Pro H55-Series Gas Fryers Installation and Operation Manual Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 www.frymaster.com E-mail: service@frymaster.
NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID.
DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633. DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipped with legs must be stabilized by installing anchor straps. All fryers equipped with casters must be stabilized by installing restraining chains.
PRO H55 SERIES GAS FRYER INSTALLATION & OPERATION MANUAL TABLE OF CONTENTS CHAPTER 1: General Information 1.1 Applicability and Validity ................................................................................................. 1-1 1.2 Parts Ordering and Service Information............................................................................ 1-1 1.3 Safety Information............................................................................................................. 1-2 1.
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PRO H55 SERIES GAS FRYER CHAPTER 1: GENERAL INFORMATION 1.1 Applicability and Validity The Pro H55 Series Gas Fryer has been approved by the European Union for sale and installation in the following EU countries: AT, BE, DE, DK, ES, FI, FR, GB, IE, IT, LU, NL, NO, PT and SE. This manual is applicable to and valid for all Pro H55 Series Gas Fryers sold in Englishspeaking countries, including those in the European Union.
1.3 Safety Information Before attempting to operate your unit, read the instructions in this manual thoroughly. Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the ones that follow. CAUTION CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system.
1.5 Equipment Description Pro H55 Series high-efficiency gas fryers employ a unique infrared burner system that uses up to 43% less energy to cook the same volume as conventional open-burner fryers. Models in this series include PH55, FMPH55, and FPPH55 variants. PH55 models have no built-in filtration system. FPPH55 models have a built-in FootPrint Pro filtration system located under the leftmost two fryers in a battery.
QUALIFIED INSTALLATION PERSONNEL Qualified installation personnel are individuals, firms, corporations, and/or companies which, either in person or through a representative, are engaged in and are responsible for the installation of gasfired appliances. Qualified personnel must be experienced in such work, be familiar with all gas precautions involved, and have complied with all requirements of applicable national and local codes.
PRO H55 SERIES GAS FRYER CHAPTER 2: INSTALLATION INSTRUCTIONS 2.1 General Installation Requirements Qualified, licensed, and/or authorized installation or service personnel, as defined in Section 1.7 of this manual, should perform all installation and service on Frymaster equipment. Conversion of this appliance from one type of gas to another should only be performed by qualified, licensed, and/or authorized installation or service personnel as defined in Section 1.7 of this manual.
One of the most important considerations of efficient fryer operation is ventilation. Make sure the fryer is installed so that products of combustion are removed efficiently, and that the kitchen ventilation system does not produce drafts that interfere with burner operation. The fryer flue opening must not be placed close to the intake of the exhaust fan, and the fryer must never have its flue extended in a “chimney” fashion.
DANGER This appliance requires electrical power for operation. Place the gas control valve in the OFF position in case of a prolonged power outage. Do not attempt to operate this appliance during a power outage. AUSTRALIAN REQUIREMENTS To be installed in accordance with AS 5601 / AG 601, local authority, gas, electricity, and any other relevant statutory regulations.
2. Single unit fryers must be stabilized by installing restraining chains on fryers equipped with casters or anchor straps on fryers equipped with legs. Follow the instructions in the accessory pack to install the chains or straps. DANGER Do not attach an apron drainboard to a single fryer. The fryer may become unstable, tip over, and cause injury. The appliance area must be kept free and clear of combustible material at all times. 3.
Non-CE Standard for Incoming Gas Pressures Gas Natural LP Minimum 6" W.C. 1.49 kPa 14.93 mbar Maximum 14" W.C. 3.48 kPa 34.84 mbar 11" W.C. 2.74 kPa 27.37 mbar 14" W.C. 3.48 kPa 34.84 mbar 7. For fryers equipped with a FootPrint Pro system or basket lifts, plug the electrical cord(s) into a power receptacle behind the fryer. 2.4 Connection to Gas Line DANGER Before connecting new pipe to this appliance, the pipe must be blown out thoroughly to remove all foreign material.
Gas Connection Pipe Sizes (Minimum incoming pipe size should be 1 1/2" (41 mm)) Gas Natural Single Unit 3/4" (22 mm) Propane 1/2" (15 mm) Manufactured 1" (28 mm) 2 - 3 Units 1" (28 mm) 4 or more units* 1 1/4" (36 mm) 3/4" (22 mm) 1" (28 mm) 1 1/4" (36 mm) 1 1/2" (41 mm) * For distances of more than 20 feet (6 m) and/or more than 4 fittings or elbows, increase the connection by one pipe size.
1. Connect the quick-disconnect hose to the fryer quick-disconnect fitting under the front of the fryer and to the building gas line. NOTE: Some fryers are configured for a rigid connection to the gas supply line. These units are connected to the gas supply line at the rear of the unit. When using thread compound, use very small amounts on male threads only. Use a pipe thread compound that is not affected by the chemical action of LP gases (Loctite™ PST56765 Sealant is one such compound).
Non-CE Standard Burner Manifold Gas Pressures Gas Pressure 3" W.C. 0.73 kPa 8.25" W.C. 2.5 kPa Natural Propane 5. Check the programmed temperature or solid-state (analog) controller thermostat setting. (Refer to the separate Frymaster Fryer Controllers User’s Manual furnished with your unit for the setpoint programming instructions for your particular controller.) 2.5 Converting to Another Gas Type DANGER This appliance was configured at the factory for a specific type of gas.
CE GAS CONVERSION INSTRUCTIONS 1. Between G20- and G25-type Natural Gas, adjust the gas pressure at the regulator. (Refer to the CE Standard Burner Manifold Gas Pressure Chart.) Do not change the orifice. 2. Between a 2nd family (G20 or G25) and a 3rd family gas (G30 Butane or G31 Propane): a. Change the orifices. b. Adjust the manifold pressure. 3. Affix the new label included with the conversion kit next to the existing rating plate stating that the gas type has been converted.
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PRO H55 SERIES GAS FRYER CHAPTER 3: OPERATING INSTRUCTIONS 3.1 Controller Operation and Programming Pro H55 Series gas fryers can be equipped with any of the following controlling devices: • Computer Magic III.5 • Solid State (Analog) Controller • Digital Controller • Basket Lift Timer Refer to the appropriate section of the separate Frymaster Fryer Controllers User’s Manual furnished with your fryer for the operating instructions for your specific controller. 3.
Lighting the Fryer 1. Press the computer/controller ON/OFF switch to the OFF position. OFF OFF ON After placing the ON/OFF switch in the OFF position, turn the gas valve knob to the OFF position. Wait 5 minutes, then turn the knob to the ON postion and proceed with Step 2. Honeywell Placing the ON/OFF switch in the OFF position also turns off the gas valve. Wait five minutes before continuing with Step 2, which will also turn on the gas valve. ON For Non-CE Fryers Honeywell For CE Fryers 2.
the motor is a plate with a locking nut. Loosen the nut enough to allow the plate to be moved, then adjust the position of the plate to open or close the air intake opening until a bright orange-red glow is obtained. Carefully hold the plate in position and tighten the locking nut. 3.3 Boiling Out the Frypot To ensure that the frypot is free of any contamination resulting from its manufacture, shipping, and handling during installation, the frypot must be boiled out before first use.
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PRO H55 SERIES GAS FRYERS CHAPTER 4: FILTRATION INSTRUCTIONS WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system, particularly the aspects of oil filtration, draining and cleaning procedures. 4.1 Draining and Manual Filtering DANGER Draining and filtering of cooking oil must be accomplished with care to avoid the possibility of a serious burn caused by careless handling.
DANGER NEVER attempt to clear a clogged drain valve from the front of the valve! Hot oil will rush out creating the potential for severe burns. DO NOT hammer on the drain valve with the cleanout rod or other objects. Damage to the ball inside will result in leaks and will void the Frymaster warranty. 4. After draining the oil, clean all food particles and residual oil from the frypot. BE CAREFUL, this material may still cause severe burns if it comes in contact with bare skin. 5.
4.2.1 Preparation for Use with Filter Paper or Filter Pad 1. Pull the filter pan out from the cabinet and remove the crumb tray, hold-down ring, filter paper and filter screen. (See Figure 1) Clean all components with a solution of detergent and hot water then dry thoroughly. Screen Filter Paper Crumb Tray The filter pan is equipped with rollers in rails, much like a kitchen drawer.
5. When the hold-down ring is in position, if using filter paper, sprinkle one cup of filter powder evenly over the paper. (See Figure 4) If using a filter pad, position the hold down ring on top of the pad. DO NOT use filter powder with the pad. Figure 4 6. Replace the crumb tray in the filter pan, then push the filter pan back into the fryer, positioning it all the way to the back of the cabinet. 4.2.2 Preparation for Use with the Magnasol Filter Assembly 1.
4. Replace the Magnasol filter assembly in the filter pan, ensuring that the fitting on the bottom of the assembly is securely seated in the port in the bottom of the pan. Sprinkle one cup of the Magnasol XL filter powder evenly over the screen. 5. Replace the crumb tray, then push the filter pan back into the fryer, positioning it all the way to the back of the cabinet. 4.
Install the Power Shower in the frypot to be filtered. 2. If an optional Power Shower is included, install it now. NOTE: Verify that the Power Shower O-ring and gasket are present and in good condition and that the clean-out screws are installed at each corner. Snap the optional Power Shower into position. DANGER If the fryer includes a Power Shower, DO NOT operate the filter without the Power Shower in place. Hot oil will spray out of the fryer and cause injury. 3.
WARNING The filter pump is equipped with a manual reset switch in case the filter motor overheats or an electrical fault occurs. If this switch trips, turn off power to the filter system and allow the pump motor to cool 20 minutes before attempting to reset the switch (see photo below). Filter Pump Reset Switch 6. Ensure the drain valve is fully closed. (If the drain valve is not fully closed, the fryer will not operate.) Turn the fryer ON and allow the cooking oil to reach setpoint.
4.4 Disassembly and Reassembly of the Magnasol Filter Dissassembly 1. Grasp the frame with your thumbs on the handles at the corner of the assembly and pull outward in opposite directions to separate the frame at the corner. Continue to open the frame (it will pivot at the opposite corner) until the outer screens and grid can be removed from the frame. Step 2 - Separate the outer screens and grid. Step 1 - Grasp frame with thumbs on these handles and pull frame appart at corner. 2.
Steps 1 and 2 - Stack outer screens and insert edges into frame. Step 3 - Insert grid between screens after screens have been positioned in frame. Step 4 - Connect corner then pivot frame over free edges of screens. Handle 4.5 Draining and Disposing of Waste Oil When your cooking oil has reached the end of its usable life, drain the oil into an appropriate container for transport to the disposal container. Frymaster recommends the use of the Frymaster Shortening Disposal Unit (SDU).
4.6 Using the Optional Rear-Discharge Oil Disposal 1. Ensure the filter pan is clean and ready for filtering. DO NOT discharge oil through a dirty or incomplete filter pan. 2. Ensure the oil is at operating temperature. 3. Turn the fryer off. Wear protective clothing and use caution. Hot oil can cause serious injury. 4. Open the drain valve of the frypot with oil to be discarded. Drain only one frypot at a time. 5.
PRO H55 SERIES GAS FRYERS CHAPTER 5: PREVENTIVE MAINTENANCE 5.1 Fryer Preventive Maintenance Checks and Service DAILY CHECKS AND SERVICE Inspect Fryer and Accessories for Damage Look for loose or frayed wires and cords, leaks, foreign material in frypot or inside cabinet, and any other indications that the fryer and accessories are not ready and safe for operation. Clean Fryer Cabinet Inside and Out Clean inside the fryer cabinet with dry, clean cloth.
4. Set the thermostat to 195ºF (91ºC) or program the computer for Boil-Out (see separate Frymaster Fryer Controllers User’s Manual) and simmer the solution for 1 hour. WARNING Never leave the fryer unattended during this process. If the solution overflows, press the ON/OFF switch to the OFF position immediately. 5. After the solution has simmered for 1 hour, press the ON/OFF switch to the OFF position and allow the solution to cool. 6.
MONTHLY CHECKS AND SERVICE Check Calibration of Analog Controller Thermostat Control Knob (This check applies only to units equipped with Analog Controllers) 1. Insert a good-grade thermometer or pyrometer probe into the oil, with the end touching the fryer temperature-sensing probe and set the thermostat knob to frying temperature. 2. After the set temperature is reached, let the burner cycle on and off automatically three times to allow the cooking oil temperature to become uniform.
QUARTERLY CHECKS AND SERVICE Clean Combustion Air Blower Assembly 1. Disconnect the blower wiring harness and remove the four blower mounting nuts. Wiring connection Blower assembly mounting nuts 2. Remove the three fasteners that secure the blower motor assembly to the blower housing, and separate the two components. Remove these fasteners. 3. Wrap the motor with plastic wrap to prevent water from entering it. Spray degreaser or detergent on the blower wheel and the blower housing.
4. Remove the plastic wrap from the blower motor assembly. Reassemble the blower motor assembly and blower housing. Reinstall the blower assembly in the fryer. 5. Reinstall the blower shield or shield assembly. 6. Light the fryer in accordance with the procedure described in Chapter 3, Section 3.1. 7. After the burners have been lit for at least 90 seconds, observe the flames through the burner viewing ports located on each side of the combustion air blower.
SEMI-ANNUAL CHECKS AND SERVICE Clean Gas Valve Vent Tube NOTE: This procedure is not required for fryers configured for export to CE countries. 1. Set the fryer power switch and the gas valve to the OFF position. 2. Carefully unscrew the vent tube from the gas valve. NOTE: The vent tube may be straightened for ease in removal. 3. Pass a piece of ordinary binding wire (.052 inch diameter) through the tube to remove any obstruction. 4. Remove the wire and blow through the tube to ensure it is clear. 5.
O-RING GASKET CLEAN-OUT PLUGS If the system is equipped with a Power Shower, drain the Power Shower completely after each use. If oil is leaking at the point where the Power Shower plugs into the frypot, verify that the O-ring and gasket on the connection fitting are present and in good condition. If you suspect blockage, unscrew the clean-out plugs at each corner of the frame. Place the frame in a pan of hot water for several minutes to melt any accumulation of solidified oil/shortening.
• Verify that the temperature and high-limit probes are properly connected, tightened and functioning properly, and that probe guards are present and properly installed. • Verify that component box components (i.e. computer/controller, transformers, relays, interface boards, etc.) are in good condition and free from oil and other debris. Inspect the component box wiring and verify that connections are tight and that wiring is in good condition. • Verify that all safety features (i.e.
PRO H55 SERIES GAS FRYERS CHAPTER 6: OPERATOR TROUBLESHOOTING 6.1 Introduction This chapter provides an easy reference guide to some of the common problems that may occur during the operation of your equipment. The troubleshooting guides that follow are intended to help you correct, or at least accurately diagnose, problems with your equipment. Although the chapter covers the most common problems reported, you may encounter problems that are not covered.
6.2 Troubleshooting Fryers with Computer Magic III.5, Basket Lift Timer, or Digital Controller PROBLEM PROBABLE CAUSES A. B. No display on C. computer or controller. D. Display shows with alarm sounding. A. B. Display shows with alarm C. sounding. Heating indicator is on, but D. burners will not light. E. CORRECTIVE ACTION A. Press the ON/OFF switch to turn Controller not turned on. the controller on. B. Verify that the fryer is plugged in No power to fryer.
PROBLEM PROBABLE CAUSES Display shows , A. Failed computer/controller. heating indicator cycles on and off normally, but burners will not light and blower is B. Damaged computer/controller not running. wiring harness. Fryer is slow coming out of melt cycle. Display shows a short time after coming out of melt cycle. Fryer is operating normally, but recovery is slow when cooking. CORRECTIVE ACTION A. If available, substitute a computer/controller known to be working for the suspect computer/controller.
PROBLEM Heat indicator off upon initial startup. Display shows or with alarm sounding. 6.3 PROBABLE CAUSES CORRECTIVE ACTION If available, substitute a computer/controller known to be working for the suspect computer/controller. If the fryer functions correctly, order replacement from FASC. Failed computer/controller. Troubleshooting Fryers with Solid State (Analog) Controller PROBLEM PROBABLE CAUSES A. A. No power to fryer. B. Power switch ON, no lights on controller, fryer does not heat. B.
PROBLEM PROBABLE CAUSES Heating mode light A. Failed controller. cycles on and off normally. Blower not running and burners will not B. Damaged controller wiring ignite. harness. Fryer is slow coming out of melt cycle. Heating mode light is ON. Trouble light comes on a short time after coming out of melt cycle. Fryer is operating normally, but recovery is slow when cooking. CORRECTIVE ACTION A. If available, substitute a controller known to be working for the suspect controller.
PROBLEM PROBABLE CAUSES Heating mode light is ON with power switch in OFF position. After initial startup, fryer continues to heat until trouble light comes on. Frypot temperature is above 410F (210°C). 6.4 CORRECTIVE ACTION If available, substitute a controller known to be working for the suspect controller. If the fryer functions correctly, order replacement from FASC. Failed controller. Troubleshooting the Built-in Filtration System PROBLEM PROBABLE CAUSES A.
PROBLEM PROBABLE CAUSES C. Pump blockage. CORRECTIVE ACTION C. Pump blockages are usually caused by sediment build-up in the pump due to improperly sized Test: Close the drain valve. Place or installed filter paper and failure the filter handle in the OFF to use the crumb screen. Call position, allow the pump to cool (Continued from FASC to have blockage cleared. for at least 45 minutes, and then previous page.) press the reset button on the pump Ensure that filter paper is of the motor.
PROBLEM PROBABLE CAUSES CORRECTIVE ACTION C. Missing paper in filter pan. (This causes too much pressure in the (Continued from oil return lines, resulting in a C. Verify that filter paper is properly previous page.) strong flow through the Power installed in the filter pan. Shower, but also squirting of oil from around the gasket.) 6.5 Troubleshooting the Basket Lift PROBLEM Basket lift movement is jerky and/or noisy. PROBABLE CAUSES Basket lift rods need lubrication.
Frymaster, L.L.C.
