies the burner ignition by measuring the flow of microamps through the flame.
INTERFACE BOARD J2 12 VAC TO CPTR GROUND 1 2 COMPUTER (12 VAC) 3 COMPUTER COMPUTER 4 5 COMPUTER J3 PIN 1 GROUND J3 PIN 3 RT HT RELAY 12 VDC TO RELAYS LT HT RELAY 6 COMPUTER NOT USED COMPUTER ** RT ALARM OUT COMPUTER * LT ALARM OUT 7 8 9 10 11 RT BL RELAY NOT USED LT BL RELAY * ** Dual Vat configurations ** Full Vat configurations ALR (RIGHT) SOUND DEVICE AD (LEFT) 12 J3 PIN 6 COMPUTER 13 COMPUTER J1 PIN 2 & J3 PIN 2 14 COMPUTER 15 J1 PIN 6 J1 NOT USED J3 1 TEMP PROBE NOT USED J2 PIN
FREQUENTLY USED TEST POINTS FOR INTERFACE BOARD 106-0386SP Meter Setting Test Pins Results 12VAC Power to Controller 50VAC Scale 1 and 3 on J3 or J2 12-18 24VAC Power to Right Module 50VAC Scale 8 on J3 and GROUND 22-28 120 VAC Power 250VAC Scale 11 on J3 and GROUND 110-125 120 VAC Power to Blowers 250VAC Scale 12 on J3 and GROUND 110-125 24VAC Power to Full- or Right-vat High-Limit 50VAC Scale 9 on J3 and GROUND 22-28 24VAC Power to Left High-Limit (if present) 50VAC Scale 9 on J1
2. Remove any attached restraining devices and relocate the fryer for service accessibility. 3. After servicing is complete, reconnect the unit to the gas supply, reattach restraining devices, and plug in the electrical cords. NOTE: To ensure the safe and efficient operation of the fryer and hood, the electrical plug for the 120-volt line, which powers the hood, must be fully engaged and locked in its pin and sleeve socket. 1.3 Cleaning the Gas Valve Vent Tube 1.
3. Insert the fitting for a gas pressure-measuring device into the pressure tap hole. 4. On non-CE fryers only, place the gas valve in the ON position. 5. Place the fryer power switch in the ON position. When the burner has lit and burned steadily for at least one minute, compare the gas pressure reading to the pressure for the corresponding gas in the appropriate table below. The tables list the burner manifold gas pressures for each of the gas types that can be used with this equipment.
7. Place the fryer power switch (and the gas valve in non-CE fryers) in the OFF position. Remove the fitting from the pressure tap hole and reinstall the pressure tap plug. 1.5 Measuring Flame Current When the burner flame is properly adjusted, it will produce a current between 2.5 μA and 3.5 μA. Flame current is measured by placing a microamp (not milliamp) meter in series with the sensing wire on the ignitor. This is accomplished as follows: 1. Place the fryer power switch in the OFF position. 2.
7. Remove the controller by lifting it up and out from the hinge slots in the control panel frame. 8. Re-hinge the NEW controller by inserting the tabs on the bottom into the slots on the control panel frame and allow it to rest on the hinge tabs. 9. If replacing the 15-pin connector, do so now. Plug the new 15-pin wiring harness into the interface board ensuring the black ferrite metal ring is on the controller-end of the wire harness. 10.
13. Rotate the top of the component box out of the frame and carefully pull it out enough to disconnect the wiring harness plug from the back of the box. If the unit is equipped with built-in filtration, disconnect the wires from the filter switch. This will leave one set of wires, enclosed in spiral wrap, connected to the component box. 14. Remove the box and set it atop the fryer to expose the temperature probe and high-limit thermostat. 15.
9. Remove the nuts at each corner of the interface board and carefully pull it from the studs far enough to allow the connector on the back of the board to be disconnected, then remove the board from the box. When removing the board, be careful not to lose the spacers that fit over the studs behind the board. 10. Recover the relay(s) from the failed interface board and install on the replacement board. 11.
Flame Sensor Wire Gas Enrichment Tube Ignition Cable 3. Remove the sheet metal screws securing the ignitor to the mounting plate and pull the ignitor from the fryer. 4. Reverse the procedure to install the replacement ignitor. 1.6.6 Replacing or Cleaning a Combustion Air Blower 1. Disconnect the blower wiring harness, remove the blower assembly mounting nuts, and remove the blower assembly from the fryer.
Remove these screws to remove the shield from the blower assembly. Remove these nuts to separate the blower motor from the housing. 3. Wrap the motor with plastic wrap to prevent water from entering it. Spray degreaser or detergent on the blower wheel and the blower housing. Allow it to soak for five minutes. Rinse the wheel and housing with hot tap water, then dry with a clean cloth. Wrap the motor and wires with plastic wrap or a plastic bag. Blower Housing Blower Wheel 4.
7. After the burners have been lit for at least 90 seconds, observe the flames through the burner viewing ports located on each side of the combustion air blower. Left Viewing Port is behind motor. Right Viewing Port. The air/gas mixture is properly adjusted when the burner manifold pressure is in accordance with the applicable table on page 1-6 and the burners display a bright orange-red glow.
1.6.7 Replacing a Gas Valve DANGER Drain the frypot or remove the handle from the drain valve before proceeding further. 1. Disconnect fryer from electrical and gas supplies. 2. Disconnect the drain safety and high-limit thermostat wires from the gas valve. Mark each wire to facilitate reconnection. 3. Remove the vent tube (on non-CE fryers) and the enrichment tube fitting from the valve. Disconnect the flexible gas line(s).
ALL OTHER VALVES 4. Carefully unscrew the valve from the manifold. NOTE: Some models may have the valve attached to the manifold by means of a pipe union. In such cases, remove the valve by uncoupling the union. 5. Remove all fittings from the old gas valve and install them on the replacement valve, using Loctite® PST56765 or equivalent pipe thread sealant. 6.
8. Remove the washers and tubular spacers from the mounting studs, then pull the inner covers straight out toward you until clear of the mounting studs. 9. Grasp the burner firmly and pull it toward you until it clears the burner channels, taking care not to damage the ceramic tiles in the process. 10. Clean all debris from the burner channels and combustion area. 11. Inspect the upper and lower burner rails for cracked or burned out welds. a.
DANGER DO NOT attempt to drain more than one full frypot or two split frypots into the SDU at one time. 3. Position a container beneath the oil return fitting at the front of the cabinet. Disconnect the flexible oil line from the fitting, allowing any residual oil to drain into the container. 4. At the rear of the fryer, unplug the left connector (as viewed from the rear of the fryer) from the transformer box. Using a pin pusher, push the pump solenoid valve wires from Pins 7 and 9. 5.
2. Remove the filter pan from the unit and drain one frypot at a time into a Shortening Disposal Unit (SDU) or other appropriate metal container. DANGER DO NOT attempt to drain more than one full frypot or two split frypots into the SDU at one time. 3. Dismount the topcap by removing the screws on the bottom of each front corner and lifting the topcap straight up. 4. Remove the bezels by lifting them up to disengage the tabs along the lower edges from the slots in the control panel frame.
17. Remove the screws in the back panel and inside the flue cap at each end that secure the flue cap to the fryer and lift it clear of the fryer. 18. Disconnect the oil return line(s) from the frypot to be removed. 19. Carefully lift the frypot from the fryer cabinet. 20. Remove the drain valve(s), temperature probe(s), high-limit thermostat(s), and ignitor assemblies. Inspect each of these components carefully and install them in the replacement frypot if they are in serviceable condition.
8. Remove the inner upper combustion chamber insulation retainer and insulation (8). 9. Remove the rear lower combustion chamber retainers, back, and insulation (9). NOTE: Full-vat units have two-piece backs and four retainers. Dual-vat units have one-piece backs and two retainers. 10. Remove the flue assembly (10).
1-21 4 Spacers 5 2 6 7 8 Disassembling A Frypot (Full Vat Illustrated) 3 11 Spacer 1 10 9
11. Remove the upper burner rails (11). NOTE: For the following steps, refer to the frypot exploded view on page 1-24 for component identification. 12. Remove any residual insulation, sealant, and/or oil from the exterior of the frypot. 13. Place the “L” shaped pieces of the combustion chamber insulation (1) in the front and rear corners of both upper rail-retaining slots. (See page 1-24). 14.
24. Verify that the burners are flush with the front edge of the burner rails. Remove the excess burner insulation by cutting with a knife or diagonal pliers. Do not try to tear the insulation! 25. Insert the upper front insulation (10) into its retainer (11), making sure that the holes in each piece are aligned with one another. Install the assembly with the insulation side toward the frypot and secure with ¼”-20 washer-nuts. Do not over tighten. 26.
1-24 20 19 18 17 16 15 14 24 11 22 21 10 3 Re-assembling A Frypot (Full-Vat Illustrated) 13 12 23 1 1 4 5 6 2 9 8 7
1.7 Troubleshooting and Problem Isolation Because it is not feasible to attempt to include in this manual every conceivable problem or trouble condition that might be encountered, this section is intended to provide technicians with a general knowledge of the broad problem categories associated with this equipment, and the probable causes of each. With this knowledge, the technician should be able to isolate and correct any problem encountered.
valve handle appears to be in the closed position, the microswitch is still open). If the valve is fully closed, refer to Section 1.8.1, TROUBLESHOOTING THE 24 VAC CIRCUIT. Some typical causes of ignition failure in this category include a defective sensing wire in the ignitor assembly, a defective module, a defective ignition wire, and a defective ignitor.
kitchen area, this indicates that more air is being exhausted than is being replenished and the burners may be starved for air. If the fryer’s gas and air supplies are okay, the problem is most likely with one of the electrical components. Examine the ignition module and controller for signs of melting, distortion, and/or discoloration due to excessive heat build-up in the fryer (this condition usually indicates improper flue performance).
320ºF (132ºC to 160ºC)). The primary causes of this include an over-filled frypot, a dirty or out-of-adjustment combustion air blower, low burner manifold pressure, and/or damaged burner tiles. Adding oil to the frypot during the recovery process will also cause a slow recovery rate. If these causes are ruled out, the probable cause is a misadjusted gas valve regulator. Refer to Section 1.4, Checking the Burner Manifold Gas Pressure, for the gas valve adjustment procedure. 1.7.
COMMON COMPUTER COMPLAINTS Most problems concerning computers have to do with programming them. There are two common complaints: 1. Fryer constantly displays “HI.” Cause: Setpoint is incorrect or missing. Corrective Action: Check setpoint and refer to the M2000 computer manual for instructions to adjust the setpoint. 2. Temperature is displayed in Celsius. Cause: Computer is programmed to display in Celsius. Corrective Action: Turn the computer off then press 1658. 1.7.
A pump seized by debris or hard shortening can usually be freed by manually moving the gears with a screwdriver or other instrument as illustrated on the following page. Make sure power to the pump motor is off before trying this. 1. Disconnect power to the filter system. PUMP Sediment Particle 2. Remove the input plumbing from the pump. Up for reverse 3. Use a screwdriver to manually turn the gears. • • Turning the pump gears backwards will release a hard particle and allow its removal.
Loctite® PST56765 sealant or equivalent to prevent leakage. In very rare cases, a leak may develop along one of the welded edges of the frypot. When this occurs, the frypot must be replaced. If the sides or ends of the frypot are coated with oil, the most likely cause is spillage over the top of the frypot rather than leakage. The clamps on the rubber boots that hold the drain tube sections together may loosen over time as the tubes expand and contract with heating and cooling during use.
i. If 24 VAC is not present, check the fuses. If they are good, the probable causes are failed ignition module(s) or a failed interface board. Replace the questionable ignition module with one known to be good to isolate the cause. ii. If 24 VAC is present, the probable cause is a failed interface board. • 24 VAC is present on interface board J3 pin 9 (LED 5 (GV)) and, on dual units, on J1 pin 9 (LED 1 (GV)). 1.
24 VOLT CIRCUIT With Interface Board 106-0386 and One 807-3366 (FV) Ignition Module 24V TRANSFORMER J3 PIN 8 FUSE NOTE: Some units may be wired in this manner.
24 VOLT CIRCUIT With Interface Board 106-0386 and Two 807-3365 (DV) Ignition Modules 24V TRANSFORMER J3 PIN 8 FUSE LED Heat Relay (K2 Replaceable) 2 (PWR) Heat Relay (K3 Replaceable) LED LED PWR High Voltage to Ignitor IGNITION MODULE Flame Sensor Flame Sensor IGNITION MODULE High Voltage to Ignitor V1D LED LED J1 PIN 9 J3 PIN 9 HIGH LIMIT SWITCH DRAIN SAFETY SWITCH 4 (PWR) PWR V2D 1 (GV) 3 (24V) HIGH LIMIT SWITCH This switch used only with built-in filtration systems.
1.8.2 Troubleshooting the Gas Valve Prior to checking for problems associated with the gas valve, ensure that the unit is calling for heat. Also, for non-CE units, verify that the gas valve is in the ON position. The following processes will assist you in troubleshooting the gas valve and ruling it out as a probable cause: • If 24 VAC is not present across gas valve main coil, the probable cause is the 24 VAC circuit. Refer to the 24 VAC circuit troubleshooting guide.
• If resistance through J3 pins 2 and 6 (J1 pins 2 and 6 for left side of dual unit) is approximately equal to that given in the Probe Resistance Chart for the corresponding temperature, measure the resistance through each of the previously tested pins to ground. 1. If resistance is not 5 mega-Ohms or greater in each pin, the probe has failed and must be replaced. 2. If resistance is 5 mega-Ohms or greater in each pin, the probe is okay. 1.
1.10 Principal Wiring Connections AIR PRESSURE SWITCH (CE AND SOME EXPORT UNITS) N.C. N.O.
1.11 Wiring Diagrams 1.11.1 Main The Heat Strip is not present here on 352/355’s and 552/555’s.
1.11.2 Transformer / Filter Boxes 1.11.2.
ORANGE 1-40 WHITE RED BLACK GREEN GREEN TO BODY RED HOOD RELAY CAUTION: THIS PLUG IS NOT BEING USED IN ITS STANDARD 5-WIRE 120/208V NEMA L-21-20P CONFIGURATION. DO NOT CONNECT TO A DTANDARD 120/208V 5 WIRE POWER SUPPLY. BLK HOOD RELAY ORG 120 VAC WHT NEUTRAL 8051523D 1.11.2.
8051340C 1.11.2.
ORANGE 1-42 WHITE RED BLACK GREEN ORG 120 VAC GREEN TO BODY RED HOOD RELAY CAUTION: THIS PLUG IS NOT BEING USED IN ITS STANDARD 5-WIRE 120/208V NEMA L-21-20P CONFIGURATION. DO NOT CONNECT TO A DTANDARD 120/208V 5 WIRE POWER SUPPLY. BLK HOOD RELAY WHT 1.11.2.
1.11.2.
not applicable to fryers manufactured before 6/96 not applicable to fryers manufactured before 6/96 Simplified Wiring Diagrams 1.12.1 BIPH52/55 Series Full Vat 1-44 M T (ONE DUAL FUNCTION HEAT/BLOWER RELAY (K3)) 1.
1-45 LEFT IGNITOR H V TD GND BNR VALVE GND 25V+ ALARM LEFT IGNITION MODULE 2 ALARM V2D L PWR J1 AIR SWITCH ONLY ON CE AND SOME EXPORT UNITS DRAIN SAFETY SWITCH ONLY ON UNITS WITH BUILT-IN FILTRATION M T HEAT L-HEAT LED 2 AIR LED 3 24V F2 FUSE 8 TROUBLE ON/OFF ON/OFF TROUBLE A M 11 14 13 4 10 5 3 1 POWER 11 14 13 4 10 5 3 1 HEAT R-HEAT LED 4 2 T 2 2 F1 12 12 12 A K2 HEAT RELAY 11 6 1K 47K 1/50 4 9 6 R PWR J3 J2 V1D ALARM TEMP PROBE 6 POWER AIR LE
T D H V ALARM 1-46 LEFT IGNITOR GND BNR VALVE GND 25V+ LEFT IGNITION MODULE AIR SWITCH ONLY ON CE AND SOME EXPORT UNITS DRAIN SAFETY SWITCH ONLY ON UNITS WITH BUILT-IN FILTRAION V2S 1 2 LED 6 12V 1 1 12V 2 LED 2 ALARM L PWR L HEAT HOOD RELAY 4 5 3 3 ON/ OFF POWER AIR OPTIONAL AIR SWITCH AIR LED not applicable to fryers manufactured before 6/96 3 LINE VOLTAGE 5 5 A 11 14 14 TROUBLE 10 10 1K 47K 1/50 K3 HEAT RELAY LED 3 24V F2 FUSE 8 24V 13 13 4 4 M T
BIPH52/55-MPH52/55 GAS FRYERS CHAPTER 2: PARTS LIST 2.
ITEM PART # 18 812-1378 19 812-1374 * 803-0219 * 803-0170 * 803-0002 * 826-1157 * Not illustrated.
2.2 Cabinetry 2.2.
ITEM 1 PART # 210-6581 200-6581 2 210-6580 200-6580 3 210-6542 200-6540 4 210-6541 200-6539 5 210-6545 200-6547 6 7 8 9 10 11 12 13 14 15 210-6544 200-6546 200-6419 200-5865 826-1374 106-3966 809-0266 210-6816 823-4729 823-4730 210-5549 106-3579 106-3537 106-3535 106-3536 16 210-5525 106-3539 106-3540 106-3542 106-3543 17 211-6510SP 201-6633 18 212-6510SP 202-6633 19 824-1310 824-1357 823-4702 823-4704 823-4706 COMPONENT Back, Single Upper Stainless Steel Cold Rolled Steel Back, Single Lower Stainless
ITEM 20 PART # 200-6582 200-6553 200-6554 200-6555 200-6556 21 22 23 24 25 823-3066 823-3067 823-3068 823-3070 823-3069 826-1351 809-0171 809-0402 809-0535 COMPONENT Standoffs Single Fryer 2-Station Fryer 3-Station Fryer 4-Station Fryer 5-Station Fryer Cap-N-Splash Assemblies Single Fryer 2-Station Fryer 3-Station Fryer 4-Station Fryer 5-Station Fryer Nut Retainer, ¼-20 (Pkg. of 10 – for basket hanger thumbscrew) for Std.
2.2.2 Filter Cabinet Bases, Casters, Framing, and Related Components The 5-station cabinet illustrated is typical of all BIPH52/55 Series Gas filter cabinets. All base and framing components used in BIPH52/55 Gas filter cabinets are identified, but not all components are used in every configuration. 3 1 5 2 4 6 7 8 19 11 9 37 15 12 31 35 10 34 36 14 13 34 18 All cabinet screws, unless otherwise indicated, are #10 x 1/2-inch Hex Washer Head P/N 826-1374, sold in packages of 25.
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 * PART # 106-4303 106-4304 106-4305 106-4306 210-5819 210-6698 210-5046 210-5623 900-7730 900-9430 900-9318 200-5474 200-5478 200-9217 200-6031 200-2235 200-6550 200-1953 200-6507 810-1105 810-2890 810-2891 810-2892 810-2893 200-2213 200-9818 200-6326 200-7031 201-9467 202-9467 823-4651 823-4652 200-2102 823-4653 200-6609 200-6610 200-5473 823-4510 823-4630 823-4629 823-4628 823-4732 823-4733 810
2.2.3 Non-Filter Cabinet Bases, Casters, Framing, and Related Components The 5-station cabinet illustrated is typical of all MPH52/55 Series Gas non-filter cabinets. All base and framing components used in MPH52/55 Series Gas non-filter cabinets are identified, but not all components are used in every configuration. 3 1 5 2 2 6 7 8 11 10 13 22 All cabinet screws, unless otherwise indicated, are #10 x 1/2inch Hex Washer Head P/N 826-1374, sold in packages of 25.
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART # 106-4302 106-4303 106-4304 106-4305 106-4306 210-5819 210-6698 210-5046 210-5623 200-5498 900-7730 900-9430 900-9318 200-5474 200-5478 200-6614 200-2235 200-6550 200-1953 200-6507 810-1105 823-3223 823-4691 823-4693 823-4694 823-4653 200-6616 200-6623 200-6624 200-6625 200-6627 17 18 19 20 21 22 23 24 200-6626 200-6628 823-4732 823-4733 810-0944 810-0327 809-0953 809-0191 809-0417 COMPONENT Frame, Control Panel Single-Station, Standard (use 106-5016
2.3 Controllers and Associated Components 1 2 1 1 2 ABC ITEM 1 PART # 106-1269 106-0672 106-5950 * 807-3520 * Not illustrated. 3 DEF 1 JC 4 GHI 5 JKL 6 MNO 7 PQR 8 STU 9 VWX 2 0 YZ- * - COMPONENT Computer, McDonald’s M2000 Gas Fryer Full Vat (Domestic U.S.) Can also be programmed for Dual Vat. Full Vat (CE) Can also be programmed for Dual Vat.
2.4 Drain, Filtration, and Oil Return System Components 2.4.
ITEM PART # 1 106-2617SP 826-1980 823-3930SP 813-0568 826-1392 810-2198 826-1372 826-1979 810-2012 200-2240 810-2183 810-2091 823-5146 823-5249 823-4678 823-4708 1a 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 823-4638 823-4640 823-4624 823-4642 823-4639 823-4641 823-4625 823-4643 200-6473 200-6474 809-0247 816-0625 809-0969 810-2493 811-1071 823-3879 810-1055 810-1668 813-0530 813-0838 807-2484 810-2773 810-2787 813-0165 810-1680 813-0265 813-0342 813-0298 826-1264 826-1785 8
2.4.
ITEM 1 * 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 PART # 810-1569 810-1427 806-7915SP 806-7916SP 809-0589 810-1427 810-1568 810-1567 106-3760SP 106-5607SP 106-5606SP 816-0135 810-1018 806-8137 816-0220 807-2103 901-2348 826-1366 824-1602 900-2936 809-0540 816-0639 200-6496 810-1114 809-0196 810-1165 900-2934 809-0539 824-1637 824-1636 106-2671 810-1338 812-1226SP 812-1227 COMPONENT Valve Assembly, 1.
2.4.
ITEM 1 2 3 4 PART # 106-3452 106-3453 810-2493 809-0601 211-6701 212-6701 5 6 7 8 * 9 9a 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 901-2772 902-2772 813-0165 813-0087 810-2201 900-2935 810-1668 810-2786 807-2484 810-2890 810-2891 810-2892 810-2893 813-0156 816-0220 807-4101 826-1366 826-1359 809-0250 200-8745 807-0125 813-0700 816-0643 810-1067 810-2787 810-1680 811-1071 COMPONENT Valve Assembly, Microswitch and Ball Valve Valve Rear Flush Assembly, Left Side Valve Rear Flush Assembly, Right Side
19 10 4 9 2-17 19 15 5 22 22 26 11 24 17 13 25 1 7 3 15 20 10 2 1 7 15 20 17 24 16 11 21 28 23 25 2 9 19 6 22 Left module is not present in full-vat units. See NOTE 1 on Page 2-23. 28 21 U.S., Canadian, and Mexican Units CE and Non-CE Export Units Except Austraila and Hong Kong 23 18 10 21 12 2 2 22 21 1 3 7 5 15 17 24 16 17 27 24 13 16 Hong Kong Units 20 Australian Units 8 21 6 21 12 28 23 10 23 21 25 21 25 22 2.
ITEM 1 2 3 4 * * 5 6 7 8 9 10 PART # 810-1164 200-5996 807-1926 807-3483 826-2024 826-1721 807-3484 106-0531SP 816-0217 807-2971 807-1006 807-3366† 807-3365† COMPONENT Block, One-Piece Screwless Terminal Box, One-Piece Component Bushing, .
2.5.
14 7 8 37 24 F 28 5 25 22 19 11 18 36 30 30 13 16 35 30 30 19 26 30 31 32 19 33 30 2 9 14 7 8 37 24 G 28 5 38 25 22 19 11 39 36 30 30 13 35 30 19 26 30 31 32 19 33 30 19 30 2 6 2.5.
ITEM PART # A 106-1380 B 106-3818 C 106-4888 D 106-3819 E 106-3817 F 106-3824 G 106-3823 1 106-3820 2 106-3821 3 106-1011 4 106-1016 5 106-3827 6 106-4990 7 106-3825 8 106-3826 9 106-3316 10 200-1415 11 200-6721 12 200-2318 13 807-0012 14 807-0070 15 807-0155 16 807-0680 17 807-0800 18 807-1973 19 807-1999 20 807-2176 21 809-0052 22 826-1362 23 826-1363 24 809-0123 25 826-1389 26 826-1366 27 809-0247 28 826-1376 29 826-1359 30 809-0360 31 809-0656 32 810-1164 33 816-0217 34 824-1242 35 824-1301 36 807-168
Continued from Previous Page ITEM PART # COMPONENT * WIR 0623 Wire Assembly, PH52 Hood Relay * WIR0634 Wire Assembly, FPP50 Transformer/Filter Box (used in Item E) * WIR0635 Wire Assembly, FPPH350 Transformer Filter Box (used in Item G) * WIR0439 Wire Assembly, Transformer Box (used in Items B, D, and E) * WIR0447 Wire Assembly, Transformer Box (used in Item A) * WIR0580 Wire Assembly, Transformer Box (used in Item C) * Not illustrated 2.5.
2.7 Frypots and Associated Components 2.7.
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 * * * * * * PART # 106-1019SP 200-0936 200-0937 200-2227 826-1372 826-1371 809-0362 826-1383 809-0500 809-0804 826-1340 810-0500 826-1072 812-0355 812-0356 816-0577 812-0404 812-0457 812-0706 812-0993 812-1029 814-0048SP 816-0057 816-0560 816-0561 823-0969 823-1777 823-3323SP 823-3142 823-3304 823-3305 823-3315 823-3316 824-0863 824-0864 900-1031 900-1049 900-1221 900-1515 900-4452 930-
2.7.
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 * * * * * * PART # 106-1018SP 200-0941 200-2229 826-1372 809-0360 809-0362 826-1383 809-0500 809-0804 826-1340 810-0500 826-1072 812-0354 812-0356 816-0577 812-0404 812-0458 812-0688 812-0706 812-0993 812-1029 814-0048SP 816-0057 816-0558 816-0559 823-0970 823-2822 823-2823 823-3324SP 823-3302 823-3303 824-0865 824-0866 900-0914 900-1031 900-1049 900-1515 900-4452 930-0818 900-4253 824-054
2.8 Gas Supply and Combustion System Components See Section 2.7 for burners and burner isulation part numbers. 1 2 3 4 5 6 PH252/255 Full Vat Gas Manifold (Typical) The example illustrated is typical of BIPH52/55-MPH52/55 Fryer Gas Manifolds. Each manifold is assembled from standard 1/2-, 3/4-, and 1-inch NPT black iron pipe nipples, elbows, tees, plugs, and unions, which may be locally aquired. 2-27 See Section 2-9 for details of gas valves and related components.
ITEM PART # 1 2 3 4 5 * 826-0981 826-0982 826-1002 826-1371 106-2996SP 106-2999SP 106-2994SP 106-2997SP 106-2995SP 106-2998SP 106-3000SP 106-3001SP 816-0554 809-0938 806-8806SP 6 * 812-1137 810-1221 810-0386 810-0413 812-1028 812-1134 810-0403 810-0437 812-1144 812-1145 810-0642 826-1196 * 826-1197 * 807-2263 * Not illustrated.
2.9 Gas Valves and Associated Components 5 NOTE: Items 5, 6, 7, and 8 are used with both CE and Non-CE gas valves. 6 7 9 10 11 8 1 12 13 4 15 Non-CE Gas Valve Assembly (Typical) 14 NOTE: The gas tube and enrichment tube fittings are assembled in varying configurations depending upon the location of the valve and whether the associated frypot is a fullor a dual-vat pot.
ITEM PART # 1 2 3 826-1122 826-1120 826-1123 826-1121 810-1715 810-1041 4 5 6 7 810-0691 810-0494 810-1355 810-1354 810-1353 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 811-0800 813-0301 813-0302 813-0304 813-0405 813-0378 813-0340 813-0154 810-1176 813-0377 813-0354 813-0016 810-1006 813-0495 810-1025 810-1026 COMPONENT Valve, Non-CE Gas Natural Gas (G20, G25) Kit Natural Gas w/ flexlines and hardware Propane Gas (G30, G31) Kit, Propane Gas w/ flexlines and hardware Valve, CE Gas (G20, G25, G30
2.
Main Wiring Harnesses U.S. and Non-CE harness (shown) has two unterminated wires. Unterminated wires. CE harness has two unterminated wires plus two additional wires with push-on terminals. ITEM PART # COMPONENT 807-1978 807-2168 U.S.
6 1 7 2 8 3 9 4 10 5 11 Transformer Box Cable Assemblies 2-33
ITEM PART # 1 2 3 4 5 6 7 8 9 10 11 106-1011 106-1016 106-3821 106-3820 106-3316 106-4990 106-3825 106-3826 106-3827 106-4894 106-4893 COMPONENT Cable Assembly, Transformer Box Line (See NOTE 1) Cable Assembly, Transformer Box to Filter Pump (See NOTE 2) Cable Assembly, Transformer Box #2 Position (See NOTE 7) Cable Assembly, Transformer Box #1 Position (See NOTE 3) Cable Assembly, Transformer Box Line (See NOTE 4) Cable Assembly, Transformer Box Line (See NOTE 8) Cable Assembly, Transformer Box #3 Pos
2.11 Miscellaneous Connectors and Terminals 1 6 11 ITEM 2 3 7 8 9 10 13 12 PART # 1 807-1068 2 807-0158 3 807-0156 4 807-0159 5 807-0875 6 807-1067 7 807-0157 8 807-0155 9 807-0160 10 807-0804 11 826-1341 12 826-1342 13 807-2518 * Not illustrated.
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Frymaster, L.L.C.
