Product Manual

4
TOOLS REQUIRED
• Set of metric wrenches and/or sockets
• Adjustable wrench
• Locking pliers
• 25’ Tape measure
• Step Ladder
• *3 Gallons of Hydraulic Oil
*Recommended Oil: ISO 32 Light Hydraulic Oil
INSTALLATION INSTRUCTIONS
1. Remove plastic and cardboard packaging and loose items packaged inside of runways.
2. Prior to turning master runway (runway w/cylinder) over, make sure hose that is connected to cylinder is
tight, remove protective cover over breather on cylinder, and remove jam nut off of opposite end of hose and
run elbow through runway and tighten jam nut.
3. Extend cylinder rod completely, either by pulling on cables while pushing cable mounting bracket or use of a
winch. Make sure cables are not crossed and are on all pulleys. Pull cables out of end of runway to remove
all slack. Pulleys may need to be removed to route cables out of each end of runway. Check tightness of nut
on cylinder rod end.
4. Carefully remove master runway from packaging framework, making sure to prevent runway or other parts
from falling. Place runway in bay with top side up and hydraulic fitting on the side of the runway to the out-
side and in the corner that you want to install the power unit. Use of 4 wheeled dollies is recommended to
allow for easier movement of runways to complete installation.
5. Prior to placing lift in the desired bay location, you will need to allow 6’ clearance to the front and 9’ clear-
ance to the rear of the lift to install the lock bars shown in figure #5 and explained in step 17.
6. Remove columns from packaging and place at each corner of the lift installation area, making sure to place
the column with the power unit bracket at the end of the runway with the hydraulic fitting.
7. Remove crossbeams and any remaining parts from packaging and set aside. Set one crossbeam at each end
of runway with pulley on crossbeam ends facing inside of lift and threaded rod for latches facing outward.
8. Remove slave side runway from packaging and place on opposite side of master side runway with lip of run-
way facing inside of lift and top side up.
9. Set crossbeams on top of runways at each end with sheave to the inside of the lift, slide columns onto cross-
beams at each end of runways making sure pulleys on crossbeams are pointing towards the inside of lift.
10. Lay out all bolts and hardware needed for each corner of lift at each corner of lift using the parts diagrams
at the end of this manual.
11. Stand crossbeam and assemblies up and set runway lip over top of beams so that the bolt holes line up and
attach runways and ramp brackets to crossbeams using 18mm bolts and hardware shown in Figure #1, do
not tighten. Repeat procedure on opposite end; tighten all runway to crossbeam connecting bolts.
12. Remove latch covers on each end of crossbeams and set aside. Loosen set screw on sheave pin and remove
pulley and spacer to route cable up column. Then reinstall pulley, spacer and set screw.
13. Slide lock ladders into top of columns and through polyurethane slider blocks on each end of crossbeams,
remove top nut on lock ladder, and install column top caps as shown in figure #1. Tighten nut on ladder so
that 3-4 threads are showing at top. Bolt top caps to posts using supplied hardware. Tighten bottom nut on
lock ladder to secure locking ladder to top cap. Repeat for each post.