Service and Parts Manual (2018, 2019, 2020, 2021, 2022)
Table Of Contents
- INTRODUCTION
- Important Safety Information
- Personal Injury Or Death Hazards
- Operation of Equipment in During Construction
- Typical Unit Components and Dimensions
- Model Number Reference Guide
- Serial Number Reference Guide
- Product Features
- General Specifications 9-12k Heat Pump Models
- Electrical Data
- Function and Control
- Buttons and Display
- Temperature Definition
- System Basic Function
- 1) Cooling Mode
- 2) Heating Mode
- 3) Room Freeze Protection (AUTO HEATING)
- 4) Temperature Sensor Open Circuit or Short Circuit Protection
- 5) Power cut protection
- 6) Compressor and DC-inverter features
- 7) Smart fresh air system
- Advanced Functions
- Advanced Settings
- Memory Function
- FD Control (front-desk control) & 24V REMOTE THERMOSTAT
- Protection Functions
- System Configuration Fresh Air Vent Control
- Digital Control User Input Configuration
- Settings- Detailed Configurations
- Refrigeration Sequence Of Operation
- Refrigerant System Diagram
- PTAC Installation Recommendations
- Wall Sleeve Installation Instructions (PDXWS)
- Alternate Wall Installations
- PXDR10 Drain Kit Installation
- External Drain
- PXGA Standard Grille
- Chassis Install
- Remote Control Thermostat Installation
- Front Desk Control Terminal
- Final Inspection & Start-up Checklist
- Remove Chassis
- Remove User Interface
- Open Electrical Control Box
- Remove Main PCB (logic) Board
- Remove Power Cord
- Remove Power PCB
- Remove IPM PCB (Inverter Board)
- Remove Blower Wheel (Inside Fan)
- Remove Blower Wheel Motor (Inside Fan)
- Remove Heating Element
- Remove Freshaire Components
- Remove Outdoor Fan
- Remove Reversing valve Solenoid
- Refrigerant Charging
- Undercharged Refrigerant Systems
- Overcharged Refrigerant Systems
- Restricted Refrigerant System
- Sealed System Method of Charging/ Repairs
- Hermetic Components Check
- Reversing Valve Description And Operation
- Testing The Reversing Valve Solenoid Coil
- Checking The Reversing Valve
- Touch Test Chart : To Service Reversing Valves
- Compressor Checks
- Compressor Replacement
- Compressor Replacement -Special Procedure in Case of Compressor Burnout
- Check Indoor Fan Motor
- Check Outdoor Fan Motor
- Check Fan Motor Capacitors
- Main PCB (logic) Board Connector Identification
- Power PCB (Power Board) Connector Identification
- Basic Troubleshooting
- Error code and solutions
- Unit Does Not Operate
- Check Electric Heater Control
- Check Thermistors
- Check Thermistors -Resistance Table of Thermistors (5K)
- Check Thermistors -Resistance Table of Thermistors (50K)(Compressor Discharge Sensor)
- PARTS CATALOG
68 PB
Overcharged Refrigerant Systems
Whenever an overcharged system is indicated, always
make sure that the problem is not caused by air ow
problems. Improper air ow over the evaporator coil
may indicate some of the same symptoms as an over
charged system.
An overcharge can cause the compressor to fail, since
it would be “slugged” with liquid refrigerant.
The charge for any system is critical. When the
compressor is noisy, suspect an overcharge, when you
are sure that the air quantity over the evaporator coil is
correct. Icing of the evaporator will not be encountered
because the refrigerant will boil later if at all. Gauges
connected to system will usually have higher head
pressure (depending upon amount of over charge).
Suction pressure should be slightly higher.
Compressor amps will be near normal or higher.
Noncondensables can also cause these symptoms.
To conrm, reclaimsome of the charge, if conditions
improve, system may be overcharged. If conditions
don’t improve, Noncondensables are indicated.
Figure 602 (Overcharged System)
WARNING
RISK OF ELECTRIC SHOCK
Unplug and/or disconnect all electrical power
to the unit before performing inspections,
maintenances or service.
Failure to do so could result in electric shock,
serious injury or death.
WARNING
HIGH PRESSURE HAZARD
Sealed Refrigeration System contains refrigerant
and oil under high pressure.
Proper safety procedures must be followed,
and proper protective clothing must be worn
when working with refrigerants.
Failure to follow these procedures could
result in serious injury or death.
R-410A SEALED SYSTEM REPAIRS