Model: FPX20E & FPX30E Water Pump OPERATOR’S MANUAL www.fordpower.
TABLE OF CONTENTS Introduction ..............................................................................................................................................................................3 Safety Rules .............................................................................................................................................................................4 Safety Symbols ......................................................................................................
INTRODUCTION Thank you for purchasing this superior quality general purpose water pump from Ford Power Equipment. When operating and maintaining this product as instructed in this manual, your water pump will give you many years of reliable service. Product Applications: This water pump has many applications and is designed to pump water and non-corrosive liquids. Common applications include irrigation and the drainage of pools, hot tubs, floods, ponds, sewage, construction sites, utility pits, and mines.
SAFETY RULES Safety Symbols WARNING! CAUTION! Hot surface Indicates a potentially hazardous situation which could result in serious injury or death if not avoided. Indicates a potentially hazardous situation which could result in damage to equipment or property. Risk of fire Risk of explosion Safety Instructions Most accidents can be prevented by following the instructions in this manual. However, the manufacturer cannot anticipate every possible hazardous circumstance that the user may encounter.
SAFETY RULES Do not operate indoors or in a confined space preventing dangerous carbon monoxide gas from dissipating. Carbon monoxide gas is a poisonous, odorless gas that can cause headache, confusion, fatigue, nausea, fainting, sickness, seizures, or death. If you start to experience any of these symptoms, IMMEDIATELY get fresh air and seek medical attention. Never use indoors, in a covered area, or in a confined space, even if doors and windows are open.
WATER PUMP FEATURES FPX20E & FPX30E PRIMING WATER FILLER CAP FRAME MUFFLER SUCTION PORT PUMP DRAIN CAP STRAINER FUEL FILL CAP AIR CLEANER DISCHARGE PORT CHOKE LEVER FUEL VALVE LEVER OIL FILLER CAP/DIPSTICK RECOIL STARTER GRIP OIL DRAIN PLUG ENGINE ON/OFF SWITCH 6
ASSEMBLY Packing List • • • • • Water Pump Quick Start Guide Operator’s manual and product registration card Spark Plug Wrench Funnel WARNING! Strainer Hose Fitting Wing Nuts (2) Gaskets (2) Hose Barb Fittings (2) Hose Clamps (3) • • • • • Do not attempt to assemble or operate this water pump until you have read and understood this entire manual. If you have any problems assembling or operating this unit contact your dealer or a qualified service center.
ASSEMBLY Discharge Hose Installtion (See Fig 2) • • • Select a commercially available hose (not included) that is larger than the pump’s Discharge Port. Minimum hose size: FPX20E = 2in. (50mm) FPX30E = 3in. (80mm). To reduce fluid friction, selected a larger diameter hose that is as short as possible. At the pump’s Discharge Port connect the gasket, hose barb fitting, hose wing nut, hose clamp, and discharge hose as shown in figure 2.
OPERATION WARNING! • • • • Read and understand this manual in its entirety before operating this water pump. Improper use of this water pump could result in serious injury or death. Know how to stop this pump quickly in case of an emergency. Never leave the pump running while unattended to for any reason. Keep children and pets away from the pump when it is running. Pre-Operation Check List • • • • • • • Read and understand this operator manual in its entirety before operating water pump.
OPERATION Placing the Water Pump (See Fig 6) To maximize the pump’s power, the pump should be placed as close to the water level as possible and the hose should be as short as possible. • As hose length increases, pump output decreases. • The Total Head is the total pumping height. As Total Head increases the pump’s output decreases. • The Discharge Head capacity is greater than the Suction Head capacity. Therefore, the Suction Head should always be shorter than the Discharge Head.
OPERATION Starting Water pump (See Fig 8A-8C) • • • • • Place water pump on a level surface near the water level. Keep the pump at least 3 feet away from walls or equipment. Prime water pump. (see page 10) Turn fuel valve to the ON position. If engine is cold, slide choke lever to the “CHOKE” position. If engine is warm, leave choke lever on “RUN” position. Slide the throttle lever about ⅓ of the way past the “SLOW” position. FAST SLOW FIG 8A • • • Turn the engine OFF/ON switch to the “ON” position.
OPERATION Stopping Water Pump (See Fig 9) For an emergency stop: • Turn the OFF/ON switch to the “OFF” position. For normal conditions: • Slide the throttle lever to the “SLOW” position • Turn the OFF/ON switch to the “OFF” position. • Turn the fuel valve to the “OFF” position. • After use drain the pump chamber. FAST OFF ON SLOW FIG 9 CAUTION! Slide the fuel valve to the “OFF” postion whenever engine is not running to prevent carburetor flooding and fuel leakage.
MAINTENANCE This section of the manual includes a maintenance schedule, routine inspection procedures, and basic maintenance procedures using basic hand tools. Some complex service procedures require special tools and are best handled by a qualified service technition. Regular maintenance will extend the life of this water pump and improve its performance. The warranty does not cover items that result from operator negligence, misuse, or abuse.
MAINTENANCE Changing Engine Oil (See Fig 11) Engine oil will drain better if the engine is still warm, but not hot. • Shut off engine. • Clean the area around the oil fill cap / dipstick to keep out debris then remove oil fill cap / dipstick. • Place an oil pan on the ground to catch oil. Remove oil plug and completly empty out the oil from the crankcase. • Once oil is completely drained, replace oil plug and refill with new oil as instructed earlier in this manual under Adding / Checking Oil (See pg 9).
MAINTENANCE Air Cleaner (See Fig 13) A dirty air filter will reduce the life span of the engine, make starting the engine difficult, and reduce the unit’s performance. If operating pump in dusty conditions, clean air filter more frequently then specified in the maintenance schedule. • To clean, remove the air cleaner cover. • Carefully pull the air cleaner out by lifting up along the edges. • Remove dirt from filter by tapping on it or having it blown out. • Wipe air cleaner base and cover with a damp rag.
MAINTENANCE Checking Spark Plug (See Fig 14) • • • • • • • • • • Disconnect the spark plug cap from the spark plug. Before removing the spark plug, clean the area around its base to prevent debris from entering the engine. Remove the spark plug with a comerically available13/16 spark plug wrench Inspect spark plug. Replace if electrodes are worn or if the insulator is cracked or chipped. Clean carbon deposits off the electrode with a wire brush.
STORAGE Storing Water pump Proper storage prevents the development of rust and corrosion which affects the pumps performance and appearance. Proper storage also makes it easier to start the engine when using the pump again. If storing water pump for 30 days or more follow the below procedures: CAUTION! If pump has been running, allow engine to cool for at least 30 minutes before taking the steps mentioned below to avoid damage to pump.
STORAGE Lubercate Pump Coat areas of pump that might rust, such as areas with damaged paint, with a light film of oil. Use a silicone spary lubricant and lightly lubricate controls. Drain Fuel Tank and Carburetor • • • • • For long term storage (over 90 days) drain fuel from fuel tank and carburetor. Place a funnel and a leak proof gasoline container under the carburetor to avoid spills. Remove carburetor drain bolt and sediment cup. Slide the Fuel Valve lever to the “ON” position.
STORAGE Engine Oil (See Fig 17) • • • • • For long term storage (over 90 days) change engine oil (See pg 15) Remove spark plug (See pg 17) and pour 1 tablespoon of clean engine oil into cylinder. To distribute oil in the cylinder, pull the recoil starter several times. Reinstall spark plug (See pg 17) Slowly pull recoil starter grip until the the top hole of the recoil starter cover aligns with the notch on the pulley.
TROUBLESHOOTING PROBLEM CAUSE SOLUTION Engine Does Not Start Check controls Check fuel Faulty spark plug Check Engine Oil Contact service center OFF/ON switch is in the “OFF” position Turn OFF/ON switch to the “ON” position Fuel valve in “OFF” position Turn Fuel valve to “ON” position Choke is in “RUN” position Turn Choke to “Choke” position Out of fuel Fill fuel tank Stale fuel or water in fuel Drain fuel tank and carburetor. Replace with fresh fuel.
TROUBLESHOOTING No Pump Output Check Pump Chamber Measure Suction & Discharge Head Pump was not primed Hose is kinked or damaged Strainer is clogged Strainer is not submerged underwater Gasket is damaged Wing nut and hose clamp are loose Head distance is excessive Check Engine Engine Lacks Power Prime pump Unkink hose, replace damaged hose Remove debris to unclog strainer Completely submerge strainer Replace Gasket Tighten wing nut and hose clamp Relocate pump and / or hoses to shorten head.
MODIFICATIONS High Altitude Operation If operating pump regularly at altitudes over 5,000 feet, the carburetor’s air-fuel mixture will be too rich and emmissions may increase. On Engines not built for the United States the carburetor can be adjusted to operate under this condition. The carburetor should be returned to its normal setting if regular operation becomes less than 5,000 feet. Contact your service center to modify the carburetor.
WARRANTY Ford Power Equipment Limited 1 Year Warranty: From the date of original purchase, Ford Power Equipment warrants to the original purchaser, that each water pump sold, shall be free from defect in material and workmanship, for the items and time period set forth below.
WARRANTY What this Warranty Does Not Cover: • Normal wear: This warranty excludes normal wear items such as hoses, connector fittings, filters, spark plugs, or gaskets unless under normal use, the original equipment is defective in material or workmanship and needs to be replaced prior to the first replacement interval. • Maintenance: This warranty does not apply to tune-ups or routine maintenance and does not cover any adjustments or repairs not performed by an authorized repair facility.
