2836 Series Electric Fryers Service and Parts Manual This manual is for fryers starting with series AD manufactured starting Fall 2006. This manual makes no references to previous models with rounded elements and float switches. For parts associated with those fryers, refer to 2836 Series Service and Parts Manual part number 819-6049. Frymaster Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 www.
NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID.
DANGER This appliance must be connected to the voltage and phase as specified on the ratings and serial number plate located on the inside of the fryer door. WARNING Do not attach accessories to this fryer unless the fryer is secured from tipping. Personal injury may result. WARNING Do not use water jets to clean this equipment. WARNING This equipment is intended for indoor use only. Do not install or operated this equipment in outdoor areas.
2836 Series Electric Fryers Service & Parts Manual TABLE OF CONTENTS Page # 1. SERVICE PROCEDURES 1-1 1.1 General 1-1 1.2 Replace Computer/Controller 1-1 1.3 Replace Interface Board 1-2 1.4 Replace Transformer 1-3 1.5 Replace Temperature Probe 1-3 1.6 Replace Heating Element 1-4 1.7 Replace High-Limit 1-6 1.8 Replace Frypot 1-6 1.9 Replace Contactor (Latching or Heating) 1-7 1.10 Built-in Filter System Service Procedures 1-7 1.11 Basket Lift Service Procedures 1-9 1.
2836 Series Electric Fryers Service & Parts Manual TABLE OF CONTENTS (CONT.) Page # 2. PARTS LIST 2-1 2.1 Accessories 2-1 2.2 Basket Lift Assembly (Modular) and Related Components 2-2 2.3 Cabinetry and Related Components 2-5 2.3.1.1 F228 Cabinetry 2-5 2.3.1.2 F128/136 Cabinetry 2-7 2.3.1.3 F128/236 Cabinetry 2-9 2.3.2 Door Components 2-11 2.3.3 Dump Station Components 2-12 2.4 Computer and Related Components 2-13 2.5 Contactor and Power Cord Box Assembly 2-14 2.
2836 SERIES ELECTRIC FRYERS CHAPTER 1: SERVICE PROCEDURES FINDING YOUR WAY AROUND THE 2836 SERIES FRYER Left Contactor Box Right Contactor Box Filter Left Drain Under Fryer Control Handle Filtration Handles Transformers Right Drain Handle Interface Board Fuse Wire Harness Component Box Controller Terminal Block Mechanical Contactor Mercury Contactor Contactor Box 1-1
1.1 General Before performing any maintenance on your Frymaster Dean 2836 Series Electric fryer, you must disconnect the electrical power supply. When electrical wires are disconnected, it is recommended that they be marked in such a way as to facilitate reassembly. DANGER Hot oil will cause severe burns. Never attempt to move this appliance when filled with hot oil, or to transfer hot oil from one container to another.
4. Ensure that wire harnesses are connected to back of interface board prior to securing interface board. Also, ensure that wiring and wire harnesses are connected to the proper terminals. 1.4 Replace Transformer 1. Unplug all power cords. Perform Procedure 1.2, Steps 1-4, Replace Computer/Controller. 2. Hold new transformer up to old transformer to be replaced and disconnect one wire at a time from old and connect to new. 3. Remove the screws that secure the transformer to the component box. 4.
. Remove the probe bracket and the securing components from the probe bulb and element. Thread the probe wire through the hole in the tilt plate assembly and remove the probe. 10. Thread the new probe wire through the hole in tilt plate. Place the new temperature probe assembly onto the element and secure with the bracket and screws removed earlier. Clip the probe onto the rear of the element in two places. The temperature probe assembly should be oriented in the same manner as the probe being replaced.
7. Install the replacement element in the frypot and secure with the mounting hardware. 8. Reinstall the temperature probe and probe-bracket components onto the replacement element. 9. Route the element leads (terminals) to the rear of the fryer 10. Secure element wiring with wire-ties. 11. Route the element wires through the conduit and tighten conduit connector. 11.
1.7 Replace High-Limit 1. Perform Procedure 1.5, Replace Temperature Probe, Steps 1-4. 2. Disconnect the wire harness containing the high-limit wires. 3. Use a pin-pusher (P/N 806-4855 or P/N 8070928) to remove the two high-limit wires from the wire harness connector (arrows). Note pin location in connector before removing wires. 4. Remove the high-limit from the frypot using an open-end wrench or other suitable tool. 5. Apply Loc-Tite PST 567 sealant to the replacement high-limit threads.
6. Remove the screws securing the frypot to the front frame of the fryer. 7. Carefully lift the frypot from the cabinet. 8. Remove the drain valve from the old frypot and install on the new frypot. 9. Apply Loc-Tite Sealant PST 567 to the high-limit threads. Install high-limit into the new frypot. 10. Disconnect the tilt plate springs from the old frypot. 11. Remove the securing screws from the tilt plate. Lift the tilt plate/heating element assembly from the old frypot and install on the new frypot. 12.
If the pump motor overheats, a circuit breaker will trip and the motor will not start until the breaker is reset. If the pump motor does not start, press the white reset button located under the component box, inside the cabinet. If the pump starts after resetting the breaker, then something is causing the motor to overheat. A major cause of overheating is when several frypots are filtered sequentially, thus overheating the pump and motor.
auger or drain snake. Compressed air or other pressurized gases should not be used to force out the blockage 1.11 Basket Lift Service Procedures 2836 Series Electric fryers may optionally be equipped with automatic basket lifts to ensure uniform cooking times. Electric fryers can be equipped with "modular" or "bell-crank" basket lifts.
Simplified Schematic H N Normally Open Upper-limit Microswitch 5 M 6 1 or 4 3 Basket Lift Relay Normally Closed Lower-limit Microswitch To computer/controller via interface board When the product button is pushed on the computer/controller, current flows through a coil in the basket lift relay, causing the lower circuit to be activated. The basket lift lowers, closing the normally open upper-microswitch.
BINDING/JAMMING PROBLEMS Noisy, jerky or erratic movement of the lifts is usually due to lack of lubrication of the rods and their bushings. Apply a light coat of Lubriplate or similar lightweight white grease to the rod and bushings to correct the problem. With the modular basket lift, another possible cause of binding is improper positioning of the motor, which prevents the gear from correctly engaging the teeth in the rod.
1.12 Electric Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be performed using only a multimeter. Note: The sealed relays are replaceable. If a relay fails, the replacement part number is 807-3932.
1.13 Probe Resistance Chart Use the chart below when testing temperature probes and probe circuits for proper operation.
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1.16.
2836 SERIES ELECTRIC FRYERS CHAPTER 2: PARTS LIST 2.
2.
2.2 Basket Lift Assembly (Modular) and Related Components (cont.) 13 14 15 16 17 18 19 20 * 21 22 23 24 25 26 * * Not Illustrated 809-0247 826-1359 826-1371 826-1374 809-0503 810-1012 812-0442 813-0035 826-1385 816-0033 900-5529 902-8499 901-8499 824-1351 824-1353 WIR0597 Nut, 8-32 Hex ZP KEPS Screw, 4-40 x ¾” Pn Sl Hd Zp (Pkg. of 25) Screw, Drill #8 x ½” Hx Hd Zp (Pkg. of 25) Screw, #10 - ½” Hx Washer Hd Np Pkg.
2.2 Basket Lift Assembly (Modular) and Related Components (cont.
2.3 Cabinetry and Related Components 2.3.1.
2.3.1.1 Item FP228 Cabinet and Related Components (cont.
2.3.1.
2.3.1.2 Item FP128/136 Cabinet and Related Components (cont.
2.3.1.3 FP128/236 Cabinet and Related Components 2 1 3 DV units have an additional item #5 here.
2.1.1.3 Item FP128/236 Cabinet and Related Components (cont.
2.3.2 Door Components Item Part Number 1 2 3 4 5 106-3677 106-3676 106-3731 106-4067SP 6 7 8 9 10 200-6176 823-4774 809-0266 826-1343 810-1422 824-1255 824-1270 809-0413 Description Door Assembly, FP28 Left Door Door Assembly, FP28 Right Door Door Assembly, FP36 Pin Assembly, Door Slotted W/Keeper Liner, Cabinet Door FP28 Cabinet Door Liner FP36 Cabinet Door Liner Screw, #10-1/2 Phil TR HD ZP Spring, JCF Door Hinge Lock (Pkg.
2.3.3 Dump Station Components 1 3 2 4 Item Part Number 1 2 3 4 813-0396 813-0883 823-4620 812-1699 Description Drain, Sink 1½” NPS (includes gasket PN 816-0129) Barb Fitting 1-inch Hose X 1½-inch NPSM Holder W/A, Dump Station Pan Hose, 1” ID x 1.405 OD x 16.
2.4 Computer and Related Components Item Part Number 1 2 * 3 4 * * 5 6 7 8 * * * * * Not Illustrated 106-3840 826-2389 826-2388 106-7177 826-2387 106-3647 106-3587 106-3648 106-3794 200-6037 824-1251 823-4549 823-4689 823-4590 823-4658 106-3669 106-3809 106-3732 106-6213 Description Computers Computer, Standard CM3.
2.
2.5 Contactor and Power Cord Box Assembly (cont.
2.5 Contactor and Power Cord Box Assembly (cont.) * * * * * * * * * * Not Illustrated 802-2246 802-0742 802-2239 802-1991 802-1989 WIR0607 WIR0598 WIR0690 WIR0688 Label, Caution Label, (Inside Cabinet) Ground Label, Terminal Block (N & L1) Label, Terminal Block (L1, L2, L3) Label, Reduce Elec.
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2.7 Component Box Assembly (cont.) 15 16 17 18 19 20 21 * * * * * * * Not Illustrated 809-0250 826-1371 809-0656 809-0963 810-1164 816-0217 200-6506 WIR0609 WIR0610 WIR0611 WIR0601 WIR0599 WIR0600 Nut, 6-32 Hex ZP KEPS Screw, Drill #8 X ½” Hex HD ZP (Pkg. of 25) Screw, 4-40 x 3/8” Rd HD SL NP Standoff, 6-32, ¼” X 2.
2.
2.9 Frypot and Related Components 2.9.1.
2.9.1.2 Drain Components Item Part Number 1 2 3 4 5 * 6 7 8 9 * Not Illustrated.
2.
2.10 Item Elements and Related Components (cont.
2.11 Item Oil Disposal Wand Part Number 106-4395SP 1 810-0490 2 810-1471 3 810-1091 * 826-2052 * 826-2053 * 826-2054 4 810-0680 * 809-0417 5 810-0487 6 823-4924 7 200-8284 * 200-8402 * Not Illustrated Description Oil Discard Wand Assembly Quick Disconnect, ½-inch female Hose Wand Oil Return Plumbing Kit FP228 Oil Return Plumbing Kit FP128/136 Oil Return Plumbing Kit FP128/236 T-Handle Flange Nut - to mount rod and handle Disconnect, Coupling ½” Male Nipple with Bracket, ½” NPT x 7.
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2.12 Return Assembly (cont.
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Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 PRINTED IN THE UNITED STATES FAX (Parts) 1-318-219-7140 SERVICE HOTLINE 1-800-551-8633 FAX (Tech Support) 1-318-219-7135 *8196114* MAY 09
