Table of Contents Introduction Instrument Cluster 4 10 Warning and control lights Gauges 10 14 Entertainment Systems 16 AM/FM stereo AM/FM Stereo single CD/MP3 system AM/FM Stereo cassette, CD/MP3 sound system In-dash CD6/MP3 disc Premium/Audiophile Pioneer audio system Tremor IV CD/MP3 audio system Climate Controls Heater only Manual heating and air conditioning Lights Headlamps Turn signal control Bulb replacement Driver Controls Windshield wiper/washer control Steering wheel adjustment Power win
Table of Contents Seating and Safety Restraints Seating Safety restraints Air bags Child restraints Tires, Wheels and Loading Tire Information Tire Inflation Changing tires Lug Nut Torque Vehicle loading Trailer towing Recreational towing Driving 60 60 62 73 82 95 98 99 103 110 119 126 135 137 Starting Brakes Transmission operation 137 141 144 Roadside Emergencies 159 Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuses and relays Jump starting Wrecker towing Customer
Table of Contents Maintenance and Specifications Engine compartment Engine oil Battery Engine Coolant Fuel information Air filter(s) Part numbers Refill capacities Lubricant specifications 193 195 199 205 207 214 230 231 232 235 Accessories 243 Index 246 All rights reserved.
Introduction CALIFORNIA Proposition 65 Warning WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. In addition, certain fluids contained in vehicles and certain products of component wear contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
Introduction SAFETY AND ENVIRONMENT PROTECTION Warning symbols in this guide How can you reduce the risk of personal injury to yourself or others? In this guide, answers to such questions are contained in comments highlighted by the warning triangle symbol. These comments should be read and observed. Warning symbols on your vehicle When you see this symbol, it is imperative that you consult the relevant section of this guide before touching or attempting adjustment of any kind.
Introduction SPECIAL NOTICES Emission warranty The New Vehicle Limited Warranty includes Bumper-to-Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 6.0L Power Stroke Diesel Engine Coverage. In addition, your vehicle is eligible for Emissions Defect and Emissions Performance Warranties. For a detailed description of what is covered and what is not covered, refer to the Warranty Guide that is provided to you along with your Owner’s Guide.
Introduction Please read the section Supplemental restraint system (SRS) in the Seating and Safety Restraints chapter. Failure to follow the specific warnings and instructions could result in personal injury. Front seat mounted rear-facing child or infant seats should NEVER be placed in front of an active passenger air bag. Notice to owners of pickup trucks and utility type vehicles Utility vehicles have a significantly higher rollover rate than other types of vehicles.
Introduction These are some of the symbols you may see on your vehicle.
Introduction Vehicle Symbol Glossary Power Windows Front/Rear Power Window Lockout Child Safety Door Lock/Unlock Interior Luggage Compartment Release Symbol Panic Alarm Engine Oil Engine Coolant Engine Coolant Temperature Do Not Open When Hot Battery Avoid Smoking, Flames, or Sparks Battery Acid Explosive Gas Fan Warning Power Steering Fluid Maintain Correct Fluid Level Emission System Engine Air Filter Passenger Compartment Air Filter Jack Check fuel cap Low tire warning MAX MIN 9 2
Instrument Cluster WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs. A warning light may illuminate when a problem exists with one of your vehicle’s functions. Many lights will illuminate when you start your vehicle to make sure the bulb works. If any light remains on after starting the vehicle, refer to the respective system warning light for additional information.
Instrument Cluster It may take a long period of time for the system to detect an improperly installed or properly re-installed fuel filler cap depending on driving and fuel tank level conditions. Refer to Fuel filler cap in the Maintenance and Specifications chapter.
Instrument Cluster Safety belt: Reminds you to fasten your safety belt. A chime will also sound to remind you to fasten your safety belt. Charging system: Illuminates when the battery is not charging properly. Engine oil pressure: Illuminates when the oil pressure falls below the normal range, refer to Engine oil in the Maintenance and Specifications chapter. Engine coolant temperature (if equipped): Illuminates when the engine coolant temperature is high.
Instrument Cluster Four wheel drive low (if equipped): Illuminates when four-wheel drive low is engaged. 4x4 LOW Four wheel drive high (if 4x4 equipped): Illuminates when four-wheel drive high is engaged. It may also illuminate when the 4WD LOW is engaged, refer to the Driving chapter for more information. Speed control: Illuminates when the speed control is engaged. Turns off when the speed control system is disengaged.
Instrument Cluster GAUGES Speedometer: Indicates the current vehicle speed. Engine coolant temperature gauge: Indicates engine coolant temperature. At normal operating temperature, the needle will be in the normal range (between “H” and “C”). If it enters the red section, the engine is overheating. Stop the vehicle as soon as safely possible, switch off the engine and let the engine cool. Never remove the coolant reservoir cap while the engine is running or hot.
Instrument Cluster Trip odometer: Registers the miles (kilometers) of individual journeys. Press the button once until “TRIP” appears in the display (this represents the trip mode). To reset the trip, press and hold the control again for approximately 2 seconds, until the trip reading is 0.0 miles (kilometers). To toggle between trip and odometer, press and release the control. Tachometer: Indicates the engine speed in revolutions per minute.
Entertainment Systems AM/FM STEREO (IF EQUIPPED) 1. AM/FM: Press to select AM/FM1/FM2 frequency bands. 2. CLK: Press until SELECT HOUR / SELECT MINS appears. AUDIO to adjust the Press hours/minutes. Press CLK to display the time when the ignition is off. 3. AUDIO: Press AUDIO to toggle through the following modes and / to make adjustments in use those modes. Bass: Press Treble: Press Balance: Press right speakers. AUDIO AUDIO AUDIO to decrease/increase the bass setting.
Entertainment Systems 4. Tune: Press to manually go down/up ( / ) the radio frequency and in audio mode to select various settings. 5. Memory presets: To set a station: Select frequency band AM/FM; tune to a station, press and hold a preset button until sound returns. To tune a preset station, press the desired memory preset. SEEK to 6. SEEK: Press access the previous or next radio station. If pressed for less than .5 seconds, the system will seek to the next or previous station. 7.
Entertainment Systems AM/FM STEREO SINGLE CD/MP3 SYSTEM (IF EQUIPPED) 1. CD eject: Press to eject the CD. 2. CLK (Clock):Press CLK until SELECT HOUR or SELECT MINS is displayed. Press MENU to adjust the hours/minutes. Press CLK to display the time when the ignition is off. 3. MUTE:Press to mute the playing media. Press again to return to the playing media. 4. MENU: Press MENU repeatedly to toggle through the following / to make modes and use adjustment in those modes.
Entertainment Systems your original manually set preset stations. When the six strongest stations are filled, the station stored in preset 1 will begin playing. If there are less than six strong stations, the system will store the last one in the remaining presets. Bass: Press Treble: Press Balance: Press right speakers. MENU MENU to decrease/increase the bass setting. to decrease/increase the treble setting.
Entertainment Systems 12. SCAN: Press to toggle between SCAN ON and SCAN OFF. When activated, the system scans up through and plays a brief sampling of available radio stations or CD tracks. Press again to stop. 13. AM/FM:Press to select AM/FM1/FM2 frequency band. 14. ON/OFF/Volume: Press to turn ON/OFF. Turn to increase/decrease volume.
Entertainment Systems AM/FM STEREO CASSETTE, CD/MP3 SOUND SYSTEM (IF EQUIPPED) 1. CD eject: Press to eject the CD. 2. CLK (Clock): Press CLK until SELECT HOUR or SELECT MINS is MENU to displayed. Press adjust the hours/minutes. Press CLK to display the time of day when the ignition is off. 3. MUTE: Press to mute the playing media. Press again to return to the playing media. 4. MENU: Press MENU repeatedly to toggle through the following / to make modes and use adjustment in those modes.
Entertainment Systems Autoset: Press MENU to access the autoset setting. Allows you to set the strongest local radio stations without losing your original MENU to manually set preset stations for AM/FM1/FM2 . Use set. When the six strongest stations are filled, the station stored in preset 1 will begin playing. If there are less than six strong stations, the system will store the last one in the remaining presets. Press again to disengage. Bass: Press Treble: Press Balance: Press right speakers.
Entertainment Systems 7. Tape 1–2: Press to change playing sides of the tape. 8. TEXT: In MP3 mode, press to view the next 12 characters in the MP3 Music name/file name of the current MP3 track and directory. 9. SHUFF (Shuffle): In CD or MP3 mode, press to play the tracks on the current CD/MP3 in random order. In MP3 directory mode, press to play the tracks within the current directory in random order. 10. REPEAT: Press to repeat the current CD/MP3 track.
Entertainment Systems off. If activated, the player will scan the tape and plays a short Introduction of each song. In CD and MP3 flat file mode, you may set the scan on or off. If activated, the system will scan through each track. In MP3 directory mode, you may set scan on or off. If activated, the system will scan in the current directory. 17. ON/OFF/Volume: Press to turn ON/OFF. Turn to increase/decrease volume.
Entertainment Systems PREMIUM/AUDIOPHILE IN-DASH CD6/MP3 DISC PIONEER AUDIO SYSTEM (IF EQUIPPED) 1 19 2 3 18 4 17 5 16 6 15 7 COMP 14 13 12 11 10 9 8 1. AM/FM: Press to select AM/FM1/FM2 frequency bands. 2. CD: Press to enter CD mode. If a CD is already in the system, the disc will start playing. 3. EJ (CD eject): Press to eject the CD. Press and hold to eject all CDs. 4. CLK (Clock): Press CLK until SELECT HOUR or SELECT MINS is MENU to displayed. Press adjust the hours/minutes.
Entertainment Systems 6. MENU: Press MENU repeatedly to toggle through the following / to make modes and use adjustment in those modes. Autoset: Allows you to set the strongest local radio stations without losing your original manually set preset stations for AM/FM1/FM2 . Press MENU to access. Use MENU to set. When the six strongest stations are filled, the station stored in preset 1 will begin playing. If there are less than six strong stations, the system will store the last one in the remaining presets.
Entertainment Systems 10. Compression (Audiophile audios only): In CD/MP3 modes, press to bring loud and soft passages together for a more consistent listening level. 11. REPEAT: Press to repeat the current CD/MP3 track. The selection will repeat continuously until deactivated. Press REPEAT again to deactivate. 12. FF (Fast forward): Press to manually advance in a CD track. 13. REW (Rewind): Press to manually reverse in a CD track. REW 1 14.
Entertainment Systems CD units are designed to play commercially pressed 4.75 in (12 cm) audio compact discs only. Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player. The label may peel and cause the CD to become jammed.
Entertainment Systems 2. CD: Press to enter CD mode. If a CD is already present in the system, the disc will begin play. 3. CLK (Clock): Press CLK until SELECT HOUR/SELECT MINUTE is / ) to displayed. Press TUNE ( adjust the hours/minutes. Press CLK to display the time when the ignition is off. 4. TUNE: In radio mode, press to manually go up or down the radio frequency, or to access another CD. Also use in menu mode to select various settings. 5.
Entertainment Systems TREB (treble): Press levels. TUNE to decrease/increase the treble BAL (Balance):Press left and right speakers. TUNE to adjust the audio between the FADE: Press rear speakers. TUNE to adjust the audio between the front and Flat file/directory mode: In MP3 mode, press Flat file mode or Directory mode. TUNE to select TUNE to Track number/normal music name/file name: Press view by track number, music name or file name. 9. ON/OFF/VOL (Volume): Press to turn the system ON/OFF.
Entertainment Systems 14. MUTE: Press to mute the playing media. Press again to return to the playing media. 15. REW (rewind): Press to manually reverse a CD track. 16. SEEK: In radio, CD and MP3 / to flat file mode, press access the previous/next strong station or track. In MP3 directory mode, press to select the next/previous track in the current directory. 17. AM/FM: Press to select AM/FM1/FM2 frequency band. 18.
Entertainment Systems RADIO RECEPTION FACTORS There are three factors that can affect radio reception: • Distance/strength: The further you travel from an FM station, the weaker the signal and the weaker the reception. • Terrain: Hills, mountains, tall buildings, power lines, electric fences, traffic lights and thunderstorms can interfere with your reception.
Entertainment Systems CD units are designed to play commercially pressed 4.75 in (12 cm) audio compact discs only. Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player. The label may peel and cause the CD to become jammed.
Climate Controls HEATER ONLY SYSTEM (IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2. Temperature selection: Controls the temperature of the airflow in the vehicle. 3. Air flow selections: Controls the direction of the airflow in the vehicle. See the following for a brief description on each control. : Distributes outside air through the instrument panel vents. OFF: Outside air is shut out and the fan will not operate.
Climate Controls 4. Direct the outer instrument panel vents towards the side windows. To increase airflow to the outer instrument panel vents, close the vents located in the middle of the instrument panel. Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop. MANUAL HEATING AND AIR CONDITIONING SYSTEM (IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2.
Climate Controls • Do not put objects under the front seats that will interfere with the airflow to the back seats. • Remove any snow, ice or leaves from the air intake area at the base of the windshield. To aid in side window defogging/demisting in cold weather: 1. Select . 2. Adjust the temperature control to maintain comfort. 3. Set the highest fan speed. 4. Direct the outer instrument panel vents towards the side windows.
Lights HEADLAMP CONTROL Turns the lamps off. Turns on the parking lamps, instrument panel lamps, license plate lamps and tail lamps. OFF Turns the headlamps on. Foglamp control (if equipped) The foglamps can be turned on when the ignition is in the ON position and the headlamp control is in either of the following positions: • Parking lamps • Low beams Press the foglamp control to activate the foglamps. Press the foglamp control again to deactivate the foglamps.
Lights High beams Push the lever toward the instrument panel to activate. Pull the lever towards you to deactivate. Flash to pass Pull toward you slightly to activate and release to deactivate. PANEL DIMMER CONTROL Use to adjust the brightness of the instrument panel and all applicable switches in the vehicle during headlamp and parklamp operation. Move the control up or down to adjust the intensity of the panel lighting.
Lights AIMING THE HEADLAMPS The headlamps on your vehicle are properly aimed before leaving the assembly plant. If your vehicle is involved in an accident or if you have problems fixing the alignment of your headlamps, have them checked by a qualified service technician. Headlamp aim adjustment The headlamps are designed to be mechanically aimed, but can also be aimed visually by doing the following: 1. Park your vehicle on a level surface about 25 feet (7.6 meters) away from a vertical plain surface (3).
Lights 5. Locate the vertical adjuster for each headlamp. Adjust the aim by turning the adjuster control either clockwise (to adjust down) or counterclockwise (to adjust up). 6. In addition to the horizontal line marked in step 2, a pair of vertical lines (5) must be marked at the center line of the headlamps on the wall or screen. 7. On the wall or screen, locate the high intensity area of the beam pattern.
Lights INTERIOR LAMPS Courtesy/reading lamps (if equipped) The courtesy lamp lights when: • any door is opened. • the instrument panel dimmer switch is held up until the courtesy lamps come on. • the remote entry controls are pressed and the ignition is OFF. BULBS Headlamp Condensation The headlamps are vented to equalize pressure. When moist air enters the headlamp(s) through the vents, there is a possibility that condensation can occur.
Lights Function Number of bulbs 2 2 2 1 2 Trade number Rear stop/turn/tail lamps 4157K or 3157K Rear license plate lamps 194 Backup lamp 3156 Dome lamp 912 Map/dome-SuperCab (if 904 equipped) Map lamp-Regular Cab (if 1 904 equipped) 1 904 All replacement bulbs are clear in color except where noted. To replace all instrument panel lights - see your dealer. Replacing the interior bulbs Check the operation of all bulbs frequently.
Lights 4. Remove the bulb retaining ring by rotating it counterclockwise and slide the ring off the plastic base. 5. Remove the old bulb by pulling it straight out of the lamp. Handle a halogen headlamp bulb carefully and keep out of children’s reach. Grasp the bulb only by its plastic base and do not touch the glass. The oil from your hand could cause the bulb to break the next time the headlamps are operated. Install the new bulb(s) in reverse order. Replacing front sidemarker bulbs 1.
Lights 3. Remove screw(s) from lamp assembly and disengage lamp assembly (it has a snap fit). 4. Rotate bulb socket counterclockwise and remove from lamp assembly. 5. Carefully pull bulb straight out of socket and push in the new bulb. 6. Install the bulb socket in lamp assembly by turning clockwise. Install the new bulb in reverse order.
Lights Replacing tail lamp/backup lamp bulbs 1. Make sure the headlamp switch is in the OFF position and the open the tailgate to expose the lamp assemblies. 2. Remove the four screws and the lamp assembly from vehicle. 3. Rotate bulb socket counterclockwise turn and remove from lamp assembly. 4. Carefully pull the bulb straight out of the socket Install the new bulb(s) in reverse order.
Lights Replacing foglamp bulbs (if equipped) 1. Make sure the headlamp switch is in the OFF position and remove the bulb socket from the foglamp by turning counterclockwise. 2. Disconnect the electrical connector. Install the new bulb in reverse order. Replacing high-mount brakelamp bulb 1. Make sure the headlamp switch is in the OFF position and remove the two screws and lamp assembly from vehicle. 2. Remove the bulb socket from lamp assembly by rotating it counterclockwise. 3.
Driver Controls MULTI-FUNCTION LEVER Windshield wiper: Rotate the end of the control away from you to increase the speed of the wipers (from desired interval to low or high speed position); rotate towards you to decrease the speed of the wipers. Windshield washer: Push the end of the stalk: • briefly: causes a single swipe of the wipers without washer fluid. • a quick push and hold: the wipers will swipe three times with washer fluid.
Driver Controls To prolong the life of the wiper blades, it is highly recommended to scrape off the ice on the windshield before turning on the wipers. The layer of ice has many sharp edges and can damage the micro edge of the wiper rubber element. TILT STEERING WHEEL (IF EQUIPPED) To adjust the steering wheel: 1. Pull and hold the steering wheel release control toward you. 2. Move the steering wheel up or down until you find the desired location. 3. Release the steering wheel release control.
Driver Controls Always keep the power point caps closed when not being used. Cigar/Cigarette lighter (if equipped) Do not plug optional electrical accessories into the cigarette lighter socket. Do not hold the lighter in with your hand while it is heating, this will damage the lighter element and socket. The lighter will be released from its heating position when it is ready to be used. Improper use of the lighter can cause damage not covered by your warranty.
Driver Controls POWER SIDE VIEW MIRRORS (IF EQUIPPED) To adjust your mirrors: to adjust the left 1. Select to adjust the right mirror or mirror. 2. Move the control in the direction you wish to tilt the mirror. 3. Return to the center position to lock mirrors in place. FOLD-AWAY MIRRORS Pull the side mirrors in carefully when driving through a narrow space, like an automatic car wash.
Driver Controls 3. Press the SET + control and release it. 4. Take your foot off the accelerator pedal. on the 5. The indicator light instrument cluster will turn on. Note: • Vehicle speed may vary momentarily when driving up and down a steep hill. • If the vehicle speed increases above the set speed on a downhill, you may want to apply the brakes to reduce the speed. • If the vehicle speed decreases more than 10 mph (16 km/h) below your set speed on an uphill, your speed control will disengage.
Driver Controls Increasing speed while using speed control There are three ways to set a higher speed: • Press and hold the SET + control until you get to the desired speed, then release the control. • Press and release the SET + control to operate the Tap-Up function. Each tap will increase the set speed by 1 mph (1.6 km/h). • Use the accelerator pedal to get to the desired speed. When the vehicle reaches that speed press and release the SET + control.
Driver Controls CENTER CONSOLE (IF EQUIPPED) Your vehicle may be equipped with a variety of console features. These include: • Utility compartment with cassette/compact disc storage • Cupholders • Coin holder slots • Flip up armrest • Passenger airbag on/off switch (if equipped) Use only soft cups in the cupholder. Hard objects can injure you in a collision. Cell phone use The use of Mobile Communications Equipment has become increasingly important in the conduct of business and personal affairs.
Driver Controls BEDRAILS (IF EQUIPPED) • This bedrail is for appearance use only. To help prevent injury, do not use bedrail to retain cargo. • Retain cargo with the pickup tie down hooks. BED EXTENDER (IF EQUIPPED) Your vehicle may be equipped with a bed extender designed to extend the pickup box for longer loads. To extend the bed extender: 1. Lower tailgate. 2. Pull the round knobs on each side of the extender to release it from the pickup box. 3. Pivot extender on to the tailgate. 4.
Driver Controls To remove the bed extender: 1. Extend the bed extender. 2. Pull the round knobs on each side of the extender to unlock it. Make sure the locking clip screws are loose before removing the extender. 3. Press the locking clips below the middle bar on each side and lift the extender out of the bed. Note: Remove and store the bed extender when not in use. To install the bed extender, follow the removal procedure in reverse order.
Locks and Security KEYS The key operates all locks on your vehicle. You should always carry a second key with you in a safe place in case you require it in an emergency. Your keys are coded to your vehicle; using a non-coded key will not permit your vehicle to start. If you lose your dealer supplied keys, replacement keys are available through your authorized dealer. POWER DOOR LOCKS (IF EQUIPPED) Press the top of the control to unlock all doors and the bottom to lock all doors.
Locks and Security • unlock the vehicle doors without a key. • lock all the vehicle doors without a key. • activate the personal alarm. If there are problems with the remote entry system, make sure to take ALL remote entry transmitters with you to the dealership in order to aid in troubleshooting the problem. Unlocking the doors 1. Press and release to unlock the driver’s door. Note: The interior lamps will illuminate. 2. Press and release again within three seconds to unlock all the doors.
Locks and Security To replace the battery: 1. Twist a thin coin between the two halves of the remote entry transmitter near the key ring. DO NOT TAKE THE RUBBER COVER AND CIRCUIT BOARD OFF THE FRONT HOUSING OF THE REMOTE ENTRY TRANSMITTER. 2. Do not wipe off any grease on the battery terminals on the back surface of the circuit board. 3. Remove the old battery. Note: Please refer to local regulations when disposing of transmitter batteries. 4. Insert the new battery.
Locks and Security To reprogram the remote entry transmitters: 4 1. Ensure the vehicle is 3 electronically unlocked. 5 2. Put the key in the ignition. 2 3. Turn the key from the 2 (LOCK) position to 3 (OFF). 1 4. Cycle eight times rapidly (within 10 seconds) between the 3 (OFF) position and 4 (ON). Note: The eighth turn must end in the 4 (ON) position. 5. The doors will lock, then unlock, to confirm that the programming mode has been activated. 6.
Seating and Safety Restraints SEATING Notes: Reclining the seatback can cause an occupant to slide under the seat’s safety belt, resulting in severe personal injuries in the event of a collision. Do not pile cargo higher than the seatbacks to reduce the risk of injury in a collision or sudden stop. Adjusting the front manual seat Never adjust the driver’s seat or seatback when the vehicle is moving. Always drive and ride with your seatback upright and the lap belt snug and low across the hips.
Seating and Safety Restraints 60/40 seat (if equipped) To gain access to the storage compartment in your armrest (if equipped), lift the latch to open lid. The 60/40 seat cupholder (if equipped) is detachable for cleaning. • Firmly grasp the bottom of the cup holder and pull up. To re-attach: • Slide the cupholder over the two pins located on the front of the 60% driver’s seat. • Press down until it is firmly latched into place.
Seating and Safety Restraints To return seat to original position, slide the seat bottom back, then push the seatback up to lock it in place. The seat will lock, and you will have to use the release bar to move the seat back to the original position. REAR SEATS Center facing jump seat (2 door SuperCab) (if equipped) To open, pull inboard and down on the seat strap. To stow the seat, pull seat bottom back to the fully upright position. Do not install a child seat in a center facing jump seat.
Seating and Safety Restraints To reduce the risk of injury, make sure children sit where they can be properly restrained. Never let a passenger hold a child on his or her lap while the vehicle is moving. The passenger cannot protect the child from injury in a collision. All occupants of the vehicle, including the driver, should always properly wear their safety belts, even when an air bag supplemental restraint system (SRS) is provided.
Seating and Safety Restraints Combination lap and shoulder belts 1. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) until you hear a snap and feel it latch. Make sure the tongue is securely fastened in the buckle. 2. To unfasten, push the release button and remove the tongue from the buckle. The front outboard safety restraints in the vehicle are combination lap and shoulder belts.
Seating and Safety Restraints This mode should be used any time a child safety seat is installed in a passenger front seat. Refer to Safety restraints for children or Safety seats for children later in this chapter. How to use the automatic locking mode • Buckle the combination lap and shoulder belt. • Grasp the shoulder portion and pull downward until the entire belt is pulled out. • Allow the belt to retract. As the belt retracts, you will hear a clicking sound.
Seating and Safety Restraints BELT AND RETRACTOR ASSEMBLY MUST BE REPLACED if the safety belt assembly “automatic locking retractor” feature or any other safety belt function is not operating properly when checked according to the procedures in Workshop Manual. Failure to replace the Belt and Retractor assembly could increase the risk of injury in collisions.
Seating and Safety Restraints • Regular Cab and 4–door Super Cab • 2–door SuperCab To lower the shoulder belt height, push the button and slide the height adjuster down. To raise the height of the shoulder belt, slide the height adjuster up. Pull down on the height adjuster to make sure it is locked in place. Position the safety belt height adjusters so that the belt rests across the middle of your shoulder.
Seating and Safety Restraints Insert the tongue into the correct buckle (the buckle closest to the direction the tongue is coming from). To lengthen the belt, turn the tongue at a right angle to the belt and pull across your lap until it reaches the buckle. To tighten the belt, pull the loose end of the belt through the tongue until it fits snugly across the hips. Shorten and fasten the belt when not in use. For the rear jump seat, shorten and fold the belt into the seat when not in use.
Seating and Safety Restraints Conditions of operation If... The driver’s safety belt is not buckled before the ignition switch is turned to the ON position... Then... The safety belt warning light illuminates 1-2 minutes and the warning chime sounds 4-8 seconds. The safety belt warning light and warning chime turn off. The driver’s safety belt is buckled while the indicator light is illuminated and the warning chime is sounding...
Seating and Safety Restraints The following are reasons most often given for not wearing safety belts (All statistics based on U.S. data): Reasons given... “Crashes are rare events” Consider... 36700 crashes occur every day. The more we drive, the more we are exposed to “rare” events, even for good drivers. 1 in 4 of us will be seriously injured in a crash during our lifetime. “I’m not going far” 3 of 4 fatal crashes occur within 25 miles (40 km) of home.
Seating and Safety Restraints Do not sit on top of a buckled safety belt to avoid the BeltMinder娂 chime. Sitting on the safety belt will increase the risk of injury in an accident. To disable (one-time) or deactivate the BeltMinder娂 feature please follow the directions stated below. One time disable Any time the safety belt is buckled and then unbuckled during an ignition ON cycle, the BeltMinder娂 will be disabled for that ignition cycle only.
Seating and Safety Restraints 4. Turn on the parklamps/headlamps, turn off the parklamps/headlamps. 5. At a moderate speed, buckle then unbuckle the safety belt three times, ending with the safety belt unbuckled. • After Step 5 the safety belt warning light will be turned on for three seconds. 6. Within seven seconds of the safety belt warning light turning off, at a moderate speed, buckle then unbuckle the safety belt.
Seating and Safety Restraints Failure to inspect and if necessary replace the safety belt assembly under the above conditions could result in severe personal injuries in the event of a collision. Refer to Interior in the Cleaning chapter. AIRBAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) Important supplemental restraint system (SRS) precautions The supplemental restraint system is designed to work with the safety belt to help protect the driver and right front passenger from certain upper body injuries.
Seating and Safety Restraints National Highway Traffic Safety Administration (NHTSA) recommends a minimum distance of at least 25 cm (10 inches) between an occupant’s chest and the driver air bag module. Never place your arm over the air bag module as a deploying air bag can result in serious arm fractures or other injuries. Steps you can take to properly position yourself away from the airbag: • Move your seat to the rear as far as you can while still reaching the pedals comfortably.
Seating and Safety Restraints Children and air bags For additional important safety information, read all information on safety restraints in this guide. Never place a rearward facing child safety restraint in front of an activated airbag. Airbags have been known to kill or injure children in front facing child safety restraints.
Seating and Safety Restraints Booster seats must be installed only in seating positions equipped with a combination lap/shoulder belt. To reduce the risk of injury, make sure children sit where they can be properly restrained. How does the air bag supplemental restraint system work? The air bag SRS is designed to activate when the vehicle sustains sufficient longitudinal deceleration. The fact that the air bags did not inflate in a collision does not mean that something is wrong with the system.
Seating and Safety Restraints restrained or are otherwise out of position at the time of air bag deployment. Thus, it is extremely important that occupants be properly restrained as far away from the air bag module as possible while maintaining vehicle control. Several air bag system components get hot after inflation. Do not touch them after inflation. If the air bag has deployed, the air bag will not function again and must be replaced immediately.
Seating and Safety Restraints • A series of five beeps will be heard. The tone pattern will repeat periodically until the problem and/or light are repaired. If any of these things happen, even intermittently, have the SRS serviced at your dealership or by a qualified technician immediately. Unless serviced, the system may not function properly in the event of a collision. Disposal of air bags and air bag equipped vehicles (including pretensioners) See your local dealership or qualified technician.
Seating and Safety Restraints If the light fails to illuminate when the passenger air bag switch is in the OFF position and the ignition switch is in the On position, have the passenger air bag switch serviced at your Ford or Lincoln/Mercury dealer immediately. In order to avoid inadvertent activation of the switch, always remove the ignition key from the passenger air bag ON/OFF switch. Turning the passenger air bag back on The passenger air bag remains OFF until you turn it back ON. 1.
Seating and Safety Restraints Always use safety belts and child restraints properly. If a child in a rear facing infant seat must be transported in front, the passenger air bag must be turned OFF. This is because the back of the infant seat is too close to the inflating air bag and the risk of a fatal injury to the infant when the air bag inflates is substantial. The vast majority of drivers and passengers are much safer with an air bag than without.
Seating and Safety Restraints • although children ages 1 to 12 ride in the rear seat(s) whenever possible, children ages 1 to 12 sometimes must ride in the front because no space is available in the rear seat(s) of the vehicle; or • the child has a medical condition which, according to the child’s physician, makes it necessary for the child to ride in the front seat so that the driver can constantly monitor the child’s condition. 3. Medical condition.
Seating and Safety Restraints 2.
Seating and Safety Restraints must put them in safety seats made especially for children. Many states require that children use approved booster seats until they are eight years old. Check your local and state or provincial laws for specific requirements regarding the safety of children in your vehicle. Never let a passenger hold a child on his or her lap while the vehicle is moving. The passenger cannot protect the child from injury in a collision.
Seating and Safety Restraints bend comfortably. Booster seats also make the shoulder belt fit better and more comfortably for growing children. When children should use booster seats Children need to use booster seats from the time they outgrow the toddler seat until they are big enough for the vehicle seat and lap/shoulder belt to fit properly. Generally this is when they weigh about 80 lb. (36 kg) (about 8 to 12 years old).
Seating and Safety Restraints • Those with a high back. If, with a backless booster seat, you cannot find a seating position that adequately supports your child’s head, a high back booster seat would be a better choice. Both can be used in any vehicle in a seating position equipped with lap/shoulder belts if your child is over 40 lb. (18 kg). The shoulder belt should cross the chest, resting snugly on the center of the shoulder.
Seating and Safety Restraints SAFETY SEATS FOR CHILDREN Child and infant or child safety seats Use a safety seat that is recommended for the size and weight of the child. Carefully follow all of the manufacturer’s instructions with the safety seat you put in your vehicle. If you do not install and use the safety seat properly, the child may be injured in a sudden stop or collision.
Seating and Safety Restraints Carefully follow all of the manufacturer’s instructions included with the safety seat you put in your vehicle. If you do not install and use the safety seat properly, the child may be injured in a sudden stop or collision. Installing child safety seats with combination lap and shoulder belts 1. Position the child safety seat in a seat with a combination lap and shoulder belt. An air bag can kill or injure a child in a child seat.
Seating and Safety Restraints 3. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat manufacturer’s instructions. Be sure the belt webbing is not twisted. 4. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) for that seating position until you hear and feel the latch engage. Make sure the tongue is latched securely by pulling on it. 5.
Seating and Safety Restraints 7. Pull the lap belt portion across the child seat toward the buckle and pull up on the shoulder belt while pushing down with knee on the child seat. 8. Allow the safety belt to retract to remove any slack in the belt. 9. Before placing the child in the seat, forcibly tilt the seat forward and back to make sure the seat is securely held in place. To check this, grab the seat at the belt path and attempt to move it side to side and forward.
Seating and Safety Restraints The tether strap anchors in your vehicle are in the following positions (shown from top view): • Bucket seats • 60/40 seats Attach the tether strap only to the appropriate tether anchor as shown. The tether strap may not work properly if attached somewhere other than the correct tether anchor. 1. Position the child safety seat on the front seat cushion. 2. Route the child safety seat tether strap over the back of the seat.
Seating and Safety Restraints 3. Locate the correct anchor for the selected seating position. The tether anchor is located on the rear lower portion of the passenger seat. 4. Clip the tether strap to the anchor.
Seating and Safety Restraints Center seating location When installing a child safety seat in the front center position, route the tether strap over the center arm rest and clip it to the center anchor. If the tether strap is clipped incorrectly, the child safety seat may not be retained properly in the event of a collision. 5. Install the child safety seat tightly using the safety belt. Follow the instructions in this chapter. 6.
Seating and Safety Restraints the child seat. For forward-facing child seats, the tether strap must also be attached to the proper tether anchor. See Attaching safety seats with tether straps in this chapter. Your vehicle may be equipped with LATCH anchors for child seat installation at the following seating positions: • Bucket seats • 60/40 seats Never attach two LATCH child safety seats to the same anchor.
Seating and Safety Restraints The lower anchors for child seat installation are located at the rear section of the front passenger seat between the cushion and seat back. The LATCH anchors are below the locator symbols on the seat back. Two plastic LATCH guides may be obtained at no charge from any Ford dealer (part number 1W4Z-54613F16–AA). They snap onto the LATCH lower anchor in the vehicle to help attach a child seat with rigid LATCH attachments.
Tires, Wheels and Loading NOTICE TO UTILITY VEHICLE AND TRUCK OWNERS Utility vehicles and trucks handle differently than passenger cars in the various driving conditions that are encountered on streets, highways and off-road. Utility vehicles and trucks are not designed for cornering at speeds as high as passenger cars any more than low-slung sports cars are designed to perform satisfactorily under off-road conditions. Utility vehicles have a significantly higher rollover rate than other types of vehicles.
Tires, Wheels and Loading Power is supplied to all four wheels through a transfer case or power transfer unit. 4WD vehicles allow you to select different drive modes as necessary. Information on transfer case operation and shifting procedures can be found in the Driving chapter. Information on transfer case maintenance can be found in the Maintenance and Specification chapter. You should become thoroughly familiar with this information before you operate your vehicle.
Tires, Wheels and Loading • Narrower — to provide greater maneuverability in tight spaces, particularly in off-road use. As a result of the above dimensional differences, SUV’s and trucks often will have a higher center of gravity and a greater difference in center of gravity between the loaded and unloaded condition. These differences that make your vehicle so versatile also make it handle differently than an ordinary passenger car.
Tires, Wheels and Loading and one-half (1 1/2) times as well on the government course as a tire graded 100. The relative performance of tires depends upon the actual conditions of their use, however, and may depart significantly from the norm due to variations in driving habits, service practices, and differences in road characteristics and climate. Traction AA A B C The traction grades, from highest to lowest are AA, A, B, and C.
Tires, Wheels and Loading • Tire Identification Number (TIN): A number on the sidewall of each tire providing information about the tire brand and manufacturing plant, tire size and date of manufacture. • Inflation pressure: A measure of the amount of air in a tire. • Standard load: A class of P-metric or Metric tires designed to carry a maximum load at 35 psi [37 psi (2.5 bar) for Metric tires]. Increasing the inflation pressure beyond this pressure will not increase the tire’s load carrying capability.
Tires, Wheels and Loading Every day before you drive, check your tires. If one looks lower than the others, use a tire gauge to check pressure of all tires and adjust if required. At least once a month and before long trips, inspect each tire and check the tire pressure with a tire gauge (including spare, if equipped). Inflate all tires to the inflation pressure recommended by Ford Motor Company.
Tires, Wheels and Loading Under-inflation is the most common cause of tire failures and may result in severe tire cracking, tread separation or ⬙blowout⬙, with unexpected loss of vehicle control and increased risk of injury. Under-inflation increases sidewall flexing and rolling resistance, resulting in heat buildup and internal damage to the tire. It also may result in unnecessary tire stress, irregular wear, loss of vehicle control and accidents.
Tires, Wheels and Loading when you get to the pump. It is normal for tires to heat up and the air pressure inside to go up as you drive. Never “bleed” or reduce air pressure when tires are hot. 2. Remove the cap from the valve on one tire, then firmly press the tire gauge onto the valve and measure the pressure. 3. Add enough air to reach the recommended air pressure Note: If you overfill the tire, release air by pushing on the metal stem in the center of the valve.
Tires, Wheels and Loading The installation of replacement tires with steel cord body plies in the tire sidewall may cause malfunction of the Tire Pressure Monitoring System (TPMS), and is not recommended (cord material information is molded on the tire sidewall). Additionally, if your vehicle was originally equipped with run-flat tires, replacing them with tires that are not identical to those originally fitted may cause malfunction of the TPMS, and is not recommended.
Tires, Wheels and Loading It is not recommended that the vehicle be operated in 4WD modes with a temporary emergency spare tire. If 4WD operation is necessary, do not operate above speeds of 10 mph (16 km/h) or for distances above 50 miles (80 km).
Tires, Wheels and Loading Location of the spare tire and tools The spare tire and tools for your vehicle are stowed in the following locations: Tool Spare tire Location Under the vehicle, just forward of the rear bumper Jack, jack handle, Regular Cab: behind the passenger seat, wheel nut wrench underneath the jack and tools cover on the floor SuperCab: stowed in the passenger side rear cab under the plastic tray inside the storage bin or behind the jump seat in a separate tool bag Four-door models: stowed
Tires, Wheels and Loading 2. If equipped, unlock and remove the spare tire carrier lock from the rear access hole located just above the rear bumper and below the tailgate. 3. Insert the straight end of the jack handle into the rear access hole located just above the rear bumper and below the tailgate. Forward motion will stop and resistance to turning will be felt when properly engaged. 4. Turn the handle counterclockwise until tire is lowered to the ground and the cable is slightly slack. 5.
Tires, Wheels and Loading If the vehicle slips off the jack, you or someone else could be seriously injured. 1. Park on a level surface, activate hazard flashers and place gearshift lever in P (Park) (automatic transmission) or 1 (First) (manual transmission). 2. Set the parking brake and turn engine OFF. 3. Block the diagonally opposite wheel. 4. Insert tapered end of the lug wrench behind hub caps and twist them off. 5.
Tires, Wheels and Loading • Front • Rear To lessen the risk of personal injury, do not put any part of your body under the vehicle while changing a tire. Do not start the engine when your vehicle is on the jack. The jack is only meant for changing the tire. • Never use the differential as a jacking point. 7. Remove the wheel lug nuts with the lug wrench. 8. Replace the flat tire with the spare tire, making sure the valve stem is facing outward.
Tires, Wheels and Loading 10. Remove the jack and fully tighten the lug nuts, in the order shown. Refer to Wheel lug nut torque specifications later in this chapter for the proper lug nut torque specification. 11. Stow the flat tire. Refer to Stowing the flat/spare tire. 12. Stow the jack and lug wrench. Make sure the jack is fastened so it does not rattle when you drive. 13. Unblock the wheels.
Tires, Wheels and Loading WHEEL LUG NUT TORQUE SPECIFICATIONS Retighten the lug nuts to the specified torque at 50–100 miles (80–160 km) after any wheel disturbance (rotation, flat tire, wheel removal, etc.). Lug nut socket Wheel lug nut torque* size/Bolt size lb.ft. N•m 100 135 Lug nut socket size: 3⁄4” (19 mm) hex Bolt size: 1⁄2 x 20 * Torque specifications are for nut and bolt threads free of dirt and rust. Use only Ford recommended replacement fasteners.
Tires, Wheels and Loading Information on “P” type tires P215/65R15 95H is an example of a tire size, load index and speed rating. The definitions of these items are listed below. (Note that the tire size, load index and speed rating for your vehicle may be different from this example.) 1. P: Indicates a tire, designated by the Tire and Rim Association (T&RA), that may be used for service on cars, SUVs, minivans and light trucks.
Tires, Wheels and Loading Note: You may not find this information on all tires because it is not required by federal law. Letter rating Speed rating - mph (km/h) M 81 mph (130 km/h) N 87 mph (140 km/h) Q 99 mph (159 km/h) R 106 mph (171 km/h) S 112 mph (180 km/h) T 118 mph (190 km/h) U 124 mph (200 km/h) H 130 mph (210 km/h) V 149 mph (240 km/h) W 168 mph (270 km/h) Y 186 mph (299 km/h) Note: For tires with a maximum speed capability over 149 mph (240 km/h), tire manufacturers sometimes use the letters ZR.
Tires, Wheels and Loading 12. Treadwear, Traction and Temperature Grades • Treadwear: The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150 would wear one and one-half (11⁄2) times as well on the government course as a tire graded 100. • Traction: The traction grades, from highest to lowest are AA, A, B, and C.
Tires, Wheels and Loading Additional information contained on the tire sidewall for “LT” type tires “LT” type tires have some additional information beyond those of “P” type tires; these differences are described below: 1. LT: Indicates a tire, designated by the Tire and Rim Association (T&RA), that is intended for service on light trucks. 2. Load Range/Load Inflation Limits: Indicates the tire’s load-carrying capabilities and its inflation limits. 3. Maximum Load Dual lb.
Tires, Wheels and Loading Information on “T” type tires “T” type tires have some additional information beyond those of “P” type tires; these differences are described below: T145/80D16 is an example of a tire size. Note: The temporary tire size for your vehicle may be different from this example. 1. T: Indicates a type of tire, designated by the Tire and Rim Association (T&RA), that is intended for temporary service on cars, SUVs, minivans and light trucks. 2.
Tires, Wheels and Loading the road in adverse (wet, snowy, etc.) conditions. Visually check your tires for uneven wear, looking for high and low areas or unusually smooth areas. Also check for signs of tire damage. When the tread is worn down to 1/16th of an inch (2 mm), tires must be replaced to prevent your vehicle from skidding and hydroplaning.
Tires, Wheels and Loading • Avoid potholes and objects on the road • Do not run over curbs or hit the tire against a curb when parking If your vehicle is stuck in snow, mud, sand, etc., do not rapidly spin the tires; spinning the tires can tear the tire and cause an explosion. A tire can explode in as little as three to five seconds. Never spin the tires in excess of the 35 mph (55 km/h) point indicated on the speedometer.
Tires, Wheels and Loading help your tires wear more evenly, providing better tire performance and longer tire life. Unless otherwise specified, rotate the tires approximately every 5,000 miles (8,000 km). • Rear Wheel Drive (RWD) vehicles/Four Wheel Drive (4WD)/ All Wheel Drive (AWD) vehicles (front tires at top of diagram) Sometimes irregular tire wear can be corrected by rotating the tires.
Tires, Wheels and Loading SNOW TIRES AND CHAINS Driving too fast for conditions creates the possibility of loss of vehicle control. Driving at very high speeds for extended periods of time may result in damage to vehicle components. Snow tires must be the same size and grade as the tires you currently have on your vehicle. The tires on your vehicle have all weather treads to provide traction in rain and snow. However, in some climates, you may need to use snow tires and chains.
Tires, Wheels and Loading Base Curb Weight – is the weight of the vehicle including a full tank of fuel and all standard equipment. It does not include passengers, cargo, or optional equipment. Vehicle Curb Weight – is the weight of your new vehicle when you picked it up from your dealer plus any aftermarket equipment. Payload – is the combined weight of cargo and passengers that the vehicle is carrying.
Tires, Wheels and Loading Example only: Cargo Weight – includes all weight added to the Base Curb Weight, including cargo and optional equipment. When towing, trailer tongue load or king pin weight is also part of cargo weight.
Tires, Wheels and Loading GAW (Gross Axle Weight) – is the total weight placed on each axle (front and rear) – including vehicle curb weight and all payload. GAWR (Gross Axle Weight Rating) – is the maximum allowable weight that can be carried by a single axle (front or rear). These numbers are shown on the Safety Compliance Certification Label located on the B-Pillar or the edge of the driver’s door. The total load on each axle must never exceed its GAWR.
Tires, Wheels and Loading GVWR (Gross Vehicle Weight Rating) – is the maximum allowable weight of the fully loaded vehicle (including all options, equipment, passengers and cargo). The GVWR is shown on the Safety Compliance Certification Label located on the B-Pillar or the edge of the driver’s door. The GVW must never exceed the GVWR.
Tires, Wheels and Loading mandatory options, no cargo (internal or external), a tongue load of 10–15% (conventional trailer) or king pin weight of 15–25% (fifth wheel trailer), and driver only (150 lb. [68 kg]). Consult your dealership (or the RV and Trailer Towing Guide provided by your dealership) for more detailed information. Tongue Load or Fifth Wheel King Pin Weight – refers to the amount of the weight that a trailer pushes down on a trailer hitch. Examples: For a 5,000 lb.
Tires, Wheels and Loading 6. If your vehicle will be towing a trailer, load from your trailer will be transferred to your vehicle. Consult this manual to determine how this reduces the available cargo and luggage load capacity of your vehicle. The following gives you a few examples on how to calculate the available amount of cargo and luggage load capacity: • Another example for your vehicle with 1400 lb. (635 kg) of cargo and luggage capacity. You decide to go golfing.
Tires, Wheels and Loading Special loading instructions for owners of pickup trucks and utility-type vehicles For important information regarding safe operation of this type of vehicle, see the Preparing to drive your vehicle section in the Driving chapter of this Owner’s Guide. Loaded vehicles may handle differently than unloaded vehicles. Extra precautions, such as slower speeds and increased stopping distance, should be taken when driving a heavily loaded vehicle.
Tires, Wheels and Loading Engine Rear axle ratio 2.3L All 3.0L* All 2.3L All 4x2 w/manual transmission Maximum Maximum Maximum GCWR - lb. trailer weight frontal area of (kg) - lb. (kg) trailer - ft2 (m2) Regular Cab w/7’ box 4800 (2177) 1520 (689) Equal to frontal area of vehicle 6000 (2722) 2580 (1170) 50 (4.64) SuperCab 4800 (2177) 1420 (644) Equal to frontal area of vehicle 6000 (2722) 2460 (1116) 50 (4.64) 6000 (2722) 2360 (1070) 50 (4.64) 3.0L* All 3.0L* All Edge 4.
Tires, Wheels and Loading Engine 3.0L* 4.0L 3.0L* 4.0L 4x4 w/manual transmission Rear Maximum Maximum axle GCWR - lb. trailer ratio (kg) weight - lb. (kg) Regular Cab w/6’ box All 6000 (2722) 2340 (1061) All 7000 (3175) 3280 (1488) Regular Cab w/7’ box All 6000 (2722) 2280 (1034) All 7000 (3175) 3220 (1461) SuperCab All 7000 (3175) 3100 (1406) Maximum frontal area of trailer - ft2 (m2) 50 (4.64) 50 (4.64) 50 (4.64) 50 (4.64) 4.0L (without 50 (4.64) FX4 package) 4.
Tires, Wheels and Loading Engine Rear axle ratio 2.3L All 3.0L* 3.0l* Edge All All 2.3L All 3.0L* 4.0L All All 4x2 w/automatic transmission Maximum Maximum Maximum frontal GCWR - lb. trailer weight area of trailer (kg) - lb. (kg) ft2 (m2) Regular Cab w/6’ box 5500 (2495) 2260 (1025) Equal to frontal area of vehicle 6000 (2722) 2600 (1179) 50 (4.64) 6000 (2722) 2460 (1116) 50 (4.64) Regular Cab w/7’ box 5500 (2495) 2200 (998) Equal to frontal area of vehicle 6000 (2722) 2540 (1152) 50 (4.
Tires, Wheels and Loading 4x2 w/automatic transmission Rear Maximum Maximum Maximum frontal axle GCWR - lb. trailer weight area of trailer ratio (kg) - lb. (kg) ft2 (m2) The Ranger is capable of pulling the maximum trailer weight(s) as specified above. Certain states require electric trailer brakes for trailers over a specified weight. The Ranger vehicle electrical system is not equipped to accommodate electric trailer brakes. Engine 4x4 w/automatic transmission Rear Maximum Maximum Maximum axle GCWR - lb.
Tires, Wheels and Loading 4x4 w/automatic transmission Rear Maximum Maximum Maximum axle GCWR - lb. trailer weight frontal area of ratio (kg) - lb. (kg) trailer - ft2 (m2) To determine maximum trailer weight designed for your vehicle, see Calculating the load your vehicle can carry/tow earlier in this chapter. Maximum trailer weight is shown.
Tires, Wheels and Loading Whenever a trailer hitch and hardware are removed, make sure all mounting holes in the underbody are properly sealed to prevent noxious gases or water from entering. Safety chains Always connect the trailer’s safety chains to the frame or hook retainers of the vehicle hitch. To connect the trailer’s safety chains, cross the chains under the trailer tongue and allow slack for turning corners. If you use a rental trailer, follow the instructions that the rental agency gives to you.
Tires, Wheels and Loading significantly increase the loads on the bumper and its attachments. This can result in the failure of the bumper or the bumper attachments. Use of any type of hitch extensions should be considered abuse. Trailer tow connector The trailer tow connector is located under the rear bumper, on the driver’s side of the vehicle. 1 2 4 3 Refer to the following chart for information regarding the factory-equipped trailer tow connector: Trailer tow connector Color Function 1.
Tires, Wheels and Loading • Consult your local motor vehicle speed regulations for towing a trailer. • To eliminate excessive shifting, use a lower gear. This will also assist in transmission cooling. (For additional information, refer to the Driving with a 5–speed automatic transmission section in the Driving chapter.) • Under extreme conditions with large frontal trailers, high outside temperatures and highway speeds, the coolant gauge may indicate higher than normal coolant temperatures.
Tires, Wheels and Loading When backing down a ramp during boat launching or retrieval: • do not allow the static water level to rise above the bottom edge of the rear bumper. • do not allow waves to break higher than 6 inches (15 cm) above the bottom edge of the rear bumper. Exceeding these limits may allow water to enter vehicle components: • causing internal damage to the components. • affecting driveability, emissions and reliability.
Tires, Wheels and Loading Vehicles equipped with an automatic transmission 4x2 and 4x4 vehicles with an automatic transmission follow these guidelines for recreational towing: • Release the parking brake. • Turn the key in the ignition to the OFF/UNLOCKED position. • Place the transmission in N (Neutral). • Do not exceed a distance of 50 miles (80 km). • Do not exceed 35 mph (56 km/h) vehicle speed.
Driving STARTING Positions of the ignition 1. ACCESSORY, allows the electrical accessories such as the radio to operate while the engine is not running. 2. LOCK, locks the steering wheel, automatic transmission gearshift lever and allows key removal. For vehicles equipped with a manual transmission, you must depress the ignition release lever to release the key. 3 4 5 2 1 3. OFF, shuts off the engine and all accessories without locking the steering wheel.
Driving Extended idling at high engine speeds can produce very high temperatures in the engine and exhaust system, creating the risk of fire or other damage. Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine compartment and exhaust system, which can start a fire. Do not start your vehicle in a closed garage or in other enclosed areas. Exhaust fumes can be toxic. Always open the garage door before you start the engine.
Driving If starting a vehicle with an automatic transmission: • Make sure the parking brake is set. • Make sure the gearshift is in P (Park). If starting a vehicle with a manual transmission: 1. Make sure the parking brake is set. 2. Push the clutch pedal to the floor.
Driving • Turn the key to 4 (ON) without turning the key to 5 (START). 4 3 5 2 1 Make sure the corresponding lights illuminate or illuminate briefly. If a light fails to illuminate, have the vehicle serviced. • If the driver’s safety belt is fastened, the light may not illuminate. Starting the engine 1. Turn the key to 4 (ON) without turning the key to 5 (START). If there is difficulty in turning the key, rotate the steering wheel until the key turns freely. 2.
Driving Using the engine block heater (if equipped) An engine block heater warms the engine coolant which aids in starting and heater/defroster performance. Use of an engine block heater is strongly recommended if you live in a region where temperatures reach -10°F (-23°C) or below. For best results, plug the heater in at least three hours before starting the vehicle. The heater can be plugged in the night before starting the vehicle.
Driving keeping the brakes from locking. Noise from the ABS pump motor and brake pedal pulsation may be observed during ABS braking and the brake pedal may suddenly travel a little farther as soon as ABS braking is done and normal brake operation resumes. These are normal characteristics of the ABS and should be no reason for concern.
Driving The BRAKE warning lamp will illuminate and will remain illuminated until the parking brake is released. ! P BRAKE To release, pull the lever (2). Always set the parking brake fully and make sure that the gearshift is securely latched in P (Park) (automatic transmission) or in 1 (First) (manual transmission). STEERING To prevent damage to the power steering system: • Never hold the steering wheel at its furthest turning points (until it stops) for more than a few seconds when the engine is running.
Driving PREPARING TO DRIVE YOUR VEHICLE Utility vehicles have a significantly higher rollover rate than other types of vehicles. In a rollover crash, an unbelted person is significantly more likely to die than a person wearing a safety belt. Your vehicle has larger tires and increased ground clearance, giving the vehicle a higher center of gravity than a passenger car.
Driving When the key is in the ignition and in the OFF position, the automatic transmission shift lever can be moved from the P (Park) position without the brake pedal depressed. To avoid unwanted vehicle movement, always set the parking brake. 3. Start the vehicle. If it is necessary to use the above procedure to move the gearshift lever, it is possible that a fuse has blown or the vehicle’s brakelamps are not operating properly. Refer to Fuses and relays in the Roadside Emergencies chapter.
Driving P (Park) This position locks the transmission and prevents the rear wheels from turning. To put your vehicle in gear: • Start the engine • Depress the brake pedal • Move the gearshift lever into the desired gear To put your vehicle in P (Park): • Come to a complete stop • Move the gearshift lever and securely latch it in P (Park) Always set the parking brake fully and make sure the gearshift is latched in P (Park).
Driving • O/D OFF lamp is illuminated. O/D OFF • Provides engine braking. • Use when driving conditions cause excessive shifting from O/D to other gears. Examples: city traffic, hilly terrain, heavy loads, trailer towing and when engine braking is required. • To return to O/D (overdrive mode), press the transmission control switch. The O/D OFF lamp will not be illuminated. • O/D (Overdrive) is automatically returned each time the key is turned off.
Driving To start the vehicle: 1. Make sure the parking brake is fully set. 2. Press the clutch pedal to the floor, then put the gearshift lever in the neutral position. 3. Start the engine, then press the brake pedal and release the parking brake. 4. Move the gearshift lever to 1st gear, then slowly release the clutch pedal while slowly pressing on the accelerator. During each shift, the clutch pedal must be fully depressed to the floor.
Driving Upshifts when accelerating (for best fuel economy) Maximum downshift speeds Transfer case position (if equipped) Shift from: 2H or 4H 4L 5 (Overdrive) - 4 55 mph (88 km/h) 22 mph (34 km/h) 4-3 45 mph (72 km/h) 18 mph (27 km/h) 3-2 35 mph (56 km/h) 14 mph (21 km/h) 2-1 20 mph (32 km/h) 8 mph (11 km/h) Reverse 1. Make sure that your vehicle is at a complete stop before you shift into R (Reverse). Failure to do so may damage the transmission. 2.
Driving Removing the key Turn the ignition off, push the release lever (located above the ignition), then turn the key toward you and remove the key. PUSH If your vehicle gets stuck in mud or snow If your vehicle gets stuck in mud or snow, it may be rocked out by shifting between forward and reverse gears, stopping between shifts in a steady pattern. Press lightly on the accelerator in each gear.
Driving • 4x4 LOW – Momentarily illuminates when the vehicle is started. Illuminates when 4L (4WD Low) is engaged. 4x4 LOW Using the electronic shift 4WD system 2WD 4X4 HIGH 4X4 LOW 2WD (2WD High) - Power to the rear wheels only; used for street and highway driving. 4X4 HIGH (4WD High) - Used for extra traction such as in snow or icy roads or in off-road situations. Not intended for use on dry pavement. 4X4 LOW (4WD Low) - Uses extra gearing to provide maximum power to all four wheels.
Driving 4. Move the 4WD control to the desired position. • If shifting into 4WD LOW (4WD Low), wait for the 4WD LOW light in the instrument cluster to turn on indicating the shift is complete. • If shifting out of 4WD LOW (4WD Low), wait for the 4WD LOW light in the instrument cluster to turn off indicating the shift is complete.
Driving pavement only after reducing your speed. Do not turn the steering wheel too sharply while returning to the road surface. • It may be safer to stay on the apron or shoulder of the road and slow down gradually before returning to the pavement. You may lose control if you do not slow down or if you turn the steering wheel too sharply or abruptly.
Driving not more. Additionally, smooth variations of the accelerator and/or brake pedal pressure should be utilized if changes in vehicle speed are called for. Avoid abrupt steering, acceleration or braking which could result in an increased risk of loss of vehicle control, vehicle rollover and/or personal injury. Use all available road surface to return the vehicle to a safe direction of travel.
Driving Sand When driving over sand, try to keep all four wheels on the most solid area of the trail. Avoid reducing the tire pressures but shift to a lower gear and drive steadily through the terrain. Apply the accelerator slowly and avoid spinning the wheels. If you must reduce the tire pressure for whatever reason in sand, make sure you re-inflate the tires as soon as possible.
Driving After driving through mud, clean off residue stuck to rotating driveshafts and tires. Excess mud stuck on tires and rotating driveshafts causes an imbalance that could damage drive components. “Tread Lightly” is an educational program designed to increase public awareness of land-use regulations and responsibilities in our nations wilderness areas. Ford Motor Company joins the U.S.
Driving Descend a hill in the same gear you would use to climb up the hill to avoid excessive brake application and brake overheating. Do not descend in neutral; instead, disengage overdrive or manually shift to a lower gear. When descending a steep hill, avoid sudden hard braking as you could lose control. When you brake hard, the front wheels can’t turn and if they aren’t turning, you won’t be able to steer. The front wheels have to be turning in order to steer the vehicle.
Driving Maintenance and Modifications The suspension and steering systems on your vehicle have been designed and tested to provide predictable performance whether loaded or empty and durable load carrying capability. For this reason, Ford Motor Company strongly recommends that you do not make modifications such as adding or removing parts (such as lift kits or stabilizer bars) or by using replacement parts not equivalent to the original factory equipment.
Roadside Emergencies GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford Motor Company offers a complimentary roadside assistance program. This program is separate from the New Vehicle Limited Warranty. The service is available: • 24–hours, seven days a week • for the New Vehicle Limited Warranty period of three years or 36,000 miles (60,000 km), whichever occurs first on Ford and Mercury vehicles, and four years or 50,000 miles (80,000 km) on Lincoln vehicles.
Roadside Emergencies Canadian customers who require roadside assistance, call 1–800–665–2006. If you need to arrange roadside assistance for yourself, Ford Motor Company will reimburse a reasonable amount. To obtain reimbursement information, U.S. Ford or Mercury vehicles customers call 1-800-241-3673; Lincoln vehicle customers call 1–800–521–4140. Canadian customers who need to obtain reimbursement information, call 1–800–665–2006.
Roadside Emergencies This switch is located under the right-hand side of the glove box, just above the carpet. To reset the switch: 1. Turn the ignition OFF. 2. Check the fuel system for leaks. 3. If no leaks are apparent, reset the switch by pushing in on the reset button. 4. Turn the ignition ON. 5. Wait a few seconds and return the key to OFF. 6. Make another check for leaks. FUSES AND RELAYS Fuses If electrical components in the vehicle are not working, a fuse may have blown.
Roadside Emergencies Standard fuse amperage rating and color COLOR Fuse rating Mini fuses Standard fuses Maxi fuses 2A 3A 4A 5A 7.5A 10A 15A 20A 25A 30A 40A 50A 60A 70A 80A Grey Violet Pink Tan Brown Red Blue Yellow Natural Green — — — — — Grey Violet Pink Tan Brown Red Blue Yellow Natural Green — — — — — — — — — — — — Yellow — Green Orange Red Blue Tan Natural Passenger compartment fuse panel The fuse panel is located under the right-hand side of the instrument panel behind the kick panel.
Roadside Emergencies The fuses are coded as follows: Fuse/Relay Location 1 2 3 4 5 6 7 8 Fuse Amp Rating 5A 10A 10A 10A 30A 10A 5A 10A 9 10 5A 10A Passenger Compartment Fuse Panel Description Instrument panel dimmer switch Trailer tow park lamps Right low beam headlamp Left low beam headlamp Windshield wipers/washer Radio (RUN/ACCY) Headlamp illumination indicator Restraints Control Module (RCM), PADI (Passenger Air bag Deactivation Indicator) Cluster air bag indicator Cluster (RUN/START), 4x4 module (
Roadside Emergencies Fuse/Relay Location 11 Fuse Amp Rating 10A 12 15A 13 14 15A 15A 15 16 17 18 19 — 30A cartridge fuse 15A — 20A 20 10A 21 22 5A 5A 23 24 25 26 27 30A 20A — 2A 10A 28 29 15A 20A 30 5A 164 2005 Ranger (ran) Owners Guide (post-2002-fmt) USA (fus) Passenger Compartment Fuse Panel Description Smart Junction Box (SJB) (Logic power) Center console subwoofer amplifier Horn, Interior lamps High beam headlamp, High beam indicator (cluster) One-touch down relay Power windows Turn
Roadside Emergencies Fuse/Relay Location 31 Fuse Amp Rating 20A 32 33 34 35 5A 5A 20A 15A Passenger Compartment Fuse Panel Description Front park lamps, Rear park lamps, License plate lamps Brake switch (logic) Instrument cluster Power point Power locks Power distribution box The power distribution box is located in the engine compartment. The power distribution box contains high-current fuses that protect your vehicle’s main electrical systems from overloads.
Roadside Emergencies 2.
Roadside Emergencies Fuse/Relay Location 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Fuse Amp Rating — — — 40A** — 20A** — 10A* — 20A* — 10A* — — — — — — — 30A* — — — — 7.
Roadside Emergencies Fuse/Relay Fuse Amp Location Rating 42 7.
Roadside Emergencies 3.0L and 4.
Roadside Emergencies Fuse/Relay Location 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Fuse Amp Rating — — 40A** — — — 10A* — 20A* — 10A* — 20A* — — — 15A* — 30A* — — — — 7.5A* — — 15A* 42 7.
Roadside Emergencies Fuse/Relay Fuse Amp Location Rating 43 — 44 — 45A — 45B — 46A — 46B — 47 — 48A — 48B — 51 — 52 — 53 — 54 — 55 — 56 — * Mini Fuses ** Maxi Fuses Power Distribution Box Description Not used Not used Wiper HI/LO relay Wiper Park/Run relay A/C clutch solenoid Washer pump relay PCM relay Fuel pump relay Fog lamp relay Not used Not used Not used Not used Blower relay Starter relay JUMP STARTING YOUR VEHICLE The gases around the battery can explode if exposed to flames, sparks, or lit cigare
Roadside Emergencies 1. Use only a 12–volt supply to start your vehicle. 2. Do not disconnect the battery of the disabled vehicle as this could damage the vehicle’s electrical system. 3. Park the booster vehicle close to the hood of the disabled vehicle making sure the two vehicles do not touch. Set the parking brake on both vehicles and stay clear of the engine cooling fan and other moving parts. 4. Check all battery terminals and remove any excessive corrosion before you attach the battery cables.
Roadside Emergencies 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery. + + – – 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery. + + – – 4. Make the final connection of the negative (-) cable to an exposed metal part of the stalled vehicle’s engine, away from the battery and the carburetor/fuel injection system. Do not use fuel lines, engine rocker covers or the intake manifold as grounding points.
Roadside Emergencies 2. Start the engine of the disabled vehicle. 3. Once the disabled vehicle has been started, run both engines for an additional three minutes before disconnecting the jumper cables. Removing the jumper cables + + – – Remove the jumper cables in the reverse order that they were connected. 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. + + – – 2.
Roadside Emergencies + + – – 3. Remove the jumper cable from the positive (+) terminal of the booster vehicle’s battery. + + – – 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle’s battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions.
Roadside Emergencies WRECKER TOWING If you need to have your vehicle towed, contact a professional towing service or, if you are a member of a roadside assistance program, your roadside assistance service provider. It is recommended that your vehicle be towed with a wheel lift or flatbed equipment. Do not tow with a slingbelt. Ford Motor Company has not approved a slingbelt towing procedure.
Customer Assistance GETTING THE SERVICES YOU NEED At home You must take your Ford vehicle to an authorized Ford dealer for warranty repairs. While any Ford dealership handling your vehicle line will provide warranty service, we recommend you return to your selling dealer who wants to ensure your continued satisfaction. Please note that certain warranty repairs require special training and/or equipment, so not all dealers are authorized to perform all warranty repairs.
Customer Assistance In Canada: Customer Relationship Centre Ford Motor Company of Canada, Limited P.O. Box 2000 Oakville, Ontario L6J 5E4 1-800-565-3673 (FORD) www.ford.ca If you own a Lincoln vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealership to help you.
Customer Assistance In some states (in the U.S.) you must directly notify Ford in writing before pursuing remedies under your state’s warranty laws. Ford is also allowed a final repair attempt in some states. In the United States, a warranty dispute must be submitted to the Dispute Settlement Board before taking action under the Magnuson-Moss Warranty Act, or to the extent allowed by state law, before pursuing replacement or repurchase remedies provided by certain state laws.
Customer Assistance THE DISPUTE SETTLEMENT BOARD (U.S. ONLY) The Dispute Settlement Board is: • an independent, third-party arbitration program for warranty disputes. • available free to owners and lessees of qualifying Ford Motor Company vehicles. The Dispute Settlement Board may not be available in all states.
Customer Assistance Board membership The Board consists of: • Three consumer representatives • A Ford or Lincoln Mercury dealership representative Consumer candidates for Board membership are recruited and trained by an independent consulting firm. The dealership Board member is chosen from Ford and Lincoln Mercury dealership management, recognized for their business leadership qualities.
Customer Assistance before the Board, this is not a requirement and the Board will decide the case whether or not an oral presentation is made. An oral presentation may be requested by the Board as well. Making a decision Board members review all available information related to each complaint, including oral presentations, and arrive at a fair and impartial decision. Board review may be terminated at any time by either party.
Customer Assistance The CAMVAP program is a straight-forward and relatively speedy alternative to resolve a disagreement when all other efforts to produce a settlement have failed. This procedure is without cost to you and is designed to eliminate the need for lengthy and expensive legal proceedings. In the CAMVAP program, impartial third-party arbitrators conduct hearings at mutually convenient times and places in an informal environment.
Customer Assistance GETTING ASSISTANCE OUTSIDE THE U.S. AND CANADA Before exporting your vehicle to a foreign country, contact the appropriate foreign embassy or consulate. These officials can inform you of local vehicle registration regulations and where to find unleaded fuel. If you cannot find unleaded fuel or can only get fuel with an anti-knock index lower than is recommended for your vehicle, contact a regional office or owner relations/customer relationship office.
Customer Assistance Or call: For a free publication catalog, order toll free: 1-800-782-4356 Monday-Friday 8:00 a.m. - 6:00 p.m. EST Helm, Incorporated can also be reached by their website: www.helminc.com. (Items in this catalog may be purchased by credit card, check or money order.) Obtaining a French owner’s guide French Owner’s Guides can be obtained from your dealer or by writing to Ford Motor Company of Canada, Limited, Service Publications, P.O. Box 1580, Station B, Mississauga, Ontario L4Y 4G3.
Cleaning WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutral pH shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is available from your dealer. • Never use strong household detergents or soap, such as dish washing or laundry liquid. These products can discolor and spot painted surfaces. • Never wash a vehicle that is “hot to the touch” or during exposure to strong, direct sunlight.
Cleaning racks, bumpers, side moldings, mirror housings or the windshield cowl area. The paint sealant will “gray” or stain the parts over time. PAINT CHIPS Your dealer has touch-up paint and sprays to match your vehicle’s color. Take your color code (printed on a sticker in the driver’s door jamb) to your dealer to ensure you get the correct color. • Remove particles such as bird droppings, tree sap, insect deposits, tar spots, road salt and industrial fallout before repairing paint chips.
Cleaning • Cover the highlighted areas to prevent water damage when cleaning the engine. • 2.3L I4 engine • 3.
Cleaning • 4.0L SOHC V6 engine • Never wash or rinse the engine while it is running; water in the running engine may cause internal damage. PLASTIC (NON-PAINTED) EXTERIOR PARTS Use only approved products to clean plastic parts. These products are available from your dealer. • For routine cleaning, use Motorcraft Detail Wash (ZC-3–A). • If tar or grease spots are present, use Motorcraft Bug and Tar Remover (ZC-42).
Cleaning • Avoid cleaners or polish that increase the gloss of the upper portion of the instrument panel. The dull finish in this area helps protect the driver from undesirable windshield reflection. Do not use chemical solvents or strong detergents when cleaning the steering wheel or instrument panel to avoid contamination of the air bag system.
Cleaning Note: In some instances, color or dye transfer can occur when wet clothing comes in contact with leather upholstery. If this occurs, the leather should be cleaned immediately to avoid permanent staining. UNDERBODY Flush the complete underside of your vehicle frequently. Keep body and door drain holes free from packed dirt. FORD AND LINCOLN MERCURY CAR CARE PRODUCTS Your Ford or Lincoln Mercury dealer has many quality products available to clean your vehicle and protect its finishes.
Cleaning Motorcraft Motorcraft Motorcraft Motorcraft Motorcraft Motorcraft Tire Clean and Shine (ZC-28) Triple Clean (U.S.
Maintenance and Specifications SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easy location. • We provide scheduled maintenance information which makes tracking routine service easy. If your vehicle requires professional service, your dealership can provide the necessary parts and service. Check your Warranty Guide/Owner Information Guide to find out which parts and services are covered.
Maintenance and Specifications • Manual transmission: 1. Set the parking brake, depress the clutch and place the gearshift in N (Neutral). 2. Block the wheels. Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running. OPENING THE HOOD 1. Inside the vehicle, pull the hood release handle located under the bottom of the instrument panel near the steering column. 2.
Maintenance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 2.3L I4 engine 1. Windshield washer fluid reservoir 2. Engine coolant reservoir 3. Engine oil dipstick 4. Transmission fluid dipstick (automatic transmission) 5. Engine oil filler cap 6. Brake fluid reservoir 7. Power distribution box 8. Clutch fluid reservoir (manual transmission) 9. Battery 10. Power steering fluid reservoir 11.
Maintenance and Specifications 3.0L V6 engine 1. Engine coolant reservoir 2. Windshield washer fluid reservoir 3. Engine oil filler cap 4. Automatic transmission fluid dipstick (if equipped) 5. Engine oil dipstick 6. Brake fluid reservoir 7. Power distribution box 8. Clutch fluid reservoir (if equipped) 9. Battery 10. Power steering fluid reservoir 11.
Maintenance and Specifications 4.0L SOHC V6 engine 2 1 3 4 5 6 7 11 10 9 8 1. Windshield washer fluid reservoir 2. Automatic transmission fluid dipstick (if equipped) 3. Engine oil filler cap 4. Engine oil dipstick 5. Brake fluid reservoir 6. Power distribution box 7. Clutch fluid reservoir (if equipped) 8. Battery 9. Power steering fluid reservoir 10. Air filter assembly 11.
Maintenance and Specifications WINDSHIELD WASHER FLUID • 2.3L engine SHER FL WA UID • 3.0L and 4.0L engines Add fluid to fill the reservoir if the level is low. In very cold weather, do not fill the reservoir completely. Only use a washer fluid that meets Ford specification WSB-M8B16–A2. Refer to Lubricant specifications in this chapter. ON LY RADIATOR COOLANT ONLY State or local regulations on volatile organic compounds may restrict the use of methanol, a common windshield washer antifreeze additive.
Maintenance and Specifications If you operate your vehicle in temperatures below 40° F (4.5°C), use washer fluid with antifreeze protection. Failure to use washer fluid with antifreeze protection in cold weather could result in impaired windshield vision and increase the risk of injury or accident. Note: Do not put washer fluid in the engine coolant reservoir. Washer fluid placed in the cooling system may harm engine and cooling system components.
Maintenance and Specifications • 2.3L I4 engine MIN • 3.
Maintenance and Specifications • 4.0L SOHC V6 engine 6. Wipe the indicator clean. Insert the indicator fully, then remove it again. • If the oil level is between the two holes or between the MIN and MAX marks (depending on application), the oil level is acceptable, DO NOT ADD OIL. • If the oil level is below the lower hole or the MIN mark, add enough oil to raise the level between the two holes or between the MIN-MAX range. • 2.
Maintenance and Specifications • 3.0L V6 engine • 4.0L SOHC V6 engine • Oil levels above the upper hole or MAX mark may cause engine damage. Some oil must be removed from the engine by a service technician. 7. Put the indicator back in and ensure it is fully seated. Adding engine oil 1. Check the engine oil. For instructions, refer to Checking the engine oil in this chapter.
Maintenance and Specifications 2. If the engine oil level is not within the normal range, add only certified engine oil of the recommended viscosity. Remove the engine oil filler cap and use a funnel to pour the engine oil into the opening. 3. Recheck the engine oil level. Make sure the oil level is within the normal range on the engine oil level indicator (dipstick). 4. Install the indicator and ensure it is fully seated. 5.
Maintenance and Specifications 4.0L Engine Look for this certification trademark. Use SAE 5W-30 engine oil. Only use oils “Certified For Gasoline Engines” by the American Petroleum Institute (API). An oil with this trademark symbol conforms to the current engine and emission system protection standards and fuel economy requirements of the International Lubricant Standardization and Approval Committee (ILSAC), comprised of U.S. and Japanese automobile manufacturers.
Maintenance and Specifications BATTERY Your vehicle is equipped with a Motorcraft maintenance-free battery which normally does not require additional water during its life of service. However, for severe usage or in high temperature climates, check the battery electrolyte level. Refer to scheduled maintenance information for the service interval schedules. Keep the electrolyte level in each cell up to the “level indicator”. Do not overfill the battery cells.
Maintenance and Specifications When lifting a plastic-cased battery, excessive pressure on the end walls could cause acid to flow through the vent caps, resulting in personal injury and/or damage to the vehicle or battery. Lift the battery with a battery carrier or with your hands on opposite corners. Keep batteries out of reach of children. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing.
Maintenance and Specifications TU LE AD RE If the battery has been disconnected or a new battery has been installed, the clock and the preset radio stations must be reset once the battery is reconnected. • Always dispose of automotive batteries in a responsible manner. Follow your local authorized standards for disposal. Call your local authorized recycling center to find out more about recycling automotive batteries.
Maintenance and Specifications • 2.3L engines • 3.0L and 4.
Maintenance and Specifications When the engine is cold, check the level of the engine coolant in the reservoir. • The engine coolant should be at the “FULL COLD” level or within the “COLD FILL RANGE” as listed on the engine coolant reservoir (depending upon application). • Refer to the scheduled maintenance information for service interval schedules. • Be sure to read and understand Precautions when servicing your vehicle in this chapter.
Maintenance and Specifications CXC-209 (Canada), meeting Ford specification WSS-M97B44–D with the factory-filled coolant. Mixing Motorcraft Specialty Orange Engine Coolant or any orange-colored extended life product with your factory filled coolant can result in degraded corrosion protection. • A large amount of water without engine coolant may be added, in case of emergency, to reach a vehicle service location.
Maintenance and Specifications 5. Fill the coolant reservoir slowly with the proper coolant mixture (see above), to within the “COLD FILL RANGE” or the “FULL COLD” level on the reservoir. If you removed the radiator cap in an overflow system, fill the radiator until the coolant is visible and radiator is almost full. 6. Replace the cap. Turn until tightly installed. (Cap must be tightly installed to prevent coolant loss.
Maintenance and Specifications • NEVER increase the coolant concentration above 60%. • Increased engine coolant concentrations above 60% will decrease the overheat protection characteristics of the engine coolant and may cause engine damage. • Refer to the chart on the coolant container to ensure the coolant concentration in your vehicle will provide adequate freeze protection at the temperatures in which you drive in the winter months.
Maintenance and Specifications How fail-safe cooling works If the engine begins to overheat: • The engine coolant temperature gauge will move to the red (hot) area. • The symbol will illuminate. • The Check engine indicator light will illuminate. If the engine reaches a preset over-temperature condition, the engine will automatically switch to alternating cylinder operation. Each disabled cylinder acts as an air pump and cools the engine. When this occurs the vehicle will still operate.
Maintenance and Specifications Driving the vehicle without repairing the engine problem increases the chance of engine damage. Take your vehicle to a service facility as soon as possible. WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS Important safety precautions Do not overfill the fuel tank. The pressure in an overfilled tank may cause leakage and lead to fuel spray and fire. The fuel system may be under pressure.
Maintenance and Specifications • Avoid inhaling fuel vapors. Inhaling too much fuel vapor of any kind can lead to eye and respiratory tract irritation. In severe cases, excessive or prolonged breathing of fuel vapor can cause serious illness and permanent injury. • Avoid getting fuel liquid in your eyes. If fuel is splashed in the eyes, remove contact lenses (if worn), flush with water for 15 minutes and seek medical attention. Failure to seek proper medical attention could lead to permanent injury.
Maintenance and Specifications • Keep children away from the fuel pump; never let children pump fuel Use the following guidelines to avoid static build-up when filling an ungrounded fuel container: • Place approved fuel container on the ground. • DO NOT fill a fuel container while it is in the vehicle (including the cargo area). • Keep the fuel pump nozzle in contact with the fuel container while filling. • DO NOT use a device that would hold the fuel pump handle in the fill position.
Maintenance and Specifications If you do not use the proper fuel filler cap, excessive pressure or vacuum in the fuel tank may damage the fuel system or cause the fuel cap to disengage in a collision, which may result in possible personal injury. Choosing the right fuel Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law and could damage your vehicle. Your vehicle was not designed to use fuel or fuel additives with metallic compounds, including manganese-based additives.
Maintenance and Specifications It should not be necessary to add any aftermarket products to your fuel tank if you continue to use high quality fuel of the recommended octane rating. Aftermarket products could cause damage to the fuel system. Repairs to correct the effects of using an aftermarket product in your fuel may not be covered by your warranty.
Maintenance and Specifications possible. Fuel expense, frequency of fill-ups or fuel gauge readings are NOT accurate as a measure of fuel economy. We do not recommend taking fuel economy measurements during the first 1,000 miles (1,600 km) of driving (engine break-in period). You will get a more accurate measurement after 2,000 miles-3,000 miles (3,000 km–5,000 km).
Maintenance and Specifications 3. After at least three to five tank fill-ups, fill the fuel tank and record the current odometer reading. 4. Subtract your initial odometer reading from the current odometer reading. 5. Follow one of the simple calculations in order to determine fuel economy: Calculation 1: Divide total miles traveled by total gallons used. Calculation 2: Multiply liters used by 100, then divide by total kilometers traveled.
Maintenance and Specifications • Resting your foot on the brake pedal while driving may reduce fuel economy. • Combine errands and minimize stop-and-go driving. Maintenance • Keep tires properly inflated and use only recommended size. • Operating a vehicle with the wheels out of alignment will reduce fuel economy. • Use recommended engine oil. Refer to Lubricant specifications in this chapter. • Perform all regularly scheduled maintenance items.
Maintenance and Specifications It is important to note the box in the lower left corner of the window sticker. These numbers represent the Range of MPG (L/100 km) expected on the vehicle under optimum conditions. Your fuel economy may vary depending upon the method of operation and conditions. EMISSION CONTROL SYSTEM Your vehicle is equipped with various emission control components and a catalytic converter which will enable your vehicle to comply with applicable exhaust emission standards.
Maintenance and Specifications permitted to intentionally remove an emission control device or prevent it from working. Information about your vehicle’s emission system is on the Vehicle Emission Control Information Decal located on or near the engine. This decal identifies engine displacement and gives some tune up specifications. Please consult your Warranty Guide for complete emission warranty information.
Maintenance and Specifications condition. To ready the on-board diagnostics system for I/M testing, a minimum of 30 minutes of city and highway driving is necessary as described below: • First, at least 10 minutes of driving on an expressway or highway. • Next, at least 20 minutes driving in stop-and-go, city-type traffic with at least four idle periods. Allow the vehicle to sit for at least eight hours without starting the engine. Then, start the engine and complete the above driving cycle.
Maintenance and Specifications • 4.0L V6 engine DO N P ING OVER FILOL T OW FLUIDEER ER ST Check the power steering fluid. Refer to the scheduled maintenance guide for the service interval schedules. If adding fluid is necessary, use only MERCON威 ATF. 1. Start the engine and let it run until it reaches normal operating temperature (the engine coolant temperature gauge indicator will be near the center of the normal area between H and C). 2.
Maintenance and Specifications BRAKE FLUID RESERVOIR The fluid level will drop slowly as the brakes wear, and will rise when the brake components are replaced. Fluid levels below the “MAX” line MAX that do not trigger the brake system warning lamp are within the normal operating range, there is no need to add fluid. If the fluid levels are outside of the normal operating range, the performance of your brake system could be compromised, seek service from your dealer immediately.
Maintenance and Specifications TRANSMISSION FLUID Checking automatic transmission fluid • Refer to scheduled maintenance information for scheduled check and change intervals. • Transmission does not consume fluid. • Check fluid when transmission is not operating properly or if you see a leak. • Fluid level must be checked at normal operating temperature, 20 miles (30 km) of driving. To check and add fluid: 1. Drive the vehicle 20 miles (30 km) to reach normal operating temperatures. 2.
Maintenance and Specifications Low fluid level Do not drive the vehicle if the fluid level is at or below the bottom of the dipstick. High fluid level Fluid levels above the safe range may cause overheating, shift and/or engagement concerns and internal transmission damage. If an overfill condition occurs, excess fluid should be removed by a qualified technician. Checking and adding manual transmission fluid (if equipped) 1. Clean the filler plug. 2. Remove the filler plug and inspect the fluid level. 3.
Maintenance and Specifications Use only fluid that meets Ford specifications. Refer to Lubricant specifications in this chapter. Checking and adding transfer case fluid (if equipped) 1. Clean the filler plug. 2. Remove the filler plug and inspect the fluid level. 3. Add only enough fluid through the filler opening so that the fluid level is at the bottom of the opening. Use only fluid that meets Ford specifications. Refer to Lubricant specifications in this chapter.
Maintenance and Specifications AIR FILTER MAINTENANCE Refer to scheduled maintenance information for the appropriate intervals for changing the air filter element. When changing the air filter element, use only the Motorcraft air filter element listed. Refer to Motorcraft part numbers in this chapter. Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running. Changing the air filter element 1.
Maintenance and Specifications Note: Failure to use the correct air filter element may result in severe engine damage. The customer warranty may be voided for any damage to the engine if the correct air filter element is not used. MOTORCRAFT PART NUMBERS Component Air filter element Fuel filter Battery Oil filter PCV valve Spark plugs 2.3L I4 engine FA-1658 3.0L V6 engine 4.
Maintenance and Specifications REFILL CAPACITIES Fluid Engine oil (includes filter change)7 Brake fluid and Clutch fluid Power steering fluid Ford Part Name Motorcraft SAE 5W- 20 Premium Synthetic Blend Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Motorcraft SAE 5W-30 Premium Synthetic Blend Motor Oil (US) Motorcraft SAE 5W-30 Super Premium Motor Oil (Canada) Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid Motorcraft MERCON威 ATF Application Capacity 2.3L engine 4.
Maintenance and Specifications Fluid Ford Part Name Motorcraft MERCON威 ATF Motorcraft MERCON威V ATF Transmission fluid 1 Engine coolant 4 Application Capacity 5-speed manual 2.8 quarts (2.65L) 3 9.9 quarts (9.4L) 2 4x2 vehicles with automatic and 2.3L I4 engine 4x2 vehicles with automatic and 3.0L or 4.0L engines 4x4 vehicles with automatic and 3.0L or 4.0L Motorcraft 2.3 L I4 engine Premium Gold with manual Engine Coolant transmission (yellow-colored) 2.3L I4 engine with automatic transmission 3.
Maintenance and Specifications Fluid Fuel tank Transfer case Fluid Front axle lubricant Rear axle5, 6 lubricant Rear axle lubricant (FX4 Level II only)6 Windshield washer fluid Ford Part Name N/A Motorcraft MERCON威 ATF Motorcraft SAE 80W-90 Premium Rear Axle Lubricant Motorcraft SAE 80W-90 Premium Rear Axle Lubricant Motorcraft SAE 75W-140 Synthetic Rear Axle Lubricant Motorcraft Premium Windshield Washer Concentrate 1 Application Capacity Regular cab (Short wheel base) Regular cab (Long wheel base
Maintenance and Specifications of transmission fluid and fluid level should be set by the indication on the dipstick’s normal operating range. 3 Service refill capacity for the manual transmission is determined by filling the transmission to the bottom of the filler hole with the vehicle on a level surface. 4 Add the coolant type originally equipped in your vehicle. 5 Traction-Lok axles use 2.2–2.4L (4.75–5.0 pints) of rear axle lubricant. 6 Add 4 oz.
Maintenance and Specifications Item Brake fluid and clutch fluid (if equipped) Door weather strips Engine coolant Engine oil Ford part name or equivalent Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid Silicone Lubricant Motorcraft Premium Gold Engine Coolant (yellow-colored) 2.3L and 3.0L engines Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) 4.
Maintenance and Specifications Item Hinges, door checks, latches, striker plates, fuel filler door hinge and seat tracks Transmission /steering/parking brake linkages and pivots, brake and clutch pedal shaft, clutch pilot bearing and.
Maintenance and Specifications 1 Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification EST-M2C118–A for complete refill of Traction-Lok axles. 2 Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the dipstick or on the dipstick handle. MERCON威 and MERCON威 V are not interchangeable. DO NOT mix MERCON威 and MERCON威 V. Refer to your scheduled maintenance information to determine the correct service interval.
Maintenance and Specifications 4 1 239 2005 Ranger (ran) Owners Guide (post-2002-fmt) USA (fus)
Maintenance and Specifications 4 1 IDENTIFYING YOUR VEHICLE Certification label The National Highway Traffic Safety Administration Regulations require that a Certification label be affixed to a vehicle and prescribe where the Certification label may be located. The Certification label is located on the structure by the trailing edge of the driver’s door or the edge of the driver’s door.
Maintenance and Specifications Vehicle identification number (VIN) The vehicle identification number is attached to a metal tag and is located on the driver side instrument panel. (Please note that in the graphic XXXX is representative of your vehicle identification number.) XXXXXXXXXXXXXXXXX The vehicle identification number (VIN) contains the following information: 1. World manufacturer identifier 2. Brake type and gross vehicle weight rating (GVWR) 3. Vehicle line, series, body type 4. Engine type 5.
Maintenance and Specifications Transmission/Transaxle code designations You can find a transmission/transaxle code on the vehicle certification label. The following table tells you which transmission or transaxle each code represents.
Accessories GENUINE FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of Genuine Ford Accessories are available for your vehicle through your local authorized Ford or Ford of Canada dealer. These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and aerodynamic appearance of your vehicle.
Accessories Splash guards Step bars Tonneau covers Wheels Interior style Consoles Electrochromatic compass/temperature interior mirrors Floor mats Leather wrapped steering wheels Scuff plates Speed control Lifestyle Bedliners and bedmats Bed tents Bike racks Cargo organization and management Diamond plate accessories Rear seat entertainment systems Toolboxes Towing mirrors TracRac and accessories Trailer hitches, wiring harnesses and accessories Peace of mind First aid and highway safety kits Full vehicle c
Accessories For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your vehicle: • When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front or rear axle (GVWR or GAWR as indicated on the Safety Compliance Certification label). Consult your dealer for specific weight information.
Index A Air bag supplemental restraint system ..........................................73 and child safety seats ..............75 description ................................73 disposal ......................................78 driver air bag ............................76 indicator light ...........................77 operation ...................................76 passenger air bag .....................76 passenger deactivation switch ........................................78 Air cleaner filter ..........
Index wiper blades ............................189 Clock adjust AM/FM Stereo ...........................16 AM/FM stereo CD .....................18 AM/FM stereo tape/CD/MP3 ....21 CD-MP3 .....................................29 Premium AM/FM stereo CD6/MP3 ...................................25 Clutch fluid ..........................................226 operation while driving ..........147 recommended shift speeds ....148 Console ........................................53 Coolant checking and adding ..........
Index specifications ..................235, 238 Exhaust fumes ..........................141 Gauges .........................................14 H F Hazard flashers .........................160 Fail safe coolant ........................212 Fluid capacities .........................232 Foglamps .....................................37 Four-Wheel Drive vehicles .......150 driving off road .......................152 electronic shift ........................151 indicator light .........................
Index K Oil (see Engine oil) ..................199 Keys positions of the ignition .........137 P L Lamps bulb replacement specifications chart ..................41 daytime running light ...............37 fog lamps ...................................37 headlamps .................................37 headlamps, flash to pass ..........38 instrument panel, dimming .....38 interior lamps .....................41–42 replacing bulbs .......41–43, 45–46 Lane change indicator (see Turn signal) ....................
Index extension assembly ..................68 for adults .............................64–66 for children .........................82–83 lap belt ......................................67 safety belt maintenance ...........72 warning light and chime ....68–69 Safety seats for children ............86 Seat belts (see Safety restraints) ...............62 Seats ............................................60 child safety seats ......................86 Servicing your vehicle ..............
Index Ventilating your vehicle ...........141 W Warning lights (see Lights) .......10 Washer fluid ..............................198 Water, Driving through .............158 Windows power .........................................49 Windshield washer fluid and wipers ..........................................47 checking and adding fluid .....198 replacing wiper blades .............47 Wrecker towing .........................
