Service and Parts Manual (2018, 2019, 2020, 2021, 2022)
Table Of Contents
- INTRODUCTION
- Important Safety Information
- Personal Injury Or Death Hazards
- Operation of Equipment in During Construction
- Typical Unit Components and Dimensions
- Model Number Reference Guide
- Serial Number Reference Guide
- Product Features
- General Specifications 9-12k Heat Pump Models
- Electrical Data
- Function and Control
- Buttons and Display
- Temperature Definition
- System Basic Function
- 1) Cooling Mode
- 2) Heating Mode
- 3) Room Freeze Protection (AUTO HEATING)
- 4) Temperature Sensor Open Circuit or Short Circuit Protection
- 5) Power cut protection
- 6) Compressor and DC-inverter features
- 7) Smart fresh air system
- Advanced Functions
- Advanced Settings
- Memory Function
- FD Control (front-desk control) & 24V REMOTE THERMOSTAT
- Protection Functions
- System Configuration Fresh Air Vent Control
- Digital Control User Input Configuration
- Settings- Detailed Configurations
- Refrigeration Sequence Of Operation
- Refrigerant System Diagram
- PTAC Installation Recommendations
- Wall Sleeve Installation Instructions (PDXWS)
- Alternate Wall Installations
- PXDR10 Drain Kit Installation
- External Drain
- PXGA Standard Grille
- Chassis Install
- Remote Control Thermostat Installation
- Front Desk Control Terminal
- Final Inspection & Start-up Checklist
- Remove Chassis
- Remove User Interface
- Open Electrical Control Box
- Remove Main PCB (logic) Board
- Remove Power Cord
- Remove Power PCB
- Remove IPM PCB (Inverter Board)
- Remove Blower Wheel (Inside Fan)
- Remove Blower Wheel Motor (Inside Fan)
- Remove Heating Element
- Remove Freshaire Components
- Remove Outdoor Fan
- Remove Reversing valve Solenoid
- Refrigerant Charging
- Undercharged Refrigerant Systems
- Overcharged Refrigerant Systems
- Restricted Refrigerant System
- Sealed System Method of Charging/ Repairs
- Hermetic Components Check
- Reversing Valve Description And Operation
- Testing The Reversing Valve Solenoid Coil
- Checking The Reversing Valve
- Touch Test Chart : To Service Reversing Valves
- Compressor Checks
- Compressor Replacement
- Compressor Replacement -Special Procedure in Case of Compressor Burnout
- Check Indoor Fan Motor
- Check Outdoor Fan Motor
- Check Fan Motor Capacitors
- Main PCB (logic) Board Connector Identification
- Power PCB (Power Board) Connector Identification
- Basic Troubleshooting
- Error code and solutions
- Unit Does Not Operate
- Check Electric Heater Control
- Check Thermistors
- Check Thermistors -Resistance Table of Thermistors (5K)
- Check Thermistors -Resistance Table of Thermistors (50K)(Compressor Discharge Sensor)
- PARTS CATALOG
91 PB
TROUBLESHOOTING
Check Heater Coil
The unit is equipped with a universal E-heater, which contains
two independent heating elements. Two limit switches are
incorporated into the heater assembly. The primary opens at
155°F and closes at 125°F. The secondary’s open temp is 200°F.They
can not be replaced independantly. If they are found to be faulty
the entire heater assembly must be replaced as a unit. The 9K
BTU unit incorporates a 2.5kW and a 1.0kW element. The 12K
BTU unit incorporates a 3.5kW and a 1.5kW element.
Gain Acces to Main PCB (logic) board
1. Remove front panel (Figure 501).
2. Remove User Interface (Figures 502 thru 504).
3. Open electrical Control Box (Figure 505)
4. Disconnect Red and Blue wires from the Heater relays (Figure
714)
5. Disconnect black wire from Power PCB (Figure 715)
Testing The Heating Element
Testing of the elements can be made with an ohmmeter across
the terminals after the 3 heater wires have been disconnected.
Readings should always been taken when coil is cold.
The 9K BTU unit incorporates a 2.5kW and 1.0kW heater coils.
1) Check 2.5 kW coil
Blue (HeaterCommon) to Black (Heater 1)
230v = 18.61 ohms +-3%
265v = 24.70 ohms +- 3%
2) Check 1.0 kW coil
Blue (HeaterCommon) to Red (Heater 2)
230v = 46.52 ohms +-3%
265v = 61.73 ohms +- 3%
The 12K BTU unit incorporates a 3.5kW and 1.5kW heater coils.
1) Check 3.5 kW coil
Blue (HeaterCommon) to Black (Heater 1)
230v = 13.29ohms +-3%
265v = 17.64 ohms +-3%
2) Check 1.5 kW coil
Blue (HeaterCommon) to Red (Heater 2)
230v = 31.01 ohms +-3%
265v = 41.76 ohms +-3%
If a reading is open or out of tolerance replace the heater
assembly.
Reconnect wires and operate heat to place elctric heater in demand-
See squence of operation for details.
Check 230/265v at output terminals on heater relays. If 230/265
volts is present and heater element does not toperate correctly,
replace heater assembly. If 230/265 volts in not present, proceed to
figure 717 (Check electric heater control)
Figure 716 (Check Heater Coil Resistance)
Figure 714 (Check Heater Coil Resistance)
Figure 715 (Check Heater Coil Resistance)
Figure 714