Product Manual

CO7338.1 4 IN20525 Rev D 3/30/2009
TOOLS REQUIRED
• Set of metric wrenches and/or sockets
• Adjustable wrench
• Locking pliers
• 25’ Tape measure
• Step Ladder
• *3 Gallons of Hydraulic Oil
*Recommended Oil: ISO 32 Light Hydraulic Oil
INSTALLATION INSTRUCTIONS
1. Remove plastic wrap from top runway and remove all hardware. This includes
the Power Unit, Drip Trays, Tool Box and / or any Jacks. Note: You should find
this manual either in the top of the runway or inside the Power Unit box.
2. While the Mainside Runway (Item # 5) Figures # 3 & 6 is upside down, find the
end of the Hydraulic Hose that is already connected to the cylinder. Locate the
hole in the side of the runway and install the 90 degree Fitting (Item # 76)
securing to runway with Jam Nut. Also remove all of the plastic ties securing the
cables. Extend the cable ends through the runway ends. Remove cylinder rod
shipping block. Tighten hydraulic fittings.
3. Extend cylinder piston rod out by pushing or pulling on the Cable Lock Plate (A)
(Item # 79) Figure # 3 on the end of the cylinder. Now unbolt the top runway
taking the necessary safety precautions. Note: Using some type of a hoist is
recommended, this runway will need to be flipped over so it is no longer
upside down. Place this runway in your bay with the hydraulic fitting facing
toward your previously chosen corner for the power unit.
4. Next unbolt all four columns from the shipping package and place the column
with the power unit mounting bracket in the above chosen corner. Arrange the
other three columns in the remaining corners.
5. Unpack the Crossbeams, Ramps, Safety Latch Linkage Rods and Lock Ladders
from bottom Runway. Remove the Safety Latch Covers
(Items # 45) Figure # 1.
They will be reinstalled later. Arrange the Crossbeams so that the locking linkage
is facing outward and the Short Connecting Rod
(B) (Item # 87) Figure # 5 is
closest to the power unit column. Also, remove Crossbeam Covers (Items # 24,
25 & 26) Figure # 7 if not already removed.
6. If you have means for securely lifting the Crossbeam, lower it into the tops of the
columns. If you don't, then the columns will have to be placed horizontal, and the
crossbeams installed in the columns. Then the entire end structure (two columns
and crossbeam) will need to be stood up as one.