Product Manual

CO7338.1 5 IN20525 Rev D 3/30/2009
7. Unpack the Lock Ladders (Item # 38) Figure # 2 from the package and slide them
into the precut slot on the Rub Blocks (Item # 50) Figure #1 inside each column.
After removing the top nut from the lock ladder you are ready to install the Top
Caps A&B (Items # 44 & 94) Figures # 2 & 6 on the columns.
8. Be aware of the offset hole in column Top Caps. Arrange them so that the cable
mounting holes are closest to the runways. Use provided bolts, nuts, washers,
and lock washers to install Top Caps as shown in Figure # 2.
9. Secure Top Cap and Lock Ladder assemblies together with Washer and Nut
(Items # 40 & 41) Figure # 2. Position the Crossbeams at the second lowest
locking position on all columns.
10. Stand up and arrange the two end structures (Columns & Crossbeams) so that
the outside
of the Crossbeam rail to the outside of the other Crossbeam rail
measure's 184.5”. Compare the measurements from the left and the right until
they are diagonally within 1/2”. The ½” variance will help in mounting the
runways later.
11. Lift and position each Runway into place and secure with the provided Hex Bolts,
Lock Washer, Flat Washer and Nut (Items # 34, 35, 36 & 37) as shown in
Figure # 7. The lift will square itself as you further assemble it.
Note: Install the Offside Runway (Item # 4) opposite from the Mainside
Runway (Item # 5) and Power unit Column as shown in Figure # 7.
12. Begin cable routing installation by removing the Cable Sheaves, Shafts and
Spacers from all four corners of the Mainside Runway as shown in Figure # 4.
13. Route and mount the appropriate Cable(s) (Items # 48, 49, 50 & 51) to each
Column Top Cap, while ensuring that the Plastic Cable Pulley (Item # 58) is
between the Cable and the Lock Ladder as shown in Figures 1 & 8. This will
allow the secondary slack cable lock to function properly. See Figure # 8 for
Cable routing installation.
14. Reinstall the Cable Sheaves, Shafts, Spacers and hardware as shown in
Figures # 4.
Note: Make sure all Cables are properly routed around Cable Sheaves.
15. Install all Lock Rods & Linkage components per the drawing on (Page 20) Figure
#5. Also, install the Crossbeam Bracket (Item # 28) to middle / outside of each
Crossbeam. Secure with the provided Hardware (Items # 29 & 30) Figure # 7.
16. Mount the Power Unit (Item # 7) to the Mainside Column with the attached
mounting bracket using the Hardware (Items # 16, 17 & 103) provided as shown
in Figure # 6
. Once mounted, fill the Power Unit reservoir tank with hydraulic fluid.
Now, install the 90 degree Hydraulic Fitting (Item #75) Figure # 3 to the high
pressure port on the Power Unit. Connect the electrical power to the Power Unit.
Have a certified electrician run appropriate power supply to motor, Fig. A, & Fig.
B. Size wire for 20 amp circuit. See Motor Operating Data Table.