Table of Contents Introduction 4 Instrument Cluster 12 Warning and control lights Gauges 12 15 Entertainment Systems 18 AM/FM AM/FM AM/FM AM/FM AM/FM stereo stereo stereo stereo stereo cassette with CD with in-dash six CD with single CD Climate Controls Heater only Manual heating and air conditioning Lights Headlamps Turn signal control Bulb replacement Driver Controls Windshield wiper/washer control Steering wheel adjustment Power windows Mirrors Speed control Locks and Security Keys Locks 1
Table of Contents Seating and Safety Restraints Seating Safety restraints Airbags Child restraints Tires, Wheels and Loading Tire Information Tire Inflation Changing tires Lug Nut Torque Vehicle loading Trailer towing Recreational towing Driving 66 66 72 82 86 101 104 105 109 117 126 133 144 145 Starting Brakes Transmission operation 145 149 153 Roadside Emergencies 163 Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuses and relays Jump starting Wrecker towing Custom
Table of Contents Maintenance and Specifications Engine compartment Engine oil Battery Engine Coolant Fuel information Air filter(s) Part numbers Refill capacities Lubricant specifications 195 197 198 201 203 209 224 224 226 230 Accessories 238 Index 240 All rights reserved.
Introduction CALIFORNIA Proposition 65 Warning WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. In addition, certain fluids contained in vehicles and certain products of component wear contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
Introduction Remember to pass on this Owner’s Guide when reselling the vehicle. It is an integral part of the vehicle. Fuel pump shut-off switch: In the event of an accident the safety switch will automatically cut off the fuel supply to the engine. The switch can also be activated through sudden vibration (e.g. collision when parking). To reset the switch, refer to the Fuel pump shut-off switch in the Roadside Emergencies chapter.
Introduction BREAKING-IN YOUR VEHICLE During the first 1,000 miles (1,600 km) of driving, maintain speeds below 70 mph (110 km/h) and vary speeds frequently. This is recommended to give the moving parts a chance to break in. Do not tow a trailer during this break-in period. For more information regarding trailer towing, refer to Trailer towing in the Driving chapter.
Introduction Event Data Recording Other modules in your vehicle — event data recorders — are capable of collecting and storing data during a crash or near crash event. The recorded information may assist in the investigation of such an event.
Introduction Notice to owners of diesel-powered vehicles Read the 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for information regarding correct operation and maintenance of your Diesel-powered light truck. Notice to owners of pickup trucks and utility type vehicles Utility vehicles have a significantly higher rollover rate than other types of vehicles. Before you drive your vehicle, please read this Owner’s Guide carefully. Your vehicle is not a passenger car.
Introduction If your vehicle is equipped with the Ford Ambulance Preparation Package, it will be indicated on the Certification label. The label is located on the driver’s side door pillar or on the rear edge of the driver’s door. You can determine whether the ambulance manufacturer followed Ford’s recommendations by directly contacting that manufacturer. Ford Ambulance Preparation Package is only available on certain 6.0L Diesel engine equipped vehicles.
Introduction These are some of the symbols you may see on your vehicle.
Introduction Vehicle Symbol Glossary Power Windows Front/Rear Power Window Lockout Child Safety Door Lock/Unlock Interior Luggage Compartment Release Symbol Panic Alarm Engine Oil Engine Coolant Engine Coolant Temperature Do Not Open When Hot Battery Avoid Smoking, Flames, or Sparks Battery Acid Explosive Gas Fan Warning Power Steering Fluid Maintain Correct Fluid Level Emission System Engine Air Filter Passenger Compartment Air Filter Jack MAX MIN Check fuel cap 11 2005 Econoline (ec
Instrument Cluster WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs. A warning light may illuminate when a problem exists with one of your vehicle’s functions. Many lights will illuminate when you start your vehicle to make sure the bulb works. If any light remains on after starting the vehicle, have the respective system inspected immediately.
Instrument Cluster Electronic throttle control (if equipped): Illuminates when the engine has defaulted to a ’limp-home’ operation. Report the fault to a dealer at the earliest opportunity. Check fuel cap: Illuminates when the fuel cap may not be properly installed. Continued driving with this light on may cause the Service Engine Soon warning light to come on, refer to Fuel filler cap in the Maintenance and Specification chapter.
Instrument Cluster immediately. A chime will also sound when a malfunction in the supplemental restraint system has been detected. Safety belt: Reminds you to fasten your safety belt. A chime will also sound to remind you to fasten your safety belt. Charging system: Illuminates when the battery is not charging properly. Low fuel: Illuminates when the fuel level in the fuel tank is at or near empty (refer to Fuel gauge in this chapter).
Instrument Cluster Transmission Tow/Haul light (TCIL) (5.4L and 6.8L gasoline engines only): Illuminates when the Tow/Haul feature of the transmission has been turned on, refer to the Driving chapter. Key-in-ignition warning chime: Sounds when the key is left in the ignition in the OFF/LOCK or ACCESSORY position and the driver’s door is opened. Headlamps on warning chime: Sounds when the headlamps or parking lamps are on, the ignition is off (the key is not in the ignition) and the driver’s door is opened.
Instrument Cluster Engine coolant temperature gauge: Indicates engine coolant temperature. At normal operating temperature, the needle will be in the normal range (between “H” and “C”). If it enters the red section, the engine is overheating. Stop the vehicle as soon as safely possible, switch off the engine and let the engine cool. Never remove the coolant reservoir cap while the engine is running or hot. Odometer: Registers the total miles (kilometers) of the vehicle.
Instrument Cluster Engine oil pressure gauge: Indicates engine oil pressure. The H needle should stay in the normal operating range (between “L” and “H”). If the needle falls below the L normal range, stop the vehicle, turn off the engine and check the engine oil level. Add oil if needed. If the oil level is correct, have your vehicle checked at your dealership or by a qualified technician. Fuel gauge: Indicates approximately how much fuel is left in the fuel tank (when the ignition is in the ON position).
Entertainment Systems AM/FM STEREO (IF EQUIPPED) / to find the 1. Seek: Press next listenable station down/up the frequency band. / to manually 2. Tune: Press adjust the radio frequency down/up. 3. AM/FM: Press to choose a frequency band in radio mode. 4. Memory preset buttons: To set 1 2 a station: Select frequency band AM/FM1/FM2; tune to a station, press and hold a preset button until sound returns. 5. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels.
Entertainment Systems 6. Tone: Press TONE until the desired level — Bass, Treble, Fade appears on the display. Turn the volume control to raise/lower the levels, or to move the audio sound from the right to left or the front to back (if equipped). 7. CLK (Clock): To set the hour, press and hold CLK until CLOCK SET appears in the display. Press or SEEK to decrease increase the hours.
Entertainment Systems 2. Fade: Press to shift sound to the rear/front speakers. 3. CLK: To set the hour, press and hold CLK. Then press SEEK to or increase the decrease hours. CLK To set the minute, press and hold CLK and press TUNE to decrease or increase the minutes. TAPE 4. Tape AMS: In tape mode, press AMS and hold to activate Automatic Music Search (allows you to quickly locate the beginning of the tape selection being played or to skip to the next selection).
Entertainment Systems 10. Tune: Works in radio mode only. / to change Press TUNE frequency down/up 11. Seek: Press and / for previous/next release strong station, selection or track. 12. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels. 13. AM/FM: Press to choose a frequency band in radio mode. / to 14. Bass: Press decrease/increase the bass output. / to 15. Treble: Press decrease/increase the treble output. 16. EJ (Eject): Press to eject a tape. EJ 17.
Entertainment Systems AM/FM STEREO / SINGLE CD RADIO (IF EQUIPPED) 14 15 16 17 18 13 1 2 3 4 6 5 VOL - PUSH ON AM FM SCN ST FM1 BASS TREB BAL FADE CD CLK 12 DISC SEEK EJ TUNE COMP 11 CD 1 10 CD 2 SHUFFLE 3 9 4 5 6 8 7 / 1. BAL (Balance): Press to shift sound to the left/right speakers. / to shift 2. FADE: Press sound to the front/rear speakers. 3. SCN (Scan): Press to hear a brief sampling of all listenable stations or CD tracks. Press again to stop. 4.
Entertainment Systems To set the minute, press and hold CLK and press TUNE to decrease or increase the minutes. 5. EJ (Eject): Press to eject a CD. 6. COMP (Compression): In CD mode, press to bring louder and softer levels into more comfortable listening level. The compression icon (c) will appear in the display. SHUFFLE 7. SHUFFLE: Press to listen to the 6 tracks on the CD in random order. Press again to turn off. 8.
Entertainment Systems 14. CD: Press to enter CD mode or to play a CD already loaded into the system. 15. AM/FM: Press to choose a frequency band in radio mode. / to 16. BASS: Press increase/decrease the bass output. / 17. TREB (Treble): Press to increase/decrease the treble output. DISC 18. CD slot: Insert a CD printed side up. CD units are designed to play commercially pressed 4.75 in (12 cm) audio compact discs only.
Entertainment Systems PREMIUM IN-DASH SIX CD SOUND SYSTEM (IF EQUIPPED) 15 16 17 1 SHUF DISC TUNE SEEK SCAN 2 REW FF 3 4 COMP MUTE 5 EJ LOAD 14 6 BASS 13 BAL 7 SEL TREB FADE PUSH ON 8 AM FM 12 CD 1 2 11 3 4 10 5 6 MENU 9 1. Seek: Press and release / for previous/next SEEK strong station, or track of the current disc. 2. Rewind: Press and hold until the desired point of a selection is reached. Fast forward: Press and hold until the desired point of a selection is reached.
Entertainment Systems 6. Bass: Press BASS; then press / to decrease/increase SEL the bass output. Treble: Press TREB; then press / to decrease/increase SEL the treble output. 7. Select: Use with Bass, Treble, Balance and Fade controls to adjust levels. Use with MENU to set the clock and RDS function on/off. 8. Balance: Press BAL; then press / to shift sound to the SEL left/right speakers. Fade: Press FADE; then press / to shift sound to the SEL rear/front speakers. 9.
Entertainment Systems 10. Memory presets: To set a station: Select frequency band AM/FM; tune to a station, press and hold a preset button until sound returns. 11. CD: Press to select CD mode. 12. AM/FM: Press to select AM/FM1/FM2 frequency band. In CD mode, press to begin radio play. Autoset: Stores the six strongest stations without erasing your current presets. To activate, press and momentarily hold AM/FM. AUTOSET will flash in the display.
Entertainment Systems 17. Disc tune: Radio: Press or to manually tune down or up the radio frequency band. CD: Press / to select the previous/next CD. SATELLITE COMPATIBLE AM/FM STEREO IN-DASH SINGLE CD/MP3 RADIO — LATE AVAILABILITY (IF EQUIPPED) 1. SEEK: Press and release / for previous/next SEEK strong station or track. 2. TEXT: The filename (Fi), song title (So), artist text (Ar) or album text (AL) may be viewed while playing an MP3 selection.
Entertainment Systems reception is available through your dealer. Detailed Satellite instructions are included with the dealer installed kit. Dealer installed satellite kit only available in the continental United States. 3. AUX: This function is not operational. 4. MUTE: Press to MUTE playing media; press again to return to playing media. 5. EJ: Press to eject a CD. 6. Bass: Press BASS; then press / to decrease/increase SEL the bass output.
Entertainment Systems stored in preset 1 will begin playing. If there are less than six strong stations, the system will store the last one in the remaining presets. Setting the clock: Press MENU until SELECT HOUR or SELECT ) or decrease MINUTE is displayed. Use SEL to manually increase ( ) the hours/minutes. Press MENU again to disengage clock mode. ( Folder/Track mode: In MP3 mode, press MENU until MODE appears in the display.
Entertainment Systems 17. BAND: Press to toggle between AM/FM1/FM2 frequency band. 18. Memory presets: To set a station: Select frequency band; tune to a station, press and hold a preset button until sound returns. 19. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels. 20. CD: Press to enter CD mode. CD units are designed to play commercially pressed 4.75 in (12 cm) audio compact discs only.
Entertainment Systems instructions are included with the dealer installed kit. Dealer installed satellite kit only available in the continental United States. For information regarding SIRIUS Satellite Radio, please call toll-free 888-539-SIRIUS (888-539-7474) or visit the SIRIUS website at www.siriusradio.com 24. CD slot: Insert a CD with the label side up. PREMIUM SATELLITE COMPATIBLE AM/FM STEREO IN-DASH SIX CD/MP3 RADIO — LATE AVAILABILITY (IF EQUIPPED) 1.
Entertainment Systems changing to the next field. (TEXT must be pressed within 3 seconds of the previous button press to proceed to the next/last text display.) TEXT is also available when equipped with Satellite radio. Your radio comes equipped with Satellite ready capability. The kit to enable Satellite reception is available through your dealer. Detailed Satellite instructions are included with the dealer installed kit. Dealer installed satellite kit only available in the continental United States. 3.
Entertainment Systems Compression: Brings soft and loud CD passages together for a more consistent listening level when in CD mode. Press MENU until compression status is displayed. Press the SEL control to enable the compression feature when COMPRESS OFF is displayed. Press the SEL control again to disable the feature when COMPRESS ON is displayed. Autoset: Press MENU until AUTOSET appears in the display. Press SEL to toggle ON/OFF.
Entertainment Systems 16. SAT (if equipped): Your radio comes equipped with Satellite Ready capability. The kit to enable the Satellite reception is available through your dealer. Detailed satellite instructions are included with the dealer installed kit. Dealer installed satellite kit only available in the continental United States. 17. BAND: Press to toggle between AM/FM1/FM2 frequency band. 18.
Entertainment Systems 23. Disc/Tune: Press or to manually tune down/up the radio frequency band, or to listen to the previous/next CD. CAT: CAT is only available when equipped with Satellite Radio. Your Audiophile radio comes equipped with Satellite ready capability. The kit to enable Satellite reception is available through your dealer. Detailed Satellite instructions are included with the dealer installed kit. Dealer installed satellite kit only available in the continental United States.
Entertainment Systems • Tighten very loose tapes by inserting a finger or pencil into the hole and turning the hub. • Remove loose labels before inserting tapes. • Allow tapes which have been subjected to extreme heat, humidity or cold to reach a moderate temperature before playing. • Clean the cassette player head with a cassette cleaning cartridge after 10–12 hours of play to maintain good sound/operation. Don’t: • Expose tapes to direct sunlight, extreme humidity, heat or cold.
Climate Controls HEATER ONLY SYSTEM (IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2. Temperature selection: Controls the temperature of the airflow in the vehicle. 3. Air flow selections: Controls the direction of the airflow in the vehicle. See the following for a brief description on each control. VENT: Distributes outside air through the instrument panel vents. FLR: Distributes outside air through the floor vents.
Climate Controls To aid in side window defogging/demisting in cold weather: 1. Select MIX. 2. Set the temperature control to maintain comfort. 3. Set the fan speed to HI. Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop. MANUAL HEATING AND AIR CONDITIONING SYSTEM (IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2. Temperature selection: Controls the temperature of the airflow in the vehicle.
Climate Controls Operating tips • To reduce fog build up on the windshield during humid weather, place position. the air flow selector in the • To reduce humidity build up inside the vehicle: do not drive with the air flow selector in the OFF position. • Do not put objects under the front seats that will interfere with the airflow to the back seats. • Remove any snow, ice or leaves from the air intake area at the base of the windshield. To aid in side window defogging/demisting in cold weather: 1.
Lights HEADLAMP CONTROL • The first position turns on the parking, tail, license plate and side marker lamps. • The outer position turns on the headlamps. Battery saver The battery saver can be set to turn off the courtesy lamps within 2 or 10 minutes if a door is left open and the key is not in the ignition. Demand (manually switched on) interior lamps can be set to turn off within 2 or 30 minutes after the key has been removed from the ignition.
Lights Daytime running lamps (DRL) (if equipped) Turns the headlamps on with a reduced output. To activate: • the ignition must be in the ON position, • the headlamp control is in the OFF or parking lamp position and • the parking brake must be disengaged. Always remember to turn on your headlamps at dusk or during inclement weather. The Daytime Running Lamp (DRL) system does not activate the tail lamps and generally may not provide adequate lighting during these conditions.
Lights PANEL DIMMER CONTROL To adjust the brightness of the instrument panel, rotate the dimmer control clockwise/counterclockwise when the headlamp control is in the parking lamp or low-beam position. To turn on the interior lamps, rotate the dimmer control fully counterclockwise. The dome lamp will not illuminate if the control switch is in the OFF position. HEADLAMP AIM ADJUSTMENT The headlamps are designed to be mechanically aimed, but can also be aimed visually by doing the following: 1.
Lights 3. Turn on the low beam headlamps and open the hood. 4. Locate the high intensity area of the beam pattern and place the top edge of the intensity zone even with the horizontal reference line (4). If the top edge of the high intensity area is not even with the horizontal line, follow the next step to adjust it. 5. • Aerodynamic: Locate the vertical adjuster (2) for each headlamp. Adjust the aim by turning the adjuster control either clockwise (to adjust up) or counterclockwise (to adjust down).
Lights 8. • Aerodynamic: Locate the horizontal adjuster (1) for each headlamp. Turn it clockwise or counterclockwise, to place the left edge of the high intensity area even with the vertical line corresponding to the headlamp under adjustment. • Sealed beam: Locate the horizontal adjuster (2) for each headlamp. Turn it clockwise or counterclockwise, to place the left edge of the high intensity area even with the vertical line corresponding to the headlamp under adjustment.
Lights Third row courtesy/reading/cargo lamps The dome portion of the lamp, the center light, can be turned on when the headlamp control is rotated fully counterclockwise or when any door is opened. With the ignition key in the ACC or ON position, the rear dome lamp can be turned ON or OFF by sliding the control. Front and rear courtesy/reading lamps The dome portion of the lamp, the center light, can be turned on when the headlamp control is rotated fully counterclockwise or when any door is opened.
Lights Function Number of Trade number bulbs Headlamps (sealed beam) 2 H5054 Headlamps (aerodynamic) 2 9007 Park lamp and turn signal (front) 2 4157K or 3157K Back-up lamps 2 3156K or 3156 License plate lamp 1 168 Stop/tail/turn/side marker lamp 2 3457K or 3357K High-mount brakelamp 2 912 Cargo lamp 1 211-2 Dome lamp (standard) 1 912 Map/reading lamp 2 211-2 All replacement bulbs are clear in color except where noted.
Lights 4. Remove the bulb retaining ring by rotating it counterclockwise, and slide the ring off the plastic base. 5. Pull the bulb straight out. Handle a halogen headlamp bulb carefully and keep out of children’s reach. Grasp the bulb only by its plastic base and do not touch the glass. The oil from your hand could cause the bulb to break the next time the headlamps are operated. Note: If the bulb is accidentally touched, it should be cleaned with alcohol before being used.
Lights 3. Remove the four headlamp bulb retaining screws and the retaining ring. 4. Remove the headlamp. 5. Disconnect the electrical connector from the bulb and remove the bulb. To install the new bulb, follow the removal procedures in reverse order. Replacing front parking lamp/turn signal bulbs 1. Make sure the headlamp control is in the OFF position. 2. Remove two screws and pull lamp assembly away from the vehicle. 3. Rotate the bulb socket counterclockwise and remove. 4.
Lights Replacing license plate lamp bulbs 1. Turn the headlamp switch to OFF and then remove the two screws and the license plate lamp assembly from the rear door. 2. Remove bulb socket from lamp assembly by turning counterclockwise. 3. Pull the bulb out from socket and push in the new bulb. To install the new bulb, follow the removal procedures in reverse order. Replacing tail lamp/turn/backup lamp bulbs 1.
Driver Controls MULTI-FUNCTION LEVER Windshield wiper: Rotate the end of the control away from you to increase the speed of the wipers; rotate towards you to decrease the speed of the wipers. Windshield washer: Push the end of the stalk: • briefly: causes a single swipe of the wipers without washer fluid. • a quick push and hold: the wipers will swipe three times with washer fluid. • a long push and hold: the wipers and washer fluid will be activated for up to ten seconds. Changing the wiper blades 1.
Driver Controls To prolong the life of the wiper blades, it is highly recommended to scrape off the ice on the windshield before turning on the wipers. The layer of ice has many sharp edges and can damage the micro edge of the wiper rubber element. TILT STEERING WHEEL To adjust the steering wheel: 1. Pull and hold the steering wheel release control toward you. 2. Move the steering wheel up or down until you find the desired location. 3. Release the steering wheel release control.
Driver Controls Installing a garage door opener (if equipped) The storage compartment can be converted to accommodate a variety of aftermarket garage door openers: 1. Place VELCRO威 hook onto side of aftermarket transmitter opposite of actuator control. 2. Place the transmitter into storage compartment, control down. 3. Place the provided height adaptors onto the back of the GARAGE control as needed. 4. Press the GARAGE control to activate the transmitter.
Driver Controls Compass The compass display is contained in the overhead console. The vehicle heading is displayed as one of N, NE, E, SE, S, SW, W and NW. The compass reading may be affected when you drive near large buildings, bridges, power lines and powerful broadcast antenna. Magnetic or metallic objects placed in or on the vehicle may also affect compass accuracy. Adjustments may need to be made to the zone and calibration of the compass. Compass zone adjustment 1.
Driver Controls • Drive the vehicle slowly (less than 5 km/h [3 mph]) in circles until CAL indicator turns off in about 2–3 complete circles. • The compass is now calibrated. CELL PHONE USE The use of Mobile Communications Equipment has become increasingly important in the conduct of business and personal affairs. However, drivers must not compromise their own or others’ safety when using such equipment.
Driver Controls Always keep the power point caps closed when not being used. POWER WINDOWS (IF EQUIPPED) Do not leave children unattended in the vehicle and do not let children play with the power windows. They may seriously injure themselves. When closing the power windows, you should verify they are free of obstructions and ensure that children and/or pets are not in the proximity of the window openings. Press and hold the bottom part of the rocker switch to open the window.
Driver Controls Standard mirror The spotter mirror only can be tilted from top to bottom. Move the lower mirror manually up/down to increase side and rear visibility. Apply pressure only in the center of the spotter mirror along the top or bottom edges to adjust the tilt feature. Do not apply any force on the left or right edges of the standard mirror spotter section, as this may lead to a mirror fracture.
Driver Controls The telescoping feature (if equipped) allows the mirror to extend approximately 3.15 inches (80 mm). This feature is especially useful to the driver when towing a trailer. SPEED CONTROL (IF EQUIPPED) With speed control set, you can maintain a speed of 30 mph (48 km/h) or more without keeping your foot on the accelerator pedal. Speed control does not work at speeds below 30 mph (48 km/h). Do not use the speed control in heavy traffic or on roads that are winding, slippery or unpaved.
Driver Controls Resuming a set speed Press the RES (resume) control and release it. This will automatically return the vehicle to the previously set speed. The RES control will not work if the vehicle speed is not faster than 30 mph (48 km/h). RES SET ACCEL COAST Increasing speed while using speed control There are two ways to set a higher speed: • Press and hold the SET ACCEL control until you get to the desired speed, then release the control.
Driver Controls • Depress the brake pedal until the desired vehicle speed is reached, press the SET ACCEL control. RES SET ACCEL COAST Turning off speed control There are two ways to turn off the speed control: • Depress the brake pedal. This will not erase your vehicle’s previously set speed. • Press the speed control OFF control. Note: When you turn off the speed control or the ignition, your speed control set speed memory is erased.
Locks and Security KEYS The key operates all locks on your vehicle. You should always carry a second key with you in a safe place in case you require it in an emergency. Your keys are coded to your vehicle; using a non-coded key will not permit your vehicle to start. If you lose your dealer supplied keys, replacement keys are available through your authorized dealer. POWER DOOR LOCKS (IF EQUIPPED) Press U to unlock all doors and L to lock all doors.
Locks and Security Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. The typical operating range for your remote entry transmitter is approximately 33 feet (10 meters). A decrease in operating range could be caused by: • weather conditions, • nearby radio towers, • structures around the vehicle, or • other vehicles parked next to your vehicle.
Locks and Security Sounding a panic alarm to activate the alarm. Press the control again, or turn the Press ignition to the 1 (ACCESSORY) or 4 (ON) position to deactivate the alarm. Note: The panic alarm will only operate when the ignition is in the 2 (LOCK) or 3 (OFF) position. Replacing the battery The remote entry transmitter uses one coin type three-volt lithium battery CR2032 or equivalent. To replace the battery: 1.
Locks and Security Note: Replacement of the battery will not cause the remote transmitter to become deprogrammed from your vehicle. The remote transmitter should operate normally after battery replacement.
Locks and Security Illuminated entry The interior lamps illuminate when the remote entry system is used to unlock the door(s) or sound the personal alarm. The illuminated entry system will turn off the interior lights if: • the ignition switch is turned to the 4 (ON) or 1 (ACCESSORY) position, or • the remote transmitter lock control is pressed, or • after 25 seconds of illumination. The dome lamp control (if equipped) must not be set to the off position for the illuminated entry system to operate.
Seating and Safety Restraints SEATING Notes: Reclining the seatback can cause an occupant to slide under the seat’s safety belt, resulting in severe personal injuries in the event of a collision. Do not pile cargo higher than the seatbacks to reduce the risk of injury in a collision or sudden stop. Adjusting the front manual seat (if equipped) Never adjust the driver’s seat or seatback when the vehicle is moving. Always drive and ride with your seatback upright and the lap belt snug and low across the hips.
Seating and Safety Restraints Pull lever up to adjust seatback. Using the manual lumbar support The lumbar support control is located on the inboard side of the driver’s seat. Turn the lumbar support control clockwise to increase firmness. Turn the lumbar support control counterclockwise to increase softness. Adjusting the front power seat (if equipped) The control is located on the outboard side of the seat cushion. Press to raise or lower the front portion of the seat cushion.
Seating and Safety Restraints Press to raise or lower the rear portion of the seat cushion. Press the control to move the seat forward, backward, up or down. Quick release captains chair (7 passenger configuration second row only) To remove the seat: 1. Disengage the lap/shoulder belt from the seat by inserting a key or small screwdriver into the slot in the detachable anchor and lifting upward.
Seating and Safety Restraints Stow the tongue end of the detachable anchor. 2. Pull the seat latch handle, then pull the seat toward the right side of the vehicle to disengage four pins from the floor mount. 3. Remove the seat. To install the seat: Check to see that the seat and seatback is latched securely in position. Keep floor area free of objects that would prevent proper seat engagement. Never attempt to adjust the seat while the vehicle is in motion. 1. Position the seat to the floor mount. 2.
Seating and Safety Restraints REAR SEATS Accessing the 3rd, 4th and 5th row seats (if equipped) To make access to the 4th and 5th row seats easier, attach the 3rd and 4th row passenger side seat belts to the trim panel by using the snaps attached to the seat belt webbing and the trim panel. Rear bench seat To remove the seats: 1. Disengage the lap/shoulder belt from the seat by inserting a key or small screwdriver into the slot in the detachable anchor and lifting upward (2nd row passenger side only).
Seating and Safety Restraints 2. Pull the LH/RH seat latch handles (located under the seat) rearward to release the latch hook ends from the front strikers. 3. Move the seat rearward and lift the seats rear hooks away from the rear strikers prior to lifting the front hooks out from the front strikers. 4. With assistance, remove the seat assembly. • To remove the 3rd, 4th, and 5th row seats (if equipped), repeat Steps 2 through 4. To install the seat: 1. Position the seat in the vehicle. 2.
Seating and Safety Restraints SAFETY RESTRAINTS Safety restraints precautions Always drive and ride with your seatback upright and the lap belt snug and low across the hips. To reduce the risk of injury, make sure children sit in the back seat where they can be properly restrained. Never let a passenger hold a child on his or her lap while the vehicle is moving. The passenger cannot protect the child from injury in a collision.
Seating and Safety Restraints Safety belts and seats can become hot in a vehicle that has been closed up in sunny weather; they could burn a small child. Check seat covers and buckles before you place a child anywhere near them. Combination lap and shoulder belts 1. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) until you hear a snap and feel it latch. Make sure the tongue is securely fastened in the buckle. 2.
Seating and Safety Restraints Automatic locking mode When to use the automatic locking mode In this mode, the shoulder belt is automatically pre-locked. The belt will still retract to remove any slack in the shoulder belt. The automatic locking mode is not available on the driver safety belt. This mode should be used any time a child safety seat is installed in a passenger front or outboard rear seating position (if equipped).
Seating and Safety Restraints After any vehicle collision, the safety belt systems at all outboard seating positions (except the driver position, which does not have this feature) must be checked by a qualified technician to verify that the automatic locking retractor feature for child seats is still functioning properly. In addition, all seat belts should be checked for proper function.
Seating and Safety Restraints Front safety belt height adjustment The driver and front seat outboard positions are equipped with a height adjuster. Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder. To adjust the shoulder belt height, push the button and slide the height adjuster up or down. Release the button and pull down on the height adjuster to make sure it is locked in place.
Seating and Safety Restraints Shorten and fasten the belt when not in use. Safety belt warning light and indicator chime The safety belt warning light illuminates in the instrument cluster and a chime sounds to remind the occupants to fasten their safety belts. Conditions of operation If... The driver’s safety belt is not buckled before the ignition switch is turned to the ON position... The driver’s safety belt is buckled while the indicator light is illuminated and the warning chime is sounding...
Seating and Safety Restraints If... The driver’s safety belt is not buckled approximately 5 seconds after the safety belt warning light has turned off... The driver’s safety belt is buckled while the safety belt indicator light is illuminated and the safety belt warning chime is sounding... The driver’s safety belt is buckled before the ignition switch is turned to the ON position... Then...
Seating and Safety Restraints Reasons given... “Seat belts don’t work” “Traffic is light” “Belts wrinkle my clothes” “The people I’m with don’t wear belts” “I have an airbag” “I’d rather be thrown clear” Consider... Safety belts, when used properly, reduce risk of death to front seat occupants by 45% in cars, and by 60% in light trucks. Nearly 1 of 2 deaths occur in single-vehicle crashes, many when no other vehicles are around.
Seating and Safety Restraints • • • • • the gearshift is in P (Park) (automatic transmission) the ignition switch is in the OFF position all vehicle doors are closed the driver’s safety belt is unbuckled the parklamps/headlamps are in OFF position To reduce the risk of injury, do not deactivate/activate the Belt Minder娂 feature while driving the vehicle. 1. Turn the ignition switch to the RUN (or ON) position. (DO NOT START THE ENGINE.) 2. Wait until the safety belt warning light turns off.
Seating and Safety Restraints Use only extensions manufactured by the same supplier as the safety belt. Manufacturer identification is located at the end of the webbing on the label. Also, use the safety belt extension only if the safety belt is too short for you when fully extended. Do not use extensions to change the fit of the shoulder belt across the torso. Safety belt maintenance Inspect the safety belt systems periodically to make sure they work properly and are not damaged.
Seating and Safety Restraints AIRBAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) Important SRS precautions The SRS is designed to work with the safety belt to help protect the driver and right front passenger from certain upper body injuries. Airbags DO NOT inflate slowly; there is a risk of injury from a deploying airbag. All occupants of the vehicle, including the driver, should always properly wear their safety belts, even when an air bag supplemental restraint system (SRS) is provided.
Seating and Safety Restraints The National Highway Traffic Safety Administration (NHTSA) recommends a minimum distance of at least 25 cm (10 inches) between an occupant’s chest and the driver airbag module. Never place your arm over the air bag module as a deploying air bag can result in serious arm fractures or other injuries. To properly position yourself away from the airbag: • Move your seat to the rear as far as you can while still reaching the pedals comfortably.
Seating and Safety Restraints Children and airbags Children must always be properly restrained. Accident statistics suggest that children are safer when properly restrained in the rear seating positions than in the front seating position. Failure to follow these instructions may increase the risk of injury in a collision. Airbags can kill or injure a child in a child seat. NEVER place a rear-facing child seat in front of an active airbag.
Seating and Safety Restraints The airbags inflate and deflate rapidly upon activation. After airbag deployment, it is normal to notice a smoke-like, powdery residue or smell the burnt propellant. This may consist of cornstarch, talcum powder or sodium compounds which may irritate the skin and eyes, but none of the residue is toxic. While the SRS is designed to help reduce serious injuries, contact with a deploying airbag may also cause abrasions, swelling or temporary hearing loss.
Seating and Safety Restraints Determining if the system is operational The SRS uses a readiness light in the instrument cluster or a tone to indicate the condition of the system. Refer to Airbag readiness section in the Instrument Cluster chapter. Routine maintenance of the airbag is not required. A difficulty with the system is indicated by one or more of the following: • The readiness light will either flash or stay lit. • The readiness light will not illuminate immediately after ignition is turned on.
Seating and Safety Restraints Never let a passenger hold a child on his or her lap while the vehicle is moving. The passenger cannot protect the child from injury in a collision. Always follow the instructions and warnings that come with any infant or child restraint you might use. Ford recommends using child safety seats equipped with LATCH attachments, attached to LATCH anchors and tether anchors.
Seating and Safety Restraints neck, the child should wear the lap and shoulder belt. Moving the child closer to the center of the vehicle may help provide a good shoulder belt fit. Do not leave children, unreliable adults, or pets unattended in your vehicle. Child booster seats Children outgrow a typical convertible or toddler seat when they weigh 40 lb. (18 kg) and are around 4 years of age.
Seating and Safety Restraints Types of booster seats There are two types of belt-positioning booster seats: • Those that are backless. If your backless booster seat has a removable shield, remove the shield and use the lap/shoulder belt. If a seating position has a low seat back and no head restraint, a backless booster seat may place your child’s head (top of ear level) above the top of the seat.
Seating and Safety Restraints Follow all instructions provided by the manufacturer of the booster seat. Never put the shoulder belt under a child’s arm or behind the back because it eliminates the protection for the upper part of the body and may increase the risk of injury or death in a collision. Never use pillows, books, or towels to boost a child. They can slide around and increase the likelihood of injury or death in a collision.
Seating and Safety Restraints • LATCH lower anchors are recommended for use by children up to 48 pounds (22 kg) in a child restraint. Top tether anchors can be used for children up to 60 pounds (27 kg) in a child restraint, and to provide upper torso restraint for children up to 80 pounds (36 kg) using an upper torso harness and a belt-positioning booster. Ford recommends the use of a child safety seat having a top tether strap.
Seating and Safety Restraints 2. Pull down on the shoulder belt and then grasp the shoulder belt and lap belt together. 3. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat manufacturer’s instructions. Be sure the belt webbing is not twisted. 4. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) for that seating position until you hear a snap and feel the latch engage.
Seating and Safety Restraints 5. To put the retractor in the automatic locking mode, grasp the shoulder portion of the belt and pull downward until all of the belt is extracted. 6. Allow the belt to retract. The belt will click as it retracts to indicate it is in the automatic locking mode. 7. Pull the lap belt portion across the child seat toward the buckle and pull up on the shoulder belt while pushing down with your knee on the child seat. 8.
Seating and Safety Restraints Attaching safety seats with tether straps Children should be placed in the rear in an appropriate child safety seat that is properly secured to the vehicle. When using forward-facing child safety seats in vehicles with only two seating positions so the forward-facing child safety seat cannot be placed in the rear of the vehicle, move the passenger seat as far back from the instrument panel as possible.
Seating and Safety Restraints 1. Position the child safety seat on the front right-hand passenger seat. 2. Adjust the front right-hand passenger seat full forward. 3. Route the child safety seat tether strap over the back of the front right-hand passenger seat as shown. 4. Clip the tether strap hook to the seat pedestal to the location shown.
Seating and Safety Restraints 5. Adjust the front right hand passenger seat to the full rearward position. 6. Install the child safety seat tightly using the LATCH anchors or safety belts. Follow the instructions in this chapter. 7. Tighten the child safety seat tether strap according to the manufacturer’s instructions. Second row bucket seats (Chateau Quads) The tether strap can be attached directly to the tether bracket under the back edge of the seat cushion.
Seating and Safety Restraints 1. Position the child safety seat on the second row left hand or right hand bucket seat. 2. Route the child safety tether strap over the back of the left hand or right hand second row bucket seat. 3. Clip the tether strap hook to the seat pedestal at the location shown. 4. Install the child safety seat tightly using the LATCH anchors or safety belts. Follow the instructions in this chapter. 5.
Seating and Safety Restraints 2. Route the child safety tether strap over the back of 3–Passenger bench seat. 3. Clip the tether strap hook to the tether bracket mounted under rear rail of seat cushion frame. 4. Install the child safety seat tightly using the LATCH anchors or safety belts. Follow the instructions in this chapter. 5. Tighten the child safety seat tether strap according to the manufacturer’s instructions.
Seating and Safety Restraints Your vehicle may be equipped with LATCH anchors for child seat installation at the seating positions marked with the child seat symbol: • Five passenger crew van • Seven passenger wagon • Eight passenger wagon • Twelve passenger wagon 99 2005 Econoline (eco) Owners Guide (post-2002-fmt) USA (fus)
Seating and Safety Restraints • Fifteen passenger wagon represents LATCH anchors. represents tether strap anchors. Never attach two LATCH child safety seats to the same anchor. In a crash, one anchor may not be strong enough to hold two child safety seat attachments and may break, causing serious injury or death. The lower anchors for child seat installation are located at the rear section of the seat between the cushion and seat back.
Tires, Wheels and Loading NOTICE TO UTILITY VEHICLE AND TRUCK OWNERS Utility vehicles and trucks handle differently than passenger cars in the various driving conditions that are encountered on streets, highways and off-road. Utility vehicles and trucks are not designed for cornering at speeds as high as passenger cars any more than low-slung sports cars are designed to perform satisfactorily under off-road conditions. Utility vehicles have a significantly higher rollover rate than other types of vehicles.
Tires, Wheels and Loading VEHICLE CHARACTERISTICS How your vehicle differs from other vehicles SUV and trucks can differ from some other vehicles in a few noticeable ways. Your vehicle may be: • Higher – to allow higher load carrying capacity and to allow it to travel over rough terrain without getting hung up or damaging underbody components. • Shorter – to give it the capability to approach inclines and drive over the crest of a hill without getting hung up or damaging underbody components.
Tires, Wheels and Loading INFORMATION ABOUT UNIFORM TIRE QUALITY GRADING New vehicles are fitted with tires that have a rating on them called Tire Quality Grades. The Quality grades can be found where applicable on the tire sidewall between tread shoulder and maximum section width. For example: • Treadwear 200 Traction AA Temperature A These Tire Quality Grades are determined by standards that the United States Department of Transportation has set.
Tires, Wheels and Loading The traction grade assigned to this tire is based on straight-ahead braking traction tests, and does not include acceleration, cornering, hydroplaning or peak traction characteristics. Temperature A B C The temperature grades are A (the highest), B and C, representing the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel.
Tires, Wheels and Loading • • • • • • • • • Increasing the inflation pressure beyond this pressure will not increase the tire’s load carrying capability. kPa: Kilopascal, a metric unit of air pressure. PSI: Pounds per square inch, a standard unit of air pressure. Cold inflation pressure: The tire pressure when the vehicle has been stationary and out of direct sunlight for an hour or more and prior to the vehicle being driven for 1 mile (1.6 km).
Tires, Wheels and Loading tread grooves. Check for holes or cuts that may permit air leakage from the tire and make necessary repairs. Also inspect the tire sidewalls for cuts, bruises and other damage. If internal damage to the tire is suspected, have the tire demounted and inspected in case it needs to be repaired or replaced. For your safety, tires that are damaged should not be used because they are more likely to blow out or fail.
Tires, Wheels and Loading pressure should never be set lower than the recommended pressure on the tire label or certification label. When weather temperature changes occur, tire inflation pressures also change. A 10° F (6° C) temperature drop can cause a corresponding drop of 1 psi (7 kPa) in inflation pressure. Check your tire pressures frequently and adjust them to the proper pressure which can be found on the tire label or certification label. If you are checking tire pressure when the tire is hot, (i.e.
Tires, Wheels and Loading Tire inflation information All tires with Steel Carcass Plies (if equipped): This type of tire utilizes steel cords in the sidewalls. As such, they cannot be treated like normal light truck tires. Tire service, including adjusting tire pressure, must be performed by personnel trained, supervised and equipped according to Federal Occupational Safety and Health Administration (OSHA) regulations.
Tires, Wheels and Loading Only use replacement tires and wheels that are the same size and type (such as P-metric versus LT-metric or all-season versus all-terrain) as those originally provided by Ford. Use of any tire or wheel not recommended by Ford can affect the safety and performance of your vehicle, which could result in an increased risk of loss of vehicle control, vehicle rollover, personal injury and death.
Tires, Wheels and Loading different in brand, size or appearance from the road tires and wheels. If you have a dissimilar spare tire/wheel, then it is intended for temporary use only. This means that if you need to use it, you should replace it as soon as possible with a road tire/wheel that is the same size and type as the road tires and wheels that were originally provided by Ford. If the dissimilar spare tire or wheel is damaged, it should be replaced rather than repaired.
Tires, Wheels and Loading To remove the spare tire: 1. Open the rear doors and remove the thumb screw and anti-theft bracket. If finger pressure will not remove the thumb screw, use the lug wrench to loosen the screw. 2. Remove the access plug under the left door. 3. Remove the jack handle from the right side compartment and insert the tip of the jack handle through the access hole and into the tube. 4.
Tires, Wheels and Loading 4. Apply the parking brake and turn the engine off. 5. Block the wheel that is diagonally opposite the tire you are changing. On E-450 vehicles, the parking brake is on the transmission. Therefore, the vehicle will not be prevented from moving when a rear wheel is lifted, even if the parking brake is applied. Be sure to block both directions of the wheel that is diagonally opposite to the wheel that is being lifted.
Tires, Wheels and Loading • the jack is located in the rear right-hand side of the cargo area. 7. Use the tapered end of the lug nut wrench to unscrew wheel ornaments attached by retaining screws. Remove any wheel trim. Insert the tapered end of the lug nut wrench behind wheel covers or hubcaps and twist off. 8. Loosen the wheel nut by pulling up on the handle of the lug nut wrench about one-half turn (counterclockwise). Do not remove the wheel lug nuts until you raise the tire off the ground.
Tires, Wheels and Loading • Never use the front or rear differential as a jacking point.
Tires, Wheels and Loading Front axle jacking points: Place the jack under the pin on the front surface of the front axle. Do not place the jack under or on the steering linkage. • Raise the jack until the wheel is completely off the ground. (Turn jack handle clockwise if your vehicle is equipped with a screw-type jack or pump the jack if equipped with a hydraulic jack.) • Remove the lug nuts with the lug nut wrench. • Replace the flat tire with the spare tire.
Tires, Wheels and Loading • 8-lug wheel Never use wheels or lug nuts different than the original equipment as this could damage the wheel or mounting system. This damage could allow the wheels to come off while the vehicle is being driven. 6. Install any wheel covers, ornaments or hub caps. Make sure they are screwed or snapped in place. 7. Stow the jack, handle and lug wrench. 8. Unblock the wheels.
Tires, Wheels and Loading move. Loosen and retighten, if necessary. Failure to properly stow the spare tire may result in failure of the winch cable and loss of the tire. 5. Repeat this tightness check procedure when servicing the spare tire pressure (every six months, as per your scheduled maintenance information), or at any time that the spare tire is disturbed through service of other components. 6.
Tires, Wheels and Loading When a wheel is installed, always remove any corrosion, dirt or foreign materials present on the mounting surfaces of the wheel or the surface of the front disc brake hub and rotor that contacts the wheel. Installing wheels without correct metal-to-metal contact at the wheel mounting surfaces can cause the wheel nuts to loosen and the wheel to come off while the vehicle is in motion, resulting in loss of control.
Tires, Wheels and Loading 4. R: Indicates a “radial” type tire. 5. 15: Indicates the wheel or rim diameter in inches. If you change your wheel size, you will have to purchase new tires to match the new wheel diameter. 6. 95: Indicates the tire’s load index. It is an index that relates to how much weight a tire can carry. You may find this information in your Owner’s Guide. If not, contact a local tire dealer. Note: You may not find this information on all tires because it is not required by federal law. 7.
Tires, Wheels and Loading 8. U.S. DOT Tire Identification Number (TIN): This begins with the letters “DOT” and indicates that the tire meets all federal standards. The next two numbers or letters are the plant code designating where it was manufactured, the next two are the tire size code and the last four numbers represent the week and year the tire was built. For example, the numbers 317 mean the 31st week of 1997. After 2000 the numbers go to four digits. For example, 2501 means the 25th week of 2001.
Tires, Wheels and Loading which is located on the B-Pillar or the edge of the driver’s door. The cold inflation pressure should never be set lower than the recommended pressure on the vehicle label. The tire suppliers may have additional markings, notes or warnings such as standard load, radial tubeless, etc. Additional information contained on the tire sidewall for “LT” type tires “LT” type tires have some additional information beyond those of “P” type tires; these differences are described below: 1.
Tires, Wheels and Loading Information on “T” type tires “T” type tires have some additional information beyond those of “P” type tires; these differences are described below: T145/80D16 is an example of a tire size. Note: The temporary tire size for your vehicle may be different from this example. 1. T: Indicates a type of tire, designated by the Tire and Rim Association (T&RA), that is intended for temporary service on cars, SUVs, minivans and light trucks. 2.
Tires, Wheels and Loading the road in adverse (wet, snowy, etc.) conditions. Visually check your tires for uneven wear, looking for high and low areas or unusually smooth areas. Also check for signs of tire damage. When the tread is worn down to 1/16th of an inch (2 mm), tires must be replaced to prevent your vehicle from skidding and hydroplaning.
Tires, Wheels and Loading • Avoid potholes and objects on the road • Do not run over curbs or hit the tire against a curb when parking If your vehicle is stuck in snow, mud, sand, etc., do not rapidly spin the tires; spinning the tires can tear the tire and cause an explosion. A tire can explode in as little as three to five seconds. Never spin the tires in excess of the 35 mph (55 km/h) point indicated on the speedometer.
Tires, Wheels and Loading help your tires wear more evenly, providing better tire performance and longer tire life. Unless otherwise specified, rotate the tires approximately every 5,000 miles (8,000 km).
Tires, Wheels and Loading Sometimes irregular tire wear can be corrected by rotating the tires. Note: If your tires show uneven wear ask a qualified technician at a Ford or Lincoln Mercury dealership to check for and correct any wheel misalignment, tire imbalance or mechanical problem involved before tire rotation. Note: Your vehicle may be equipped with a dissimilar spare tire/wheel.
Tires, Wheels and Loading capability, with or without a trailer. Properly loading your vehicle will provide maximum return of vehicle design performance. Before loading your vehicle, familiarize yourself with the following terms for determining your vehicle’s weight ratings, with or without a trailer, from the vehicle’s Safety Certification Label and Tire Label: Base Curb Weight – is the weight of the vehicle including a full tank of fuel and all standard equipment.
Tires, Wheels and Loading Example only: Cargo Weight – includes all weight added to the Base Curb Weight, including cargo and optional equipment. When towing, trailer tongue load or king pin weight is also part of cargo weight.
Tires, Wheels and Loading GAW (Gross Axle Weight) – is the total weight placed on each axle (front and rear) – including vehicle curb weight and all payload. GAWR (Gross Axle Weight Rating) – is the maximum allowable weight that can be carried by a single axle (front or rear). These numbers are shown on the Safety Compliance Certification Label located on the B-Pillar or the edge of the driver’s door. The total load on each axle must never exceed its GAWR.
Tires, Wheels and Loading GVWR (Gross Vehicle Weight Rating) – is the maximum allowable weight of the fully loaded vehicle (including all options, equipment, passengers and cargo). The GVWR is shown on the Safety Compliance Certification Label located on the B-Pillar or the edge of the driver’s door. The GVW must never exceed the GVWR.
Tires, Wheels and Loading mandatory options, no cargo (internal or external), a tongue load of 10–15% (conventional trailer) or king pin weight of 15–25% (fifth wheel trailer), and driver only (150 lb. [68 kg]). Consult your dealership (or the RV and Trailer Towing Guide provided by your dealership) for more detailed information. Tongue Load or Fifth Wheel King Pin Weight – refers to the amount of the weight that a trailer pushes down on a trailer hitch. Examples: For a 5,000 lb.
Tires, Wheels and Loading 6. If your vehicle will be towing a trailer, load from your trailer will be transferred to your vehicle. Consult this manual to determine how this reduces the available cargo and luggage load capacity of your vehicle. The following gives you a few examples on how to calculate the available amount of cargo and luggage load capacity: • Another example for your vehicle with 1400 lb. (635 kg) of cargo and luggage capacity. You decide to go golfing.
Tires, Wheels and Loading Special loading instructions for owners of pickup trucks and utility-type vehicles For important information regarding safe operation of this type of vehicle, see the Preparing to drive your vehicle section in the Driving chapter of this Owner’s Guide. Loaded vehicles may handle differently than unloaded vehicles. Extra precautions, such as slower speeds and increased stopping distance, should be taken when driving a heavily loaded vehicle.
Tires, Wheels and Loading GCWR (Gross Combined Weight Rating)/Trailer Weights Rear Maximum Maximum Maximum Engine axle GCWR - lb. Loaded Trailer frontal area of ratio (kg) Weight - lb. (kg) trailer - ft2 (m2) E-150 Regular Van (7000 GVWR) 11500 4.6L 3.55 6500 (2948) 60 (5.52) (5216) 12000 5.4L 3.55 6900 (3130) 60 (5.52) (5443) E-150 Regular Wagon (7–passenger) (7000 GVWR) 11500 4.6L 3.55 5800 (2631) 60 (5.52) (5216) 12000 5.4L 3.55 6200 (2812) 60 (5.
Tires, Wheels and Loading GCWR (Gross Combined Weight Rating)/Trailer Weights Rear Maximum Maximum Maximum Engine axle GCWR - lb. Loaded Trailer frontal area of ratio (kg) Weight - lb. (kg) trailer - ft2 (m2) E-250 Extended Van (Crew) (8600 GVWR) 11000 4.6L 4.10 5300 (2404) 60 (5.52) (4990) 13000 5.4L 3.73 7300 (3311) 60 (5.52) (5897) E-350 Regular Van (9500 GVWR) 12000 5.4L 3.55 6300 (2858) 60 (5.52) (5443) 13000 5.4L 4.10 7300 (3311) 60 (5.52) (5897) 15000 6.8L 3.73 9200 (4173) 60 (5.52) (6804) 17700 6.
Tires, Wheels and Loading GCWR (Gross Combined Weight Rating)/Trailer Weights Rear Maximum Maximum Maximum Engine axle GCWR - lb. Loaded Trailer frontal area of ratio (kg) Weight - lb. (kg) trailer - ft2 (m2) E-350 Extended Van (9400 GVWR) 12000 5.4L 3.55 6200 (2812) 60 (5.52) (5443) 13000 5.4L 4.10 7200 (3266) 60 (5.52) (5897) 15000 6.8L 3.73 9000 (4082) 60 (5.52) (6804) 17700 6.8L 4.10 10000 (4536) 60 (5.52) (7711) E-350 Extended Van (Crew) (9250 GVWR) 12000 5.4L 3.55 6000 (2722) 60 (5.52) (5443) 13000 5.
Tires, Wheels and Loading GCWR (Gross Combined Weight Rating)/Trailer Weights Rear Maximum Maximum Maximum Engine axle GCWR - lb. Loaded Trailer frontal area of ratio (kg) Weight - lb. (kg) trailer - ft2 (m2) E-350 Regular Wagon (8–passenger) (8700 GVWR) 15000 6.8L 3.73 8800 (3992) 60 (5.52) (6804) 17700 6.8L 4.10 10000 (4536) 60 (5.52) (7711) E-350 Regular Wagon (12–passenger) (8600 GVWR) 13000 5.4L 3.73 6900 (3130) 60 (5.52) (5897) E-350 Regular Wagon (12–passenger) (8700 GVWR) 15000 6.8L 3.
Tires, Wheels and Loading GCWR (Gross Combined Weight Rating)/Trailer Weights Rear Maximum Maximum Maximum Engine axle GCWR - lb. Loaded Trailer frontal area of ratio (kg) Weight - lb. (kg) trailer - ft2 (m2) E-350 Extended Wagon (15–passenger) (9300 GVWR) 15000 6.8L 3.73 8400 (3810) 60 (5.52) (6804) 17700 6.8L 4.10 10000 (4536) 60 (5.52) (7711) E-350 Cutaway (138” wheelbase, single rear wheel) (9600 GVWR) 13000 5.4L 4.10 7900 (3583) 60 (5.52) (5897) 18500 6.8L 4.10 10000 (4536) 60 (5.
Tires, Wheels and Loading GCWR (Gross Combined Weight Rating)/Trailer Weights Rear Maximum Maximum Maximum Engine axle GCWR - lb. Loaded Trailer frontal area of ratio (kg) Weight - lb. (kg) trailer - ft2 (m2) E-350 Stripped Chassis (138” wheelbase) (9600 GVWR) 13000 5.4L 3.55/4.10 8800 (3992) 60 (5.52) (5897) 18500 6.8L 4.10 10000 (4536) 60 (5.52) (8391) E-350 Stripped Chassis (158” wheelbase) (9600 GVWR) 13000 5.4L 3.55/4.10 8700 (3946) 60 (5.52) (5897) 18500 6.8L 4.10 10000 (4536) 60 (5.
Tires, Wheels and Loading GCWR (Gross Combined Weight Rating)/Trailer Weights Rear Maximum Maximum Maximum Engine axle GCWR - lb. Loaded Trailer frontal area of ratio (kg) Weight - lb. (kg) trailer - ft2 (m2) E-350 Stripped Chassis (176” wheelbase) (11000 GVWR) 13000 5.4L 4.10 8400 (3810) 60 (5.52) (5897) 18500 6.8L 4.10 10000 (4536) 60 (5.52) (8391) E-450 Cutaway (158” wheelbase) (14050 GVWR) 20000 6.8L 4.56 10000 (4536) 60 (5.52) (9072) E-450 Cutaway (176” wheelbase) (14050 GVWR) 20000 6.8L 4.
Tires, Wheels and Loading Towing a trailer places an additional load on your vehicle’s engine, transmission, axle, brakes, tires and suspension. Inspect these components carefully after any towing operation. Note: Do not exceed the GVWR or the GAWR specified on the certification label.
Tires, Wheels and Loading Trailer lamps Trailer lamps are required on most towed vehicles. Make sure all running lights, brake lights, turn signals and hazard lights are working. See your dealer or trailer rental agency for proper instructions and equipment for hooking up trailer lamps. Using a step bumper (if equipped) The rear bumper is equipped with an integral hitch and only requires a ball with a one inch (25.4 mm) shank diameter. The bumper has a 5,000 lb. (2,270 kg) trailer weight and 500 lb.
Tires, Wheels and Loading • Allow more distance for stopping with a trailer attached. • The trailer tongue weight should be 10–15% of the loaded trailer weight. • If you will be towing a trailer frequently in hot weather, hilly conditions, at GCW, or any combination of these factors, consider refilling your rear axle with synthetic gear lube. Refer to the Maintenance and specifications chapter for the lubricant specification.
Tires, Wheels and Loading RECREATIONAL TOWING (ALL WHEELS ON THE GROUND) An example of recreational towing would be towing your vehicle on a trip behind a motorhome. Follow these guidelines if you have the need for recreational towing of your vehicle with all four wheels on the ground. These guidelines are designed to ensure that your transmission is not damaged.
Driving STARTING Positions of the ignition 1. ACCESSORY, allows the electrical 4 accessories such as the radio to 3 operate while the engine is not 5 running. 2. LOCK, locks the automatic 2 transmission gearshift lever and allows key removal. 1 3. OFF, shuts off the engine and all accessories without locking the steering wheel. This position also allows the automatic transmission shift lever to be moved from the P (Park) position without the brake pedal being depressed.
Driving Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine compartment and exhaust system, which can start a fire. Do not start your vehicle in a closed garage or in other enclosed areas. Exhaust fumes can be toxic. Always open the garage door before you start the engine. See Guarding against exhaust fumes in this chapter for more instructions.
Driving • Make sure the parking brake is set. • Make sure the gearshift is in P (Park). • Turn the key to 4 (ON) without turning the key to 5 (START). 4 3 5 2 1 Make sure the corresponding lights illuminate or illuminate briefly. If a light fails to illuminate, have the vehicle serviced. • If the driver’s safety belt is fastened, the light may not illuminate.
Driving Starting the engine 1. Turn the key to 4 (ON) without turning the key to 5 (START). 2. Turn the key to 5 (START), then release the key as soon as the engine starts. Excessive cranking could damage the starter. 4 3 5 2 1 Note: If the engine does not start within five seconds on the first try, turn the key to 3 (OFF), wait 10 seconds and try again.
Driving BRAKES Occasional brake noise is normal. If a metal-to-metal, continuous grinding or continuous squeal sound is present, the brake linings may be worn-out and should be inspected by a qualified service technician. If the vehicle has continuous vibration or shudder in the steering wheel while braking, the vehicle should be inspected by a qualified service technician. Refer to Brake system warning ! P light in the Instrument Cluster chapter for information on the brake BRAKE system warning light.
Driving Parking brake To set the parking brake (1), press the parking brake pedal down until the pedal stops. To release, pull the lever (2). Always set the parking brake fully and make sure that the gearshift is securely latched in P (Park). The BRAKE warning lamp will illuminate and will remain illuminated until the parking brake is released. ! P BRAKE The parking brake is not recommended to stop a moving vehicle.
Driving A high crown in the road or high crosswinds may also make the steering seem to wander/pull. TRACTION-LOK AXLE (IF EQUIPPED) This axle provides added traction on slippery surfaces, particularly when one wheel is on a poor traction surface. Under normal conditions, the Traction-Lok axle functions like a standard rear axle. The axle may exhibit a slight noise or vibration in tight turns with low vehicle speed. This is normal behavior and indicates the axle is working.
Driving shift rearward. As a result, the van has less resistance to rollover and handles differently from other commonly driven passenger vehicles, making it more difficult to control in an emergency situation. Placing any load on the roof also raises the center of gravity and increases the potential for rollover. The van should be operated by an experienced driver. An organization that owns a 15–passenger van should select one or two experienced drivers to drive the van on a regular basis.
Driving • If the vehicle goes from one type of surface to another (i.e., from concrete to gravel) there will be a change in the way the vehicle responds to a maneuver (steering, acceleration or braking). Again, avoid these abrupt inputs. AUTOMATIC TRANSMISSION OPERATION Brake-shift interlock This vehicle is equipped with a brake-shift interlock feature that prevents the gearshift lever from being moved from P (Park) when the ignition is in the ON position unless brake pedal is depressed.
Driving Understanding the gearshift positions of the 4–speed automatic transmission This vehicle is equipped with an adaptive Transmission Shift Strategy. Adaptive Shift Strategy offers the optimal transmission operation and shift quality. When the vehicle’s battery has been disconnected for any type of service or repair, the transmission will need to relearn the normal shift strategy parameters, much like having to reset your radio stations when your vehicle battery has been disconnected.
Driving N (Neutral) With the gearshift lever in N (Neutral), the vehicle can be started and is free to roll. Hold the brake pedal down while in this position. (Overdrive) The normal driving position for the best fuel economy. Transmission operates in gears one through four. Overdrive can be deactivated by pressing the transmission control switch on the end of the gearshift lever. This transmission control indicator light (TCIL) will illuminate on the end of the gearshift.
Driving • Selecting 2 (Second) at higher speeds will cause the transmission to downshift to second gear at the appropriate vehicle speed. 1 (First) • Provides maximum engine braking. • Allows upshifts by moving gearshift lever. • Will not downshift into 1 (First) at high speeds; allows for 1 (First) when vehicle reaches slower speeds. Forced downshifts • Allowed in (Overdrive) or Drive. • Depress the accelerator to the floor. • Allows transmission to select an appropriate gear.
Driving To put your vehicle in P (Park): • Come to a complete stop • Move the gearshift lever and securely latch it in P (Park) Always set the parking brake fully and make sure the gearshift is latched in P (Park). Turn the ignition to the LOCK position and remove the key whenever you leave your vehicle. R (Reverse) With the gearshift lever in R (Reverse), the vehicle will move backward. Always come to a complete stop before shifting into and out of R (Reverse).
Driving transmission is in the D (Overdrive) position; this engine braking will slow the vehicle and assist the driver in controlling the vehicle when descending a grade. Depending on driving conditions and load conditions, the transmission may downshift, slow the vehicle and control the vehicle speed when descending a hill, without the accelerator pedal being pressed. The amount of downshift braking provided will vary based upon the amount the brake pedal is depressed.
Driving Understanding the shift positions of the 5–speed automatic transmission (if equipped - diesel engines only) P (Park) This position locks the transmission and prevents the rear wheels from turning.
Driving D (Drive) without Overdrive D (Drive) without Overdrive can be activated by pressing the transmission control switch (TCS) on the end of the gearshift lever. OVERDRIVE OFF • This position allows for all forward gears except overdrive. • The OFF lamp on the gearshift lever is illuminated. OVERDRIVE • Provides engine braking. • Use when driving conditions cause excessive shifting from O/D to other gears.
Driving If your vehicle goes off the edge of the pavement • If your vehicle goes off the edge of the pavement, slow down, but avoid severe brake application, ease the vehicle back onto the pavement only after reducing your speed. Do not turn the steering wheel too sharply while returning to the road surface. • It may be safer to stay on the apron or shoulder of the road and slow down gradually before returning to the pavement.
Driving A more complete description of PTO operation is discussed in the Ford Truck Body Builders Layout Book, found at www.fleet.ford.com/truckbbas. DRIVING THROUGH WATER If driving through deep or standing water is unavoidable, proceed very slowly especially when the depth is not known. Never drive through water that is higher than the bottom of the hubs (for trucks) or the bottom of the wheel rims (for cars). When driving through water, traction or brake capability may be limited.
Roadside Emergencies GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford Motor Company offers a complimentary roadside assistance program. This program is separate from the New Vehicle Limited Warranty. The service is available: • 24–hours, seven days a week • for the New Vehicle Limited Warranty period of three years or 36,000 miles (60,000 km), whichever occurs first on Ford and Mercury vehicles, and four years or 50,000 miles (80,000 km) on Lincoln vehicles.
Roadside Emergencies Canadian customers who require roadside assistance, call 1–800–665–2006. Motorhome customers in the U.S and Canada should contact 1–800–444–3311. If you need to arrange roadside assistance for yourself, Ford Motor Company will reimburse a reasonable amount. To obtain reimbursement information, U.S. Ford or Mercury vehicles customers call 1-800-241-3673; Lincoln vehicle customers call 1–800–521–4140. Canadian customers who need to obtain reimbursement information, call 1–800–665–2006.
Roadside Emergencies Except for commercial stripped chassis vehicles, this switch is located in the front passenger’s footwell, by the kick panel.
Roadside Emergencies On commercial stripped chassis vehicles, this switch is located on a bracket above the brake pedal. To reset the switch: 1. Turn the ignition OFF. 2. Check the fuel system for leaks. 3. If no leaks are apparent, reset the switch by pushing in on the reset button. 4. Turn the ignition ON. 5. Wait a few seconds and return the key to OFF. 6. Make another check for leaks. FUSES AND RELAYS Fuses If electrical components in the vehicle are not working, a fuse may have blown.
Roadside Emergencies Standard fuse amperage rating and color COLOR Fuse rating Mini fuses Standard fuses Maxi fuses 2A 3A 4A 5A 7.
Roadside Emergencies 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 The fuses are coded as follows.
Roadside Emergencies Fuse/Relay Location 9 10 Fuse Amp Rating 5A 20A 11 15A 12 15A 13 15A 14 15 16 17 18 19 20 21 22 5A 5A 30A 5A — — 10A — 15A 23 24 25 26 27 28 29 30 31 32 33 20A — 10A 20A 5A — — 15A 10A 20A 10A Passenger Compartment Fuse Panel Description Wiper control module Main light switch, Park lamps, License lamp (external lamps), Multi-function switch (flash-to-pass) Multi-function switch (hazards), Brake lamp switch, Brake lamps Back-up lamps, Auxiliary battery relay (gasoline engine
Roadside Emergencies Fuse/Relay Location 34 35 36 37 38 39 Fuse Amp Rating — — 5A — — 10A 40 20A 41 42 30A 20A circuit breaker — 20A circuit breaker 43 44 Passenger Compartment Fuse Panel Description Not used Not used Instrument illumination Not used Not used Trailer tow electric brake, Center High-Mounted Stop Lamp (CHMSL), Brake lamps Power point #2 (2nd row seating position - driver side) Modified vehicle Power windows Not used Wiper/washer Power distribution box The power distribution box is loc
Roadside Emergencies The high-current fuses are coded as follows.
Roadside Emergencies Fuse/Relay Fuse Amp Location Rating 15 30A** 16 — 17 50A** 18 60A** Power Distribution Box Description Main light switch Not used Blower motor relay (blower motor) Engine compartment fuses 3, 5, 23 and 26, Instrument panel fuses 26 and 32, Start relay 19 50A** IDM relay (Diesel engine only) 20 60A** Auxiliary battery relay (gasoline engine only), PDB fuses 8 and 24 21 30A** PCM power relay, PDB fuse 27 22 60A** I/P fuses 4, 5, 10, 11, 16, 17, 22 and 23, Circuit breaker 44 23 10A* Alte
Roadside Emergencies Relay modules Instrument panel relay module The instrument panel relay module is located behind the radio in the center of the instrument panel. Have a certified technician or your dealer service this module, if required.
Roadside Emergencies • Diesel engine: passenger side of the engine compartment behind the power distribution box. Have a certified technician or your dealer service this module, if required. The relays are coded as follows: Relay location Description 1 PCM back-up lamp 2 A/C control 3 Trailer tow right turn 4 Trailer tow left turn JUMP STARTING YOUR VEHICLE The following procedure is for vehicles equipped with a gasoline engine; if your vehicle is equipped with a diesel engine, refer to the 6.
Roadside Emergencies 4. Check all battery terminals and remove any excessive corrosion before you attach the battery cables. Ensure that vent caps are tight and level. 5. Turn the heater fan on in both vehicles to protect any electrical surges. Turn all other accessories off. Connecting the jumper cables + + – – 1. Connect the positive (+) jumper cable to the positive (+) terminal of the discharged battery.
Roadside Emergencies + + – – 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery. + + – – 4. Make the final connection of the negative (-) cable to an exposed metal part of the stalled vehicle’s engine, away from the battery and the carburetor/fuel injection system. Do not use fuel lines, engine rocker covers or the intake manifold as grounding points. Do not connect the end of the second cable to the negative (-) terminal of the battery to be jumped.
Roadside Emergencies 3. Once the disabled vehicle has been started, run both engines for an additional three minutes before disconnecting the jumper cables. Removing the jumper cables + + – – Remove the jumper cables in the reverse order that they were connected. 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. + + – – 2.
Roadside Emergencies + + – – 3. Remove the jumper cable from the positive (+) terminal of the booster vehicle’s battery. + + – – 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle’s battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions.
Roadside Emergencies WRECKER TOWING If you need to have your vehicle towed, contact a professional towing service or, if you are a member of a roadside assistance program, your roadside assistance service provider. Ford recommends your vehicle be towed with a wheel lift or flatbed. Do not tow with a slingbelt. Ford Motor Company has not approved a slingbelt towing procedure.
Customer Assistance GETTING THE SERVICES YOU NEED At home You must take your Ford vehicle to an authorized Ford dealer for warranty repairs. While any Ford dealership handling your vehicle line will provide warranty service, we recommend you return to your selling dealer who wants to ensure your continued satisfaction. Please note that certain warranty repairs require special training and/or equipment, so not all dealers are authorized to perform all warranty repairs.
Customer Assistance In Canada: Customer Relationship Centre Ford Motor Company of Canada, Limited P.O. Box 2000 Oakville, Ontario L6J 5E4 1-800-565-3673 (FORD) www.ford.
Customer Assistance replacement or repurchase remedies provided by certain state laws. This dispute handling procedure is not required prior to enforcing state created rights or other rights which are independent of the Magnuson-Moss Warranty Act or state replacement or repurchase laws. IN CALIFORNIA (U.S. ONLY) California Civil Code Section 1793.
Customer Assistance The Dispute Settlement Board may not be available in all states. Ford Motor Company reserves the right to change eligibility limitations, modify procedures and/or to discontinue this service without notice and without incurring obligations per applicable state law.
Customer Assistance from Ford and Lincoln Mercury dealership management, recognized for their business leadership qualities. What the Board needs To have your case reviewed you must complete the application in the DSB brochure and mail it to the address provided on the application form. Some states will require you to use certified mail, with return receipt requested.
Customer Assistance Making a decision Board members review all available information related to each complaint, including oral presentations, and arrive at a fair and impartial decision. Board review may be terminated at any time by either party. Every effort is made to decide the case within 40 days of the date that all requested information is received by the Board. Since the Board generally meets once a month, it may take longer for the Board to consider some cases.
Customer Assistance In the CAMVAP program, impartial third-party arbitrators conduct hearings at mutually convenient times and places in an informal environment. These impartial arbitrators review the positions of the parties, make decisions and, when appropriate, render awards to resolve disputes. CAMVAP decisions are fast, fair, and final as the arbitrator’s award is binding both to you and Ford of Canada. CAMVAP services are available in all territories and provinces.
Customer Assistance The use of leaded fuel in your vehicle without proper conversion may damage the effectiveness of your emission control system and may cause engine knocking or serious engine damage. Ford Motor Company/Ford of Canada is not responsible for any damage caused by use of improper fuel. Using leaded fuel may also result in difficulty importing your vehicle back into the U.S.
Customer Assistance Obtaining a French owner’s guide French Owner’s Guides can be obtained from your dealer or by writing to Ford Motor Company of Canada, Limited, Service Publications, P.O. Box 1580, Station B, Mississauga, Ontario L4Y 4G3. REPORTING SAFETY DEFECTS (U.S.
Cleaning WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutral pH shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is available from your dealer. • Never use strong household detergents or soap, such as dish washing or laundry liquid. These products can discolor and spot painted surfaces. • Never wash a vehicle that is “hot to the touch” or during exposure to strong, direct sunlight.
Cleaning racks, bumpers, side moldings, mirror housings or the windshield cowl area. The paint sealant will “gray” or stain the parts over time. • Do not allow paint sealant to come in contact with the sliding door electrical contact switches. Paint sealant or other contaminants could interfere with the proper operation of the power locks or radio speakers. If necessary, clean the contacts with Motorcraft Bug and Tar Remover (ZC-42) to remove any sealant. Do not use any abrasives on the contact surfaces.
Cleaning • Do not spray a hot engine with cold water to avoid cracking the engine block or other engine components. • Spray Motorcraft Engine Shampoo and Degreaser (ZC-20) on all parts that require cleaning and pressure rinse clean. • Cover the highlighted areas to prevent water damage when cleaning the engine. • Never wash or rinse the engine while it is running; water in the running engine may cause internal damage. PLASTIC (NON-PAINTED) EXTERIOR PARTS Use only approved products to clean plastic parts.
Cleaning • Do not use abrasives, as they may cause scratches. • Do not use fuel, kerosene, or paint thinner to clean any parts. • Wiper blades can be cleaned with isopropyl (rubbing) alcohol or windshield washer solution. Be sure to replace wiper blades when they appear worn or do not function properly. INSTRUMENT PANEL AND CLUSTER LENS Clean the instrument panel with a damp cloth, then with a clean, dry cloth, or use Motorcraft Dash & Vinyl Cleaner (ZC-38-A).
Cleaning Do not use cleaning solvents, bleach or dye on the vehicle’s seatbelts, as these actions may weaken the belt webbing. LEATHER SEATS (IF EQUIPPED) Your leather seating surfaces have a clear, protective coating over the leather. • To clean, use a soft cloth with Motorcraft Deluxe Leather and Vinyl Cleaner (ZC-11–A). Dry the area with a soft cloth. • To help maintain its resiliency and color, use the Motorcraft Deluxe Leather Care Kit (ZC-11–D), available from your authorized dealer.
Cleaning Motorcraft Motorcraft Motorcraft Motorcraft Motorcraft Motorcraft Motorcraft Motorcraft Motorcraft Motorcraft Motorcraft Motorcraft Motorcraft Motorcraft Motorcraft Motorcraft Motorcraft Motorcraft Deluxe Leather and Vinyl Cleaner (U.S. only) (ZC-11–A) Detail Wash (ZC-3–A) Dusting Cloth (ZC-24) Engine Shampoo and Degreaser (U.S. only) (ZC-20) Engine Shampoo (Canada only) (CXC-66-A) One Step Wash and Wax Concentrate (ZC-6-A) Paint Sealant (ZC-45) Premium Car Wash Concentrate (U.S.
Maintenance and Specifications SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easy location. • We provide scheduled maintenance information which makes tracking routine service easy. If your vehicle requires professional service, your dealership can provide the necessary parts and service. Check your Warranty Guide/Owner Information Guide to find out which parts and services are covered.
Maintenance and Specifications OPENING THE HOOD 1. Inside the vehicle, pull the hood release handle located under the bottom left corner of the instrument panel. HOOD 2. Go to the front of the vehicle and release the auxiliary latch that is located in the center top of the grill. 3. Lift the hood and secure it with the prop rod.
Maintenance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT Engine compartment component locations Refer to the 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for diesel engine component locations. 1. Windshield washer fluid reservoir 2. Engine oil filler cap 3. Automatic transmission fluid dipstick 4. Air filter assembly 5. Engine oil dipstick 6. Power steering fluid reservoir 7. Brake fluid reservoir 8. Engine coolant reservoir 9.
Maintenance and Specifications WINDSHIELD WASHER FLUID Add fluid to fill the reservoir if the level is low. In very cold weather, do not fill the reservoir completely. Only use a washer fluid that meets Ford specification WSB-M8B16–A2. Refer to Lubricant specifications in this chapter. State or local regulations on volatile organic compounds may restrict the use of methanol, a common windshield washer antifreeze additive.
Maintenance and Specifications 5. Locate and carefully remove the engine oil level indicator (dipstick). 6. Wipe the indicator clean. Insert the indicator fully, then remove it again. • If the oil level is within this range, the oil level is acceptable. DO NOT ADD OIL. • If the oil level is below this mark, engine oil must be added to raise the level within the normal operating range. • If required, add engine oil to the engine. Refer to Adding engine oil in this chapter.
Maintenance and Specifications Adding engine oil 1. Check the engine oil. For instructions, refer to Checking the engine oil in this chapter. 2. If the engine oil level is not within the normal range, add only certified engine oil of the recommended viscosity. Remove the engine oil filler cap and use a funnel to pour the engine oil into the opening. 3. Recheck the engine oil level. Make sure the oil level is not above the normal operating range on the engine oil level indicator (dipstick). 4.
Maintenance and Specifications Change your engine oil and filter according to the appropriate schedule listed in scheduled maintenance information. Ford production and aftermarket (Motorcraft) oil filters are designed for added engine protection and long life. If a replacement oil filter is used that does not meet Ford material and design specifications, start-up engine noises or knock may be experienced.
Maintenance and Specifications When the battery is disconnected or a new battery installed, the transmission must learn its adaptive strategy. As a result of this, the transmission may shift firmly. This operation is considered normal and will fully update transmission operation to its optimum shift feel. Note: Electrical or electronic accessories or components added to the vehicle by the dealer or the owner may adversely affect battery performance and durability.
Maintenance and Specifications RN TU LE AD RE 2. Put the gearshift in P (Park), turn off all accessories and start the engine. 3. Run the engine until it reaches normal operating temperature. 4. Allow the engine to idle for at least one minute. 5. Turn the A/C on and allow the engine to idle for at least one minute. 6. Release the parking brake. With your foot on the brake pedal and with the A/C on, put the vehicle in D (Drive) and allow the engine to idle for at least one minute. 7.
Maintenance and Specifications Your vehicle was factory-filled with a 50/50 engine coolant and water concentration. If the concentration of coolant falls below 40% or above 60%, the engine parts could become damaged or not work properly. A 50–50 mixture of coolant and water provides the following: • Freeze protection down to -34°F (-36°C). • Boiling protection up to 265°F (129°C). • Protection against rust and other forms of corrosion. • Enables calibrated gauges to work properly.
Maintenance and Specifications Do not add engine coolant when the engine is hot. Steam and scalding liquids released from a hot cooling system can burn you badly. Also, you can be burned if you spill coolant on hot engine parts. Do not put engine coolant in the windshield washer fluid container. If sprayed on the windshield, engine coolant could make it difficult to see through the windshield. • Add Motorcraft Premium Gold Engine Coolant (yellow-colored), VC-7–A (U.S.
Maintenance and Specifications coolant degas system with a pressurized cap, or if it is necessary to remove the coolant pressure relief cap on the radiator of a vehicle with an overflow system, follow these steps to add engine coolant. To reduce the risk of personal injury, make sure the engine is cool before unscrewing the coolant pressure relief cap. The cooling system is under pressure; steam and hot liquid can come out forcefully when the cap is loosened slightly. 1.
Maintenance and Specifications Used engine coolant should be disposed of in an appropriate manner. Follow your community’s regulations and standards for recycling and disposing of automotive fluids. Coolant refill capacity To find out how much fluid your vehicle’s cooling system can hold, refer to Refill capacities in this section. Fill your engine coolant reservoir as outlined in Adding engine coolant in this section.
Maintenance and Specifications What you should know about fail-safe cooling (if equipped) If the engine coolant supply is depleted, this feature allows the vehicle to be driven temporarily before incremental component damage is incurred. The “fail-safe” distance depends on ambient temperatures, vehicle load and terrain. How fail-safe cooling works If the engine begins to overheat: • The engine coolant temperature gauge will move to the red (hot) area. • The “CHECK GAGE” indicator light will illuminate.
Maintenance and Specifications Never remove the coolant reservoir cap while the engine is running or hot. 5. Re-start the engine and take your vehicle to a service facility. Driving the vehicle without repairing the engine problem increases the chance of engine damage. Take your vehicle to a service facility as soon as possible. WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS Important safety precautions Do not overfill the fuel tank.
Maintenance and Specifications Observe the following guidelines when handling automotive fuel: • Extinguish all smoking materials and any open flames before refueling your vehicle. • Always turn off the vehicle before refueling. • Automotive fuels can be harmful or fatal if swallowed. Fuel such as gasoline is highly toxic and if swallowed can cause death or permanent injury. If fuel is swallowed, call a physician immediately, even if no symptoms are immediately apparent.
Maintenance and Specifications Refueling • • • • • • Fuel vapor burns violently and a fuel fire can cause severe injuries.
Maintenance and Specifications If you must replace the fuel filler cap, replace it with a fuel filler cap that is designed for your vehicle. The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap.
Maintenance and Specifications with the recommended octane rating, see your dealer or a qualified service technician to prevent any engine damage. Fuel quality If you are experiencing starting, rough idle or hesitation driveability problems, try a different brand of unleaded gasoline. “Premium” unleaded gasoline is not recommended for vehicles designed to use “Regular” unleaded gasoline because it may cause these problems to become more pronounced.
Maintenance and Specifications Replace the fuel filter with an authorized Motorcraft part. The customer warranty may be void for any damage to the fuel system if an authorized Motorcraft fuel filter is not used. ESSENTIALS OF GOOD FUEL ECONOMY Measuring techniques Your best source of information about actual fuel economy is you, the driver. You must gather information as accurately and consistently as possible.
Maintenance and Specifications • Have the vehicle loading and distribution the same every time. Your results will be most accurate if your filling method is consistent. Calculating fuel economy 1. Fill the fuel tank completely and record the initial odometer reading (in miles or kilometers). 2. Each time you fill the tank, record the amount of fuel added (in gallons or liters). 3. After at least three to five tank fill-ups, fill the fuel tank and record the current odometer reading. 4.
Maintenance and Specifications • Revving the engine before turning it off may reduce fuel economy. • Using the air conditioner or defroster may reduce fuel economy. • You may want to turn off the speed control in hilly terrain if unnecessary shifting between third and fourth gear occurs. Unnecessary shifting of this type could result in reduced fuel economy. • Warming up a vehicle on cold mornings is not required and may reduce fuel economy.
Maintenance and Specifications • Close windows for high speed driving. EPA window sticker Every new vehicle should have the EPA window sticker. Contact your dealer if the window sticker is not supplied with your vehicle. The EPA window sticker should be your guide for the fuel economy comparisons with other vehicles. It is important to note the box in the lower left corner of the window sticker. These numbers represent the Range of MPG (L/100 km) expected on the vehicle under optimum conditions.
Maintenance and Specifications Exhaust leaks may result in entry of harmful and potentially lethal fumes into the passenger compartment. Do not make any unauthorized changes to your vehicle or engine. By law, vehicle owners and anyone who manufactures, repairs, services, sells, leases, trades vehicles, or supervises a fleet of vehicles are not permitted to intentionally remove an emission control device or prevent it from working.
Maintenance and Specifications soon light is on, refer to the description in the Warning lights and chimes section of the Instrument Cluster chapter. Your vehicle may not pass the I/M test with the Check engine/Service engine soon light on. If the vehicle’s powertrain system or its battery has just been serviced, the on-board diagnostics system is reset to a “not ready for I/M test” condition.
Maintenance and Specifications For E-450 and E-550 vehicles with the Hydro-Boost Brake System, do not press the brake pedal after the engine has been turned off. 5. Recheck the fluid level on the dipstick. Do not add fluid if the level is between the arrows in the FULL COLD range. 6. If the fluid is low, add fluid in small amounts, continuously checking the level until it reaches the FULL COLD range. Be sure to put the dipstick back in the reservoir.
Maintenance and Specifications operated for an extended period at high speeds, in city traffic during hot weather or pulling a trailer, the vehicle should be turned off for about 30 minutes to allow fluid to cool before checking. 1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating temperature. 2. Park the vehicle on a level surface and engage the parking brake. 3.
Maintenance and Specifications The transmission fluid should be in this range if at ambient temperature (50°F-95°F [10°C-35°C]). High fluid level Fluid levels above the safe range may result in transmission failure. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage. High fluid levels can be caused by an overheating condition. Adjusting automatic transmission fluid levels Before adding any fluid, make sure the correct type is used.
Maintenance and Specifications Automatic transmission fluid filter (if equipped) The TorqShift automatic transmission is equipped with a serviceable external fluid filter mounted on the driver’s side of the transmission. Refer to the scheduled maintenance information for service intervals. To replace the transmission filter: 1. Shut off the engine. 2. Unscrew remote filter housing. 3. Replace filter with a new authorized Motorcraft filter element. Refer to the Motorcraft part numbers chart in this chapter.
Maintenance and Specifications Air filter 1. Disconnect the fresh air inlet tube from the radiator support. 2. Open the clamp that secures the two halves of the air filter housing together. 3. Carefully separate the two halves of the air filter housing. 4. Remove the air filter element from the housing. 5. Install a new air filter element. Be careful not to crimp the filter element edges between the air filter housing.
Maintenance and Specifications Component1 Oil filter PCV valve Spark plugs Automatic transmission filter 4 4.6L V8 engine FL-820-S 5.4L V8 engine 6.8L V10 engine FL-820-S FL-820-S 2 3 — FT-145 FT-145 1 Refer to the Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for Motorcraft diesel engine service part numbers. 2 The PCV valve is a critical emission component.
Maintenance and Specifications REFILL CAPACITIES Fluid Ford Part Application Capacity Name Brake fluid Motorcraft High All Fill to line on Performance reservoir DOT 3 Motor Vehicle Brake Fluid Motorcraft SAE All 6.0 quarts Engine 5W-20 Premium (5.7L) oil-gasoline engine (includes Synthetic Blend Motor Oil (US) filter change8 Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Engine oil-diesel Refer to the Power Stroke Direct Injection Turbo engine (includes Diesel Owner’s Guide Supplement.
Maintenance and Specifications Fluid Power steering fluid Rear axle4 Ford Part Name Motorcraft MERCON威 ATF SAE 75W-140 Synthetic Rear Axle Lubricant2 SAE 75W-140 Synthetic Rear Axle Lubricant2 SAE 90 Hypoid Gear Oil (axles shown are all limited slip)4 SAE 80W-90 Premium Rear Axle Lubricant Application Capacity All Keep in FULL range on dipstick 5.5 pints (2.6L)3 Visteon 8.8/9.
Maintenance and Specifications Fluid Fuel tank Ford Part Name N/A Application Capacity All regular and extended length vans and wagons 138 inch wheelbase (except E-Super Duty) 158 inch wheelbase (except E-Super Duty) 176 inch wheelbase (except E-Super Duty) 158 inch and 176 inch wheelbase (E-Super Duty) Automatic (4R70/75 E) 35.0 gallons (132.4L) 37.0 gallons (140.0L) 37.0 gallons (140.0L)5 37.0 gallons (140.0L) 55 .0 gallons (208.0L) Motorcraft 13.9 quarts MERCON威V (13.
Maintenance and Specifications meeting Ford specification EST-M2C118–A, for complete refill of 8.8 inch and 9.75 inch Traction-Lok axles. 3 Fill Dana rear axles to 1/4 inch to 9/16 inch (6 mm to 14 mm) below bottom of fill hole. Fill Visteon axles 1/4 inch to 9/16 inch (6 mm to 14 mm) below bottom of fill hole. 4 Visteon Traction-Lok axles require 4 oz. (118 ml) of Additive Friction Modifier XL–3 or equivalent. Dana limited-slip axles (E250/350/450/550) require 8 oz.
Maintenance and Specifications LUBRICANT SPECIFICATIONS Item Brake fluid Door weatherstrips Engine coolant Ford part name Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid Silicone Lubricant Motorcraft Premium Gold Engine Coolant (yellow-colored) Ford part number PM-1 Ford specification ESA-M6C25-A and DOT 3 XL-6 ESR-M13P4-A VC-7-A (U.S.
Maintenance and Specifications Item Automatic transmission (4R70/75 E) 1 Automatic transmission TorqShift (5–speed)1 Disc brake caliper rails Ford part name Motorcraft MERCON威V ATF Motorcraft MERCON威 SP ATF Motorcraft Silicone Brake Caliper Grease and Dielectric Compound Parking brake Motorcraft assembly (E-450 MERCON威 Super Duty) Automatic Transmission Fluid Motorcraft SAE Visteon conventional and 75W-140 Synthetic Rear Traction-Lok Axle Lubricant axles 2 SAE 75W-140 Dana M70HD Synthetic Rear (M273HD) Ax
Maintenance and Specifications Item Dana Limited Slip Axles3 M60 (M248) E-250/350 M70FF (M267FF) E-350 M70HD (M273HD) E-450 Dana conventional axles M60 (M248) E-250/350 M70FF (M267FF) E-350 M70HD (M273HD) E-450 Windshield washer fluid Ford part name SAE 90 Hypoid Gear Oil Ford part number C6AZ-19580–E Ford specification ESW-M2C105–E SAE 80W-90 Premium Rear Axle Lubricant XY-80W90–QL WSP-M2C197–A Motorcraft ZC-32–A WSB-M8B16–A2 Premium Windshield Washer Concentrate 1 Ensure the correct automatic trans
Maintenance and Specifications MERCON威 and MERCON威 V type fluids are not interchangeable. DO NOT mix MERCON威 and MERCON威 V. Use of a transmission fluid that indicates dual usage (MERCON威 and MERCON威 V) in an automatic transmission application requiring MERCON威 may cause transmission damage. Use of any fluid other than the recommended fluid may cause transmission damage. 2 Add 4 oz. (118 ml) of Additive Friction Modifier XL-3 or equivalent for complete refill of Visteon Traction-Lok rear axles. 3 Add 8 oz.
Maintenance and Specifications VEHICLE DIMENSIONS Van/wagon models E-150 – Inches (mm) 80.7 (2050) E-250 – Inches (mm) 82.9 (2107) E-350 – Inches (mm) 84.6 (2148) (1) Overall height (2) Track 69.4 (1765)/ 69.4 (1763)/ 69.4 (1763)/ front/rear 67.3(1709) 66.6 (1692) 66.4 (1687) (3) Overall width 79.3 (2014) (excluding mirrors) (4) Wheelbase 138.0 (3505) (5) Overall Regular van: 212.0 (5384) length Extended van: 232.
Maintenance and Specifications 4 5 Cutaway/commercial stripped chassis models (1) Overall height (2) Track front/rear (3) Overall width (4) Wheelbase (5) Overall length E-350 – inches (mm) E-450 – inches (mm) Refer to Body Builder for specifications. Cutaway: 69.4 (1763)/ 69.4 (1763) 77.7 (1974) SRW: 72.1 (1831) DRW: 73.2 (1860) Stripped Chassis: 69.4 (1763) SRW: 72.1 (1831.4) DRW: 73.2 (1859) Refer to Body Builder for specifications. 158.0 (4012.3) 138.0 (3505) 158.0 (4012.3) 176.0 (4470) 176.
Maintenance and Specifications VEHICLE IDENTIFICATION NUMBER Complete Ford built vehicles The vehicle identification number is attached to your vehicle in the following places: • On the metal tag attached to the top of the instrument panel on the driver’s side. • On the certification label. This label is required by the National Highway Traffic Safety Administration and is made of special material. If it is tampered with, it will be destroyed or a destruction pattern will appear.
Maintenance and Specifications Transmission/Transaxle code designations You can find a transmission/transaxle code on the vehicle certification label. The following table tells you which transmission or transaxle each code represents.
Accessories GENUINE FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of Genuine Ford Accessories are available for your vehicle through your local authorized Ford or Ford of Canada dealer. These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and aerodynamic appearance of your vehicle.
Accessories Scuff plates Speed control Lifestyle Mobile-ease hands-free communication system Trailer hitches, wiring harnesses and accessories Peace of mind First aid and highway safety kits Keyless entry keypad Remote start Vehicle security systems For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your vehicle: • When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or
Index A Accessory delay ..........................56 Air cleaner filter ...............223–224 Airbag supplemental restraint system ..........................................82 and child safety seats ..............84 description ................................82 disposal ......................................86 driver airbag ..............................84 indicator light ...........................86 operation ...................................84 passenger airbag .......................
Index Climate control (see Air conditioning or Heating) ......38, 40 Clock adjust 6-CD in dash .................26, 30, 34 AM/FM .......................................19 AM/FM/Cassette ........................20 AM/FM/CD .................................22 Compass, electronic ....................53 calibration .................................54 set zone adjustment .................54 Console overhead ....................................52 Controls power seat .................................
Index filter, specifications ........200, 224 recommendations ...................200 refill capacities ........................226 specifications ..................230, 233 Exhaust fumes ..........................148 F Fail safe cooling ........................208 Fluid capacities .........................226 Four-Wheel Drive vehicles preparing to drive your vehicle .....................................151 Fuel ............................................209 calculating fuel economy .......214 cap .........
Index L Lamps bulb replacement specifications chart ..................46 daytime running light ...............42 headlamps .................................41 headlamps, flash to pass ..........42 instrument panel, dimming .....43 interior lamps ...........................45 replacing bulbs ...................46–50 Lane change indicator (see Turn signal) ........................45 Lights, warning and indicator ....12 anti-lock brakes (ABS) ..........149 Load limits .................................
Index Seat belts (see Safety restraints) ...............72 Seats ............................................66 child safety seats ......................90 front seats .................................66 Servicing your vehicle ..............195 Setting the clock AM/FM stereo ...........................19 AM/FM/Cassette ........................20 AM/FM/CD .................................22 AM/FM/In-dash 6 CD ....26, 30, 34 Spare tire (see Changing the Tire) ...........110 Spark plugs, specifications .......
Index Windshield washer fluid and wipers ..........................................51 checking and adding fluid .....198 replacing wiper blades .............51 Wrecker towing .........................
