Table of Contents Introduction Instrument Cluster 4 12 Warning and control lights Gauges 12 15 Entertainment Systems 17 AM/FM stereo cassette with CD AM/FM stereo cassette AM/FM stereo with CD Climate Controls Heater only Manual heating and air conditioning Lights Headlamps Turn signal control Bulb replacement Driver Controls Windshield wiper/washer control Steering wheel adjustment Power windows Mirrors Speed control Locks and Security Keys Locks 17 19 25 51 51 52 54 54 55 57 63 63 64 68 68 6
Table of Contents Seating and Safety Restraints Seating Safety restraints Air bags Child restraints Driving 77 83 93 97 113 Starting Brakes Transmission operation Trailer towing 113 116 119 126 Roadside Emergencies 139 Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuses and relays Changing tires Jump starting Wrecker towing Customer Assistance Reporting safety defects (U.S.
Table of Contents Maintenance and Specifications Engine compartment Engine oil Battery Fuel information Air filter(s) Part numbers Refill capacities Lubricant specifications 178 179 181 184 196 209 215 216 221 Accessories 228 Index 231 All rights reserved. Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company.
Introduction CALIFORNIA Proposition 65 Warning WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. In addition, certain fluids contained in vehicles and certain products of component wear contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
Introduction Fuel pump shut-off switch In the event of an accident the safety switch will automatically cut off the fuel supply to the engine. The switch can also be activated through sudden vibration (e.g. collision when parking). To reset the switch, refer to the Fuel pump shut-off switch in the Roadside emergencies chapter.
Introduction BREAKING-IN YOUR VEHICLE There are no particular guidelines for breaking-in your vehicle. During the first 1,600 km (1,000 miles) of driving, vary speeds frequently. This is recommended to give the moving parts a chance to break in. SPECIAL NOTICES Emission warranty The New Vehicle Limited Warranty includes Bumper-to-Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 7.3L Power Stroke Diesel Engine Coverage.
Introduction Special instructions For your added safety, your vehicle is fitted with sophisticated electronic controls. Please read the section Supplemental Restraint System (SRS) in the Seating and safety restraints chapter. Failure to follow the specific warnings and instructions could result in personal injury. Front seat mounted rear facing child or infant seats should NEVER be used in front of a passenger side air bag unless the air bag can be and is turned OFF.
Introduction Using your vehicle as an ambulance If your light truck is equipped with the Ford Ambulance Preparation Package, it may be utilized as an ambulance. Ford urges ambulance manufacturers to follow the recommendations of the Ford Incomplete Vehicle Manual, Ford Truck Body Builder’s Layout Book and the Qualified Vehicle Modifiers (QVM) Guidelines as well as pertinent supplements. For additional information, please contact the Truck Body Builders Advisory Service 1–877–840–4338.
Introduction Notice to owners of natural gas fueled vehicles Before you drive your vehicle, be sure to read the Dedicated Natural Gas Vehicle supplement. This book contains important operation and maintenance information. Middle East/North Africa vehicle specific information For your particular global region, your vehicle may be equipped with features and options that are different from the ones that are described in this Owner Guide; therefore, a supplement has been supplied that complements this book.
Introduction These are some of the symbols you may see on your vehicle.
Introduction Vehicle Symbol Glossary Power Windows Front/Rear Power Window Lockout Child Safety Door Lock/Unlock Interior Luggage Compartment Release Symbol Panic Alarm Engine Oil Engine Coolant Engine Coolant Temperature Do Not Open When Hot Battery Avoid Smoking, Flames, or Sparks Battery Acid Explosive Gas Fan Warning Power Steering Fluid Maintain Correct Fluid Level Emission System Engine Air Filter Passenger Compartment Air Filter Jack Check fuel cap Low tire warning MAX MIN 11
Instrument Cluster WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs. A warning light may illuminate when a problem exists with one of your vehicle’s functions. Many lights will illuminate when you start your vehicle to make sure the bulb works. If any light remains on after starting the vehicle, have the respective system inspected immediately.
Instrument Cluster when the ignition is turned to the ON position. If the brake system warning light does not illuminate at this time, seek service immediately from your dealership. Illumination after releasing the parking brake indicates low brake fluid level and the brake system should be inspected immediately by your servicing dealership. Driving a vehicle with the brake system warning light on is dangerous. A significant decrease in braking performance may occur.
Instrument Cluster Safety belt: Reminds you to fasten your safety belt. A chime will also sound to remind you to fasten your safety belt. Charging system: Illuminates when the battery is not charging properly. Low fuel: Illuminates when the fuel level in the fuel tank is at, or near empty (refer to Fuel gauge in this chapter). LOW FUEL Oil pressure/Engine coolant: Illuminates when any of the following conditions has occurred: • The engine coolant temperature is high. • The engine oil pressure is low.
Instrument Cluster GAUGES Speedometer: Indicates the current vehicle speed. Engine coolant temperature gauge: Indicates engine coolant temperature. At normal operating temperature, the needle will be in the normal range (between “H” and “C”). If it enters the red section, the engine is overheating. Stop the vehicle as soon as safely possible, switch off the engine and let the engine cool. Never remove the coolant reservoir cap while the engine is running or hot.
Instrument Cluster Odometer: Registers the total kilometers (miles) of the vehicle. Trip odometer: Registers the kilometers (miles) of individual journeys. To reset, depress the control. Battery voltage gauge: Indicates the battery voltage when the ignition is in the ON position. If the 18 pointer moves and stays outside the normal operating range (as indicated by arrows), have the 8 vehicle’s electrical system checked as soon as possible. Engine oil pressure gauge: Indicates engine oil pressure.
Entertainment Systems AM/FM STEREO / to find the 1. Seek: Press next listenable station down/up the frequency band. / to manually 2. Tune: Press adjust the radio frequency down/up. 3. AM/FM: Press to choose a frequency band in radio mode. 4. Memory preset buttons: To set 1 2 a station: Select frequency band AM/FM1/FM2; tune to a station, press and hold a preset button until sound returns.
Entertainment Systems 5. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels. 6. Tone: Press TONE until the desired level — Bass, Treble, Fade appears on the display. Turn the volume control to raise/lower the levels, or to move the audio sound from the right to left or the front to back (if equipped). 7. CLK (Clock): To set the hour, press and hold CLK until CLOCK SET appears in the display. Press or SEEK to decrease the hours.
Entertainment Systems AM/FM STEREO CASSETTE 12 13 14 15 16 17 1 2 3 4 VOL - PUSH ON AM CLK ST FM1 BASS TREB BAL FADE FM TAPE AMS 11 SEEK 10 SCAN SIDE REW EJ TUNE 1-2 FF 9 1 2 3 4 8 5 6 6 7 5 1. Balance: Press to shift sound to the left/right speakers. 2. Fade: Press to shift sound to the rear/front speakers. 3. CLK: To set the hour, press and hold CLK. Then press SEEK to or increase the decrease hours.
Entertainment Systems next selection). Then, press REW (for the beginning of the current selection) or FF (to advance to the next selection). The tape MUST have a blank section of at least four seconds duration between programs. 5. Side 1–2: Press to change tape SIDE 1 - 2 direction. 6. REW (rewind): Press to rewind the tape. FF (fast forward): Press to advance the tape. REW FF 7.
Entertainment Systems 13. AM/FM: Press to choose a frequency band in radio mode. / to 14. Bass: Press decrease/increase the bass output. / to 15. Treble: Press decrease/increase the treble output. 16. EJ (Eject): Press to eject a tape. EJ 17. Cassette door: Insert a cassette into the cassette door.
Entertainment Systems 1. Power/volume: Press to turn ON/OFF; turn to increase/decrease volume. 2. Scan: Press to hear a brief sampling of all listenable stations, tape selections or CD tracks. Press again to stop. 3. CD Door: Insert a CD with the label side up. 4. Cassette door: Insert the cassette with the opening to the right. 5. Eject: Press to eject the cassette/CD. The radio will resume playing. 6. Tape: Press to start tape play. Press to stop tape during rewind/fast forward.
Entertainment Systems 8. Auto: Press to set first six strongest stations (if available) into AM, FM1 or FM2 memory buttons; press again to return to normal stations. 9. Clock: Press and hold to set the SEEK to clock. Press the to decrease hours or SEEK TUNE increase hours. Press the to decrease minutes or TUNE to increase minutes. If your vehicle has a stand alone clock this control will not function. 10. Balance: Press BAL; then press / to shift sound to the SEL left/right speakers.
Entertainment Systems 14. Dolby威 noise reduction: Works in tape mode only. Reduces tape noise and hiss; press to activate/deactivate. 15. Side 1–2: Works in tape mode only. Press to play reverse side of the tape. 16. Fast Forward (FF): Press for a slow advance, press and hold for a fast advance. 17. Rewind (REW): Press for a slow rewind, press and hold for a fast rewind. 18. Select (SEL): Use with Bass, Treble, Balance and Fade controls. FF 2 REW 1 SEL 19.
Entertainment Systems 21. Seek: Press and release / for previous/next SEEK strong station, selection or track. SEEK TUNE 22. AM/FM: Press to select AM/FM1/FM2 frequency band. PREMIUM IN-DASH SIX CD SOUND SYSTEM 15 16 17 1 SHUF DISC TUNE SEEK SCAN 2 REW FF 3 4 COMP MUTE 5 EJ LOAD 14 6 BASS 13 BAL 7 SEL TREB FADE PUSH ON 8 AM FM 12 CD 1 2 11 3 4 10 5 6 MENU 9 1. Seek: Press and release / for previous/next SEEK strong station, or track of the current disc. 2.
Entertainment Systems 3. Comp (Compression): The compression feature operates in CD mode and brings soft and loud CD passages together for a more consistent listening level. Press the COMP control until COMP ON is displayed. 4. Mute: Press to MUTE playing media; press again return to playing media 5. Eject: Press to eject a CD. Press and hold to eject all loaded discs. If disc is not removed, it will reload into the system. Works with the ignition on or off. 6.
Entertainment Systems 11. CD: Press to select CD mode. 12. AM/FM: Press to select AM/FM1/FM2 frequency band. In CD mode, press to begin radio play. Autostore: Stores the six strongest stations without erasing your current presets. To activate, press and momentarily hold AM/FM. Autostore will flash in the display. The six strongest stations will fill the memory preset buttons for AM/FM1/FM2 if enough stations are available. If not, stations will be repeated. Press again to deactivate. 13.
Entertainment Systems REAR SEAT ENTERTAINMENT SYSTEM (IF EQUIPPED) Quick Start — How to get going To operate the system: 1. Your AutoVision威 system is automatically activated when the vehicle ignition and the audio system are ON. 2. If a movie is desired, insert a VHS cassette into the VCP and the video should start playing. 3. Press the MEDIA control to toggle to any other desired media source.
Entertainment Systems To play a video game: 1. Connect the video line from your game device to the VIDEO jack. 2. Connect the left and right audio cables to the left (L) and right (R) audio jacks. 3. Ensure that the system is in AUX mode. The LCD screen will turn on and the AUX indicator will illuminate. 4. If desired, press the / control and plug a 3.5mm headphone into the headphone jack. With the headphones ON, the rear speakers will not operate.
Entertainment Systems Do not insert foreign objects into the videocassette player (VCP) tape cassette compartment. The front glass on the liquid crystal display may break when hit with a hard surface. If the glass breaks, do not touch the liquid crystalline material. In case of contact with skin, wash immediately with soap and water. The driver must not attempt to operate any function of the floor console mounted VCP while the vehicle is in motion. Give full attention to driving and to the road.
Entertainment Systems However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to consult the dealer or an experienced radio/TV technician for help.
Entertainment Systems Dew sensor circuit • Under high moisture (dewed) conditions, the tape heads and cassette tape may be damaged if the VCP is operated. • When the vehicle’s cabin temperature is very low and then is heated quickly, or the humidity is very high within the vehicle, the inside of the windows most likely will be fogged. Under these conditions, the inside of the VCP most likely is dewed.
Entertainment Systems • • • • • Latching system for secure safety Carrying handle for portability Water resistant tape door On screen display Protection circuits Playback and format • The videocassette player of your AutoVision威 system can only be used in the “playback” mode. You are not able to record with your system. • The system plays standard videocassettes marked “VHS” (or “S-VHS).
Entertainment Systems VCP controls 2 1 8 5 4 6 7 3 1. LED display The display lamp will light up in green when power is supplied to the videocassette player. 2. POWER key Press to toggle between ON/OFF. When the power is ON, other keys (PLAY, FF, REW, STOP) will illuminate. 3. PLAY key Press to playback a videocassette tape. 4. REWIND/REVIEW button Press to enter the reverse picture mode when in PLAYBACK mode. If in STOP mode, the tape will rewind at a high speed. 5.
Entertainment Systems Remote control 1 2 3 4 5 6 7 8 9 10 1. POWER button Press to turn the videocassette player (VCP) ON or OFF. 2. ENCORE button Press to reverse the casssette for 5 seconds. Normal playback will then resume when in PLAYBACK mode. 3. STILL/ADVANCE (frame advance button) Press to temporarily suspend playback. Press again to make the tape advance one frame at a time. 4. RETRACKING button Press to activate Auto Tracking in the playback mode. 5.
Entertainment Systems 7. PLAY button Press to play the tape. 8. REW button Press to rewind the tape. 9. FF button Press to fast forward the tape. 10. STOP button Press to stop the tape. Battery replacement Batteries are supplied with the remote control unit. However, they are simply for operation check and will only work for a short time. Slide battery cover off as shown on remote control to access the batteries. The remote control unit uses two AAA batteries.
Entertainment Systems When replacing batteries, use two new batteries (alkaline recommended) and install with correct orientation (+ and − polarities). Ensure that you use only new batteries of the same brand. If you will not be using the remote control for a considerably long time, remove the batteries. AutoVision姞 controls The AutoVision威 controls allow the rear seat passengers to operate the radio, tape, CD or CD DJ(if equipped).
Entertainment Systems Adjusting the volume This control allows the rear seat passengers to adjust the volume level of the audio system. Press the + control to increase the volume. Press the — control to decrease the volume. From the AutoVision威 controls, the speaker volume cannot be set higher than the current volume radio setting. When in headphone mode, the AutoVision威 controls can change the volume setting to any desired level.
Entertainment Systems Speakers ON/OFF mode With the speakers ON, you can adjust the audio output to all system speakers — front and rear together (headphones are disabled in this mode). The rear seat passengers can not raise the volume of the system above the level on the front radio bezel. With the speakers OFF, the headphones are enabled. The rear seat passengers have control over the desired volume levels.
Entertainment Systems Memory preset control In radio mode, press the MEM (Memory) control successively to scroll through the memory presets in AM, FM1 or FM2. In CDDJ mode, press the MEM (Memory) control to select the next disc in the compact disc changer. Play will begin with the first track. Seek function The SEEK control has varying functions depending on which mode is enabled. In radio mode (AM, FM1, FM2): control to find the Press the next listenable station down the frequency band.
Entertainment Systems Flip-down screens The screens rotate down to view and up into the housing to store when not in use. Ensure that the screens are latched into the housing when being stored. 1 3 2 1. 6.4” (diagonal) color liquid crystal display (LCD) screen. 2. Screen housing. 3. Dimmer switch. Rotate to increase/decrease the brightness of the screen. General operation • When the engine is not running, use the system sparingly otherwise it will run the battery down.
Entertainment Systems Inserting/removing cassette Inserting cassette • Open the AutoVision威 console cover. • Insert the videocassette into the cassette compartment. Inserting a videocassette into the VCP automatically turns the power ON (the indicator lamp will illuminate) and the tape will begin playback. If the vehicle is traveling over rough terrain, it may be difficult to insert the cassette because the machine attempts to hold the cassette firmly to prevent vibration.
Entertainment Systems 4. Press the STOP control to stop playback or press EJECT to remove the cassette. Fast-forward or rewind (no picture) 1. Press the FF/REW control on the VCP. 2. Press the STOP control to stop or press EJECT to remove the cassette. The tape will fast forward or rewind until it has reached the end or the beginning. Fast-forward or rewind (with picture) 1. While in playback mode, momentarily press the FF/REW key.
Entertainment Systems Auxiliary input jacks The auxiliary input jacks on the AutoVision威 control panel accepts video and audio connectors for all standard video games (Nintendo威, PlayStation威, etc.) Other compatible devices such as DVD players, camcorders and portable CD players can also be connected to the auxiliary jacks. The auxiliary jack is color-coded for identification purposes.
Entertainment Systems Video source selection The MEDIA control determines which video (VCP or Auxiliary input) is seen on the AutoVision威 screen. When the vehicle ignition is ON and the system is not in VCP mode, the AutoVision威 selects the Auxiliary input as the video source. (If there is not a video source connected to the Auxiliary input jack, the screen will be blank.) AutoPlay feature Your AutoVision威 system is equipped with an AutoPlay Feature.
Entertainment Systems The following are some possible messages that may illuminate on your LED display and their meanings. Illuminates when there is a videocassette in the system during power off. Illuminates when there is a videocassette in the system during power on. Illuminates when a videocassette is ejected from the system. Flashes during emergency mode. Illuminates during power on when there is not a videocassette present in the system.
Entertainment Systems Illuminates when the videocassette is in STIL (pause) mode. Illuminates when the videocassette is in PLAY mode. Illuminates when the videocassette is in REV (review) mode. Illuminates when the videocassette is in CUE mode. Flashes separately when the videocassette is in ENCORE mode. Displays when: • the thermostat detects an extremely high or low temperature, or • the dew sensor is activated for high humidity In-home use Your AutoVision威 system is UL registered for in-home use.
Entertainment Systems To re-install the VCP in your vehicle, insert the VCP into the console and push lightly until the VCP clicks into place. To use the AutoVision威 system in your home, you will need: • a DC 12V power converter rated for 1.5 amps/min and • Patch cords with RCA style connectors These parts are available in your local electronics store or call toll free 1 (877) 848–6434 for assistance. Auxiliary jacks for home use 1.
Entertainment Systems 1. VIDEO IN Connect this terminal to the AUDIO OUT terminal of your other apparatus (DVD, game machine, etc.). 2. AUDIO IN LR Connect these terminal(s) to the AUDIO OUT terminals of your other apparatus (DVD, game machine, etc.). 3. Plug headphones into these jacks. RADIO FREQUENCIES AM and FM frequencies are established by the Federal Communications Commission (FCC) and the Canadian Radio and Telecommunications Commission (CRTC).
Entertainment Systems • Tighten very loose tapes by inserting a finger or pencil into the hole and turning the hub. • Remove loose labels before inserting tapes. • Allow tapes which have been subjected to extreme heat, humidity or cold to reach a moderate temperature before playing. • Clean the cassette player head with a cassette cleaning cartridge after 10–12 hours of play to maintain good sound/operation. Don’t: • Expose tapes to direct sunlight, extreme humidity, heat or cold.
Climate Controls HEATER ONLY SYSTEM (IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2. Air flow selections: Controls the direction of the airflow in the vehicle. See the following for a brief description on each control. 3. Temperature selection: Controls the temperature of the airflow in the vehicle. : Distributes outside air through the instrument panel vents. O (OFF): Outside air is shut out and the fan will not operate.
Climate Controls 3. Set the fan speed to HI 4. Direct the outer instrument panel vents towards the side windows To increase airflow to the outer instrument panel vents, close the vents located in the middle of the instrument panel. Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop. MANUAL HEATING AND AIR CONDITIONING SYSTEM 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2.
Climate Controls • Under normal weather conditions, do not leave the air flow selector in MAX A/C or OFF when the vehicle is parked. This allows the vehicle to “breathe” using the outside air inlet vents. • Do not put objects under the front seats that will interfere with the airflow to the back seats. • Remove any snow, ice or leaves from the air intake area at the base of the windshield. To aid in side window defogging/demisting in cold weather: 1. Select 2. Select A/C 3.
Lights HEADLAMP CONTROL • The first position turns on the parking, tail, license plate and side marker lamps. • The outer position turns on the headlamps. Daytime running lamps (DRL) (if equipped) Turns the headlamps on with a reduced output. To activate: • the ignition must be in the ON position and • the headlamp control is in the OFF, parking lamp or autolamp position. Always remember to turn on your headlamps at dusk or during inclement weather.
Lights Flash to pass Pull toward you slightly to activate and release to deactivate. PANEL DIMMER CONTROL To adjust the brightness of the instrument panel, rotate the dimmer control clockwise/counterclockwise when the headlamp control is in the parking lamp or low-beam position. To turn on the interior lamps, rotate the dimmer control fully counterclockwise The dome lamp will not illuminate if the control switch is in the OFF position.
Lights INTERIOR LAMPS Cargo and dome lamps with rear headliner Rear cargo lamps equipped with an ON/OFF/DOOR control will light when: • doors are closed and the control is in the ON position • control is in the DOOR position and any door is open • headlamp control is rotated fully counterclockwise When the control is in the OFF position, it will not illuminate when you open the doors or fully rotate the headlamp control.
Lights The reading lamp portion, the two outer lights, can only be toggled on and off at the lamp. BULBS Replacing exterior bulbs Check the operation of all the bulbs frequently. Using the right bulbs Replacement bulbs are specified in the chart below. Headlamp bulbs must be marked with an authorized “D.O.T.” for North America and an “E” for Europe to assure lamp performance, light brightness and pattern and safe visibility.
Lights Replacing headlamp bulbs (aerodynamic) 1. Make sure headlamp switch is in the OFF position and open the hood. 2. Push each clip tab toward the engine compartment and lift upward to the stop position, then remove the headlamp assembly. 3. Disconnect the electrical connector from the bulb by pulling rearward. 4. Remove the bulb retaining ring by rotating it counterclockwise, and slide the ring off the plastic base. 5. Pull the bulb straight out.
Lights Replacing headlamp bulbs (low series) 1. Make sure headlamp switch is in the OFF position and open the hood. 2. Remove the two headlamp screws and bezel from the headlamp housing. 3. Remove the four headlamp bulb retaining screws and the retaining ring. 4. Remove the headlamp. 5. Disconnect the electrical connector from the bulb and remove the bulb. To install the new bulb, follow the removal procedures in reverse order. Replacing front parking lamp/turn signal bulbs 1.
Lights Replacing roof marker bulbs 1. Remove the screw and lens from the lamp assembly. 2. Carefully pull the bulb straight out of the socket and push in the new bulb. 3. Install lens on lamp assembly with screw. Replacing high-mount brakelamp bulbs The interior cargo lamp (if equipped), on vehicles without a rear headliner, will have to be removed from under the high-mount brakelamp assembly located inside the vehicle. Then: 1.
Lights Replacing license plate lamp bulbs 1. Turn the headlamp switch to OFF and then remove the two screws and the license plate lamp assembly from the rear door. 2. Remove bulb socket from lamp assembly by turning counterclockwise. 3. Pull the bulb out from socket and push in the new bulb. To install the new bulb, follow the removal procedures in reverse order. Replacing tail lamp/turn/backup lamp bulbs 1.
Lights Replacing brake/tail/backup lamp bulbs — Chassis or cutaway cab 1. Make sure the headlamp switch is in the OFF position. 2. Remove the four screws and the lamp from the lamp assembly. 3. Carefully pull the bulb straight out of the socket and push in the new bulb.
Driver Controls MULTI-FUNCTION LEVER Windshield wiper: Rotate the end of the control away from you to increase the speed of the wipers; rotate towards you to decrease the speed of the wipers. Windshield washer: Push the end of the stalk: • briefly: causes a single swipe of the wipers without washer fluid. • a quick push and hold: the wipers will swipe three times with washer fluid. • a long push and hold: the wipers and washer fluid will be activated for up to ten seconds. Changing the wiper blades 1.
Driver Controls TILT STEERING WHEEL To adjust the steering wheel: 1. Pull and hold the steering wheel release control toward you. 2. Move the steering wheel up or down until you find the desired location. 3. Release the steering wheel release control. This will lock the steering wheel in position. Never adjust the steering wheel when the vehicle is moving. OVERHEAD CONSOLE (IF EQUIPPED) The appearance of your vehicle’s overhead console will vary according to your option package.
Driver Controls Installing a garage door opener (if equipped) The storage compartment can be converted to accommodate a variety of aftermarket garage door openers: 1. Remove the storage clip from the door. 2. Place Velcro hook onto side of aftermarket transmitter opposite of actuator control. 3. Place the transmitter into storage compartment, control down. 4. Place the provided height adaptors onto the back of the GARAGE control as needed. 5. Press the GARAGE control to activate the transmitter.
Driver Controls Compass The compass display is contained in the overhead console. The vehicle heading is displayed as one of N, NE, E, SE, S, SW, W and NW. The compass reading may be affected when you drive near large buildings, bridges, power lines and powerful broadcast antenna. Magnetic or metallic objects placed in or on the vehicle may also affect compass accuracy. Adjustments may need to be made to the zone and calibration of the compass. Compass zone adjustment 1.
Driver Controls • Drive the vehicle slowly (less than 5 km/h [3 mph]) in circles until CAL indicator turns off in about 2–3 complete circles. • The compass is now calibrated. CELL PHONE USE The use of Mobile Communications Equipment has become increasingly important in the conduct of business and personal affairs. However, drivers must not compromise their own or others’ safety when using such equipment.
Driver Controls POWER WINDOWS (IF EQUIPPED) When closing the power windows, you should verify they are free of obstructions and ensure that children and/or pets are not in the proximity of the window openings. Press and hold the bottom part of the rocker switch to open the window. Press and hold the top part of the rocker switch to close the window. POWER SIDE VIEW MIRRORS (IF EQUIPPED) To adjust your mirrors 1. Select to adjust the left to adjust the right mirror or mirror. 2.
Driver Controls Fold-away mirrors The mirrors can be manually folded forward or backwards for narrow spaces like driving through an automatic car wash or backing out of a garage with the trailer tow mirror. The telescoping feature (if equipped) allows the mirror to extend approximately 76 mm (3 inches). This feature is especially useful to the driver when towing a trailer.
Driver Controls 3. Press the SET ACCEL control and release it. 4. Take your foot off the accelerator pedal. Note: • Vehicle speed may vary momentarily when driving up and down a steep hill. RES SET ACCEL COAST • If the vehicle speed increases above the set speed on a downhill, you may want to apply the brakes to reduce the speed. • If the vehicle speed decreases more than 16 km/h (10 mph) below your set speed on an uphill, your speed control will disengage.
Driver Controls Reducing speed while using speed control There are two ways to reduce a set speed: • Press and hold the COAST control until you get to the desired speed, then release the control. You can also use the COAST control to operate the Tap-Down function. Press and release this control to decrease the vehicle set speed in increments by 1.6 km/h (1 mph). • Depress the brake pedal until the desired vehicle speed is reached, press the SET ACCEL control.
Driver Controls Vehicles with a higher center of gravity such as utility and four-wheel drive vehicles handle differently than vehicles with a lower center of gravity. Utility and four-wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any more than low-slung sport cars are designed to perform satisfactorily under off-road conditions. Avoid sharp turns, excessive speed and abrupt maneuvers in these vehicles.
Locks and Security KEYS The key operates all locks on your vehicle. In case of loss, replacement keys are available from your dealer. You should always carry a second key with you in a safe place in case you require it in an emergency. POWER DOOR LOCKS (IF EQUIPPED) Press U to unlock all doors and L to lock all doors. U L Memory lock If you lock your doors with the power lock switch or the remote transmitter while the sliding door is open, the door will automatically lock after it is closed.
Locks and Security Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. The remote entry system allows you to lock or unlock all vehicle doors without a key. Note: lock and unlock will work in any ignition position. If there is a problem with the remote entry system make sure to take ALL remote entry transmitters with you to the dealership, this will aid in troubleshooting the problem. Unlocking the doors 1.
Locks and Security Replacing the battery The remote entry transmitter uses one coin type three-volt lithium battery CR2032 or equivalent. The typical operating range for your remote entry transmitter is approximately 10 meters (33 feet). A decrease in the operating range could be caused by: • weather conditions, • nearby radio towers, • structures around the vehicle and • other vehicles parked next to the vehicle. To replace the battery: 1.
Locks and Security To reprogram the remote entry 4 transmitters: 3 1. Ensure the vehicle is 5 electronically unlocked. 2 2. Put the key in the ignition. 3. Turn the key from the LOCK position to OFF. 1 4. Cycle, eight times, rapidly (within 10 seconds) between the OFF position and ON. Note: The eighth turn must end in the ON position. 5. The doors will lock, then unlock, to confirm that the programming mode has been activated. 6. Within 20 seconds press any button on the remote entry transmitter.
Seating and Safety Restraints SEATING Notes: Reclining the seatback can cause an occupant to slide under the seat’s safety belt, resulting in severe personal injuries in the event of a collision. Do not pile cargo higher than the seatbacks to reduce the risk of injury in a collision or sudden stop. Adjusting the front manual seat Never adjust the driver’s seat or seatback when the vehicle is moving. Always drive and ride with your seatback upright and the lap belt snug and low across the hips.
Seating and Safety Restraints Pull lever up to adjust seatback. Using the manual lumbar support The lumbar support control is located on the inboard side of the driver’s seat. Turn the lumbar support control clockwise to increase firmness. Turn the lumbar support control counterclockwise to increase softness. Adjusting the front power seat (if equipped) The control is located on the outboard side of the seat cushion. Press to raise or lower the front portion of the seat cushion.
Seating and Safety Restraints Press to raise or lower the rear portion of the seat cushion. Press the control to move the seat forward, backward, up or down. Quick release captains chair To remove the seat: 1. Disengage the lap/shoulder belt from the seat by inserting a key or small screwdriver into the slot in the detachable anchor and lifting upward.
Seating and Safety Restraints Stow the tongue end of the detachable anchor. 2. Pull the seat latch handle, then pull the seat toward the right side of the vehicle to disengage four pins from the floor mount. 3. Remove the seat. To install the seat: Check to see that the seat and seatback is latched securely in position. Keep floor area free of objects that would prevent proper seat engagement. Never attempt to adjust the seat while the vehicle is in motion. 1. Position the seat to the floor mount. 2.
Seating and Safety Restraints ACCESSING THE 3RD, 4TH AND 5TH ROW SEATS (IF EQUIPPED) To make access to the 4th and 5th row seats easier, attach the 3rd and 4th row passenger side seat belts to the trim panel by using the snaps attached to the seat belt webbing and the trim panel. REAR BENCH SEAT To remove the seats: 1. Disengage the lap/shoulder belt from the seat by inserting a key or small screwdriver into the slot in the detachable anchor and lifting upward (2nd row passenger side only).
Seating and Safety Restraints 2. Pull the LH/RH seat latch handles, located under the seat, rearward to release the latch hook ends from the front strikers. 3. Move the seat rearward and lift the seats rear hooks away from the rear strikers prior to lifting the front hooks out from the front strikers. 4. With assistance, remove the seat assembly. • To remove the 3rd, 4th, and 5th row seats (if equipped), repeat steps 2 through 4. To install the seat: 1. Position the seat in the vehicle. 2.
Seating and Safety Restraints SAFETY RESTRAINTS Safety restraints precautions Always drive and ride with your seatback upright and the lap belt snug and low across the hips. To reduce the risk of injury, make sure children sit where they can be properly restrained. Never let a passenger hold a child on his or her lap while the vehicle is moving. The passenger cannot protect the child from injury in a collision.
Seating and Safety Restraints Safety belts and seats can become hot in a vehicle that has been closed up in sunny weather; they could burn a small child. Check seat covers and buckles before you place a child anywhere near them. Combination lap and shoulder belts 1. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) until you hear a snap and feel it latch. Make sure the tongue is securely fastened in the buckle. 2.
Seating and Safety Restraints When to use the automatic locking mode In this mode, the shoulder belt is automatically pre-locked. The belt will still retract to remove any slack in the shoulder belt. The automatic locking mode is not available on the driver safety belt. This mode should be used any time a child safety seat is installed in a passenger front or outboard rear seating position (if equipped). Children 12 years old and under should be properly restrained in the rear seat whenever possible.
Seating and Safety Restraints After any vehicle collision, the safety belt systems at all outboard seating positions (except the driver position, which does not have this feature) must be checked by a qualified technician to verify that the automatic locking retractor feature for child seats is still functioning properly. In addition, all seat belts should be checked for proper function.
Seating and Safety Restraints Front safety belt height adjustment Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder. To adjust the shoulder belt height, push the button and slide the height adjuster up or down. Release the button and pull down on the height adjuster to make sure it is locked in place. Position the safety belt height adjusters so that the belt rests across the middle of your shoulder.
Seating and Safety Restraints Shorten and fasten the belt when not in use. Safety belt warning light and indicator chime The safety belt warning light illuminates in the instrument cluster and a chime sounds to remind the occupants to fasten their safety belts. Conditions of operation If... The driver’s safety belt is not buckled before the ignition switch is turned to the ON position... The driver’s safety belt is buckled while the indicator light is illuminated and the warning chime is sounding...
Seating and Safety Restraints If... The driver’s safety belt is not buckled approximately 5 seconds after the safety belt warning light has turned off... Then... The BeltMinder feature is activated - the safety belt warning light illuminates and the warning chime sounds for 6 seconds every 30 seconds, repeating for approximately 5 minutes or until safety belt is buckled. The driver’s safety belt is buckled The BeltMinder feature will not while the safety belt indicator light activate.
Seating and Safety Restraints Reasons given... “Traffic is light” Consider... Nearly 1 of 2 deaths occur in single-vehicle crashes, many when no other vehicles are around. “Belts wrinkle my Possibly, but a serious crash can do much more clothes” than wrinkle your clothes, particularly if you are unbelted. Set the example, teen deaths occur 4 times more “The people I’m with don’t wear often in vehicles with TWO or MORE people. belts” Children and younger brothers/sisters imitate behavior they see.
Seating and Safety Restraints • the driver’s safety belt is unbuckled • the parklamps/headlamps are in OFF position (If vehicle is equipped with Autolamps, this will not affect the procedure.) To reduce the risk of injury, do not deactivate/activate the Belt Minder feature while driving the vehicle. 1. Turn the ignition switch to the RUN (or ON) position. (DO NOT START THE ENGINE) 2. Wait at least one minute after the safety belt warning light turns off.
Seating and Safety Restraints Use only extensions manufactured by the same supplier as the safety belt. Manufacturer identification is located at the end of the webbing on the label. Also, use the safety belt extension only if the safety belt is too short for you when fully extended. Do not use extensions to change the fit of the shoulder belt across the torso. Safety belt maintenance Inspect the safety belt systems periodically to make sure they work properly and are not damaged.
Seating and Safety Restraints AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) Important SRS precautions The SRS is designed to work with the safety belt to help protect the driver and right front passenger from certain upper body injuries. Air bags DO NOT inflate slowly; there is a risk of injury from a deploying air bag. All occupants of the vehicle, including the driver, should always properly wear their safety belts, even when an air bag (SRS) is provided.
Seating and Safety Restraints Never place your arm over the air bag module as a deploying air bag can result in serious arm fractures or other injuries. To properly position yourself away from the air bag: • Move your seat to the rear as far as you can while still reaching the pedals comfortably. • Recline the seat slightly one or two degrees from the upright position. Do not put anything on or over the air bag module.
Seating and Safety Restraints Children and air bags Children must always be properly restrained. Accident statistics suggest that children are safer when properly restrained in the rear seating positions than in the front seating position. Failure to follow these instructions may increase the risk of injury in a collision. Air bags can kill or injure a child in a child seat. NEVER place a rear-facing child seat in front of an active air bag.
Seating and Safety Restraints The air bags inflate and deflate rapidly upon activation. After air bag deployment, it is normal to notice a smoke-like, powdery residue or smell the burnt propellant. This may consist of cornstarch, talcum powder or sodium compounds which may irritate the skin and eyes, but none of the residue is toxic. While the SRS is designed to help reduce serious injuries, contact with a deploying air bag may also cause abrasions, swelling or temporary hearing loss.
Seating and Safety Restraints Determining if the system is operational The SRS uses a readiness light in the instrument cluster or a tone to indicate the condition of the system. Refer to Air bag readiness section in the Instrument cluster chapter. Routine maintenance of the air bag is not required. A difficulty with the system is indicated by one or more of the following: • The readiness light will either flash or stay lit. • The readiness light will not illuminate immediately after ignition is turned on.
Seating and Safety Restraints Never let a passenger hold a child on his or her lap while the vehicle is moving. The passenger cannot protect the child from injury in a collision. Always follow the instructions and warnings that come with any infant or child restraint you might use. Ford recommends using child safety seats equipped with LATCH attachments, attached to LATCH anchors and tether anchors.
Seating and Safety Restraints Do not leave children, unreliable adults, or pets unattended in your vehicle. Child booster seats Children outgrow a typical convertible or toddler seat when they weigh 40 pounds and are around 4 years of age. Although the lap/shoulder belt will provide some protection, these children are still too small for lap/shoulder belts to fit properly, which could increase the risk of serious injury.
Seating and Safety Restraints Types of booster seats There are two types of belt-positioning booster seats: • Those that are backless. If your backless booster seat has a removable shield, remove the shield and use the lap/shoulder belt. If a seating position has a low seat back and no head restraint, a backless booster seat may place your child’s head (top of ear level) above the top of the seat.
Seating and Safety Restraints Follow all instructions provided by the manufacturer of the booster seat. Never put the shoulder belt under a child’s arm or behind the back because it eliminates the protection for the upper part of the body and may increase the risk of injury or death in a collision. Never use pillows, books, or towels to boost a child. They can slide around and increase the likelihood of injury or death in a collision.
Seating and Safety Restraints When installing a child safety seat: • Review and follow the information presented in the Air Bag Supplemental Restraint System section in this chapter. • Use the correct safety belt buckle for that seating position (the buckle closest to the direction the tongue is coming from). • Insert the belt tongue into the proper buckle until you hear a snap and feel it latch. Make sure the tongue is securely fastened in the buckle.
Seating and Safety Restraints Installing child safety seats with combination lap and shoulder belts 1. Position the child safety seat in a seat with a combination lap and shoulder belt. An air bag can kill or injure a child in a child seat. If you must use a forward-facing child seat in the front seat, move seat all the way back. Children 12 and under should be properly restrained in the rear seat whenever possible. 2. Pull down on the shoulder belt and then grasp the shoulder belt and lap belt together.
Seating and Safety Restraints 3. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat manufacturer’s instructions. Be sure the belt webbing is not twisted. 4. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) for that seating position until you hear a snap and feel the latch engage. Make sure the tongue is latched securely by pulling on it. 5.
Seating and Safety Restraints 7. Pull the lap belt portion across the child seat toward the buckle and pull up on the shoulder belt while pushing down with your knee on the child seat. 8. Allow the safety belt to retract to remove any slack in the belt. 9. Before placing the child in the seat, forcibly tilt the seat forward and back to make sure the seat is securely held in place. To check this, grab the seat at the belt path and attempt to move it side to side and forward and back.
Seating and Safety Restraints Air bags can kill or injure a child in a child seat. NEVER place a rear-facing child seat in front of an active air bag. If you must use a forward-facing child seat in the front seat, move the seat all the way back. Front passenger seating position The tether can be attached directly to the rear of the front seat. 1. Position the child safety seat on the front right-hand passenger seat. 2. Adjust the front right-hand passenger seat full forward. 3.
Seating and Safety Restraints 4. Clip the tether strap hook to the seat pedestal to the location shown. 5. Adjust the front right hand passenger seat to the full rearward position. 6. Refer to the instructions in this section under Installing child safety seats in combination lap and shoulder belt seating positions to secure the child safety seat. 7. Tighten the child safety seat tether strap according to the manufacturer’s instructions.
Seating and Safety Restraints Second row bucket seats (Chateau Quads) The tether strap can be attached directly to the tether bracket under the back edge of the seat cushion. 1. Position the child safety seat on the second row left hand or right hand bucket seat. 2. Route the child safety tether strap over the back of the left hand or right hand second row bucket seat. 3. Clip the tether strap hook to the seat pedestal at the location shown. 4.
Seating and Safety Restraints Second, Third and Fourth row three passenger bench seats The tether strap can be attached directly to the tether bracket provided under the back edge of the seat cushion. 1. For second row 3–Passenger bench seat, place the child safety seat on the left hand outboard position, the center position, or the right hand outboard position as desired. For third row or fourth row 3–Passenger bench seat, place the child safety seat on the center position. 2.
Seating and Safety Restraints For additional important safety information on the proper use of seat belts, child seats and infant seats, please read the entire Seating and Safety Restraints chapter in this Owner’s Guide. Attaching safety seats with LATCH (Lower Anchors and Tethers for Children) attachments for child seat anchors Some child safety seats have two rigid or webbing mounted attachments that connect to two anchors at certain seating positions in your vehicle.
Seating and Safety Restraints • Eight passenger wagon • Twelve passenger wagon • Fifteen passenger wagon represents LATCH anchors. represents tether strap anchors. Never attach two LATCH child safety seats to the same anchor. In a crash, one anchor may not be strong enough to hold two child safety seat attachments and may break, causing serious injury or death.
Seating and Safety Restraints The lower anchors for child seat installation are located at the rear section of the seat between the cushion and seat back. Follow the child seat manufacturer’s instructions to properly install a child seat with LATCH attachments. Attach LATCH lower attachments of the child seat only to the anchors shown.
Driving STARTING Positions of the ignition 1. ACCESSORY, allows the electrical 4 accessories such as the radio to 3 operate while the engine is not 5 running. 2. LOCK, locks the automatic 2 transmission gearshift lever and allows key removal. 1 3. OFF, shuts off the engine and all accessories without locking the steering wheel. This position also allows the automatic transmission shift lever to be moved from the P (Park) position without the brake pedal being depressed.
Driving Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine compartment and exhaust system, which can start a fire. Do not start your vehicle in a closed garage or in other enclosed areas. Exhaust fumes can be toxic. Always open the garage door before you start the engine. See Guarding against exhaust fumes in this chapter for more instructions.
Driving • Make sure the gearshift is in P (Park). • Turn the key to 4 (ON) without turning the key to 5 (START). 4 3 5 2 1 Make sure the corresponding lights illuminate or illuminate briefly. If a light fails to illuminate, have the vehicle serviced. • If the driver’s safety belt is fastened, the Starting the engine 1. Turn the key to 4 (ON) without turning the key to 5 (START). 2. Turn the key to 5 (START), then release the key as soon as the engine starts. Excessive cranking could damage the starter.
Driving Note: If the engine does not start within five seconds on the first try, turn the key to 3 (OFF), wait 10 seconds and try again. If the engine still fails to start, press the accelerator to the floor and try again; this will allow the engine to crank with the fuel shut off in case the engine is flooded with fuel. Using the engine block heater (if equipped) Use of an engine block heater is strongly recommended if you live in a region where temperatures reach -23° C (-10° F) or below.
Driving brake pedal pulsation may be observed during ABS braking; any pulsations or mechanical noise you may feel or hear is normal. ABS warning lamp ABS The ABS lamp in the instrument cluster momentarily illuminates when the ignition is turned to ON. If the light does not illuminate during start up, remains on or flashes, the ABS may be disabled and may need to be serviced. Even when the ABS is disabled, normal braking is still effective.
Driving • Do not operate the vehicle with a low power steering pump fluid level (below the MIN mark on the reservoir). If the power steering system breaks down (or if the engine is turned off), you can steer the vehicle manually, but it takes more effort.
Driving Loaded vehicles, with a higher center of gravity, may handle differently than unloaded vehicles. Extra precautions, such as slower speeds and increased stopping distance, should be taken when driving a heavily loaded vehicle. VEHICLE STABILITY AND HANDLING The risk of a rollover crash increases as the number of people and load in the vehicle increase. This increased risk occurs because the passenger weight and load raises the vehicle’s center of gravity and causes it to shift rearward.
Driving When the key is in the ignition OFF position, the automatic transmission shift lever can be moved from the P (Park) position without the brake pedal depressed. To avoid unwanted vehicle movement, always set the parking brake. 3. Start the vehicle. If it is necessary to use the above procedure to move the gearshift lever, it is possible that a fuse has blown or the vehicle’s brakelamps are not operating properly. Refer to Fuses and relays in the Roadside emergencies chapter.
Driving To put your vehicle in P (Park): • Come to a complete stop • Move the gearshift lever and securely latch it in P (Park) Always set the parking brake fully and make sure the gearshift is latched in P (Park). Turn the ignition to the LOCK position and remove the key whenever you leave your vehicle. R (Reverse) With the gearshift lever in R (Reverse), the vehicle will move backward. Always come to a complete stop before shifting into and out of R (Reverse).
Driving • Use to start-up on slippery roads. • To return to (Overdrive), move the gearshift lever into the (Overdrive) position. • Selecting 2 (Second) at higher speeds will cause the transmission to downshift to second gear at the appropriate vehicle speed. 1 (First) • Provides maximum engine braking. • Allows upshifts by moving gearshift lever. • Will not downshift into 1 (First) at high speeds; allows for 1 (First) when vehicle reaches slower speeds. Forced downshifts • Allowed in (Overdrive) or Drive.
Driving sudden return to the pavement which could cause the vehicle to slide sideways out of control or roll over. Remember, your safety and the safety of others should be your primary concern. Vehicles with a higher center of gravity such as utility and four-wheel drive vehicles handle differently than vehicles with a lower center of gravity.
Driving turn the steering wheel only as rapidly and as far as required to avoid the emergency. Excessive steering will result in less vehicle control, not more. Additionally, smooth variations of the accelerator and/or brake pedal pressure should be utilized if changes in vehicle speed are called for. Avoid abrupt steering, acceleration or braking which could result in an increased risk of loss of vehicle control, vehicle rollover and/or personal injury.
Driving • GAWR (Gross Axle Weight Rating): Carrying capacity for each axle system. The GAWR is specific to each vehicle and is listed on the Safety Certification Label on the driver’s door pillar. • GCW (Gross Combined Weight): The combined weight of the towing vehicle (including occupants and cargo) and the loaded trailer. • GCWR (Gross Combined Weight Rating): Maximum allowable combined weight of towing vehicle (including occupants and cargo) and the loaded trailer.
Driving Special loading instructions for owners of pickup trucks and utility-type vehicles For important information regarding safe operation of this type of vehicle, see the Preparing to drive your vehicle section in this chapter. Loaded vehicles may handle differently than unloaded vehicles. Extra precautions, such as slower speeds and increased stopping distance, should be taken when driving a heavily loaded vehicle. Your vehicle can haul more cargo and people than most passenger cars.
Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Maximum Rear Maximum Loaded frontal area of Engine axle GCWR - kg Trailer Weight trailer - m2 ratio (lbs.) (ft2) - kg (lbs.) E-150 Regular Van (6700 GVWR) 4536 4.2L 3.55 2268 (5000) 5.52 (60) (10000) 5216 4.6L 3.55 2903 (6400) 5.52 (60) (11500) 5443 5.4L 3.55 3084 (6800) 5.52 (60) (12000) E-150 Regular Van (Crew) (6700 GVWR) 4536 4.2L 3.55 2178 (4800) 5.52 (60) (10000) 5216 4.6L 3.55 2812 (6200) 5.52 (60) (11500) 5443 5.4L 3.
Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Maximum Rear Maximum Loaded frontal area of Engine axle GCWR - kg Trailer Weight trailer - m2 ratio (lbs.) (ft2) - kg (lbs.) E-250 Regular Van (Conversion) (7900 GVWR) 5897 5.4L 3.73 3402 (7500) 5.52 (60) (13000) .E-250 Regular Van (8600 GVWR) 4990 4.2L 4.10 2540 (5600) 5.52 (60) (11000) 5897 5.4L 3.73 3402 (7500) 5.52 (60) (13000) E-250 Regular Van (Crew) (8600 GVWR) 4990 4.2L 4.10 2449 (5400) 5.52 (60) (11000) 5897 5.4L 3.
Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Maximum Rear Maximum Loaded frontal area of Engine axle GCWR - kg Trailer Weight trailer - m2 ratio (lbs.) (ft2) - kg (lbs.) E-350 Regular Van (9500 GVWR) 5443 5.4L 3.55 2858 (6300) 5.52 (60) (12000) 5897 5.4L 4.10 3311 (7300) 5.52 (60) (13000) 6804 6.8L 3.73 4173 (9200) 5.52 (60) (15000) 8391 6.8L 4.10 4536 (10000) 5.52 (60) (18500) E-350 Regular Van (Crew) (9500 GVWR) 5443 5.4L 3.55 2767 (6100) 5.52 (60) (12000) 5897 5.4L 4.
Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Maximum Rear Maximum Loaded frontal area of Engine axle GCWR - kg Trailer Weight trailer - m2 ratio (lbs.) (ft2) - kg (lbs.) E-350 Extended Van (Crew) (9250 GVWR) 5443 5.4L 3.55 2676 (5900) 5.52 (60) (12000) 5897 5.4L 4.10 3130 (6900) 5.52 (60) (13000) 6804 6.8L 3.73 3992 (8800) 5.52 (60) (15000) 8391 6.8L 4.10 4536 (10000) 5.52 (60) (18500) E-350 Regular Wagon (8 passenger) (8600 GVWR) 5897 5.4L 3.73/4.10 3175 (7000) 5.
Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Maximum Rear Maximum Loaded frontal area of Engine axle GCWR - kg Trailer Weight trailer - m2 ratio (lbs.) (ft2) - kg (lbs.) E-350 Extended Wagon (12 passenger) (9300 GVWR) 5443 5.4L 3.55 2585 (5700) 5.52 (60) (12000) 5897 5.4L 4.10 3039 (6700) 5.52 (60) (13000) 6804 6.8L 3.73 3901 (8600) 5.52 (60) (15000) 8391 6.8L 4.10 4536 (10000) 5.52 (60) (18500) E-350 Extended Wagon (15 passenger) (9100 GVWR) 5443 5.4L 3.55 2540 (5600) 5.
Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Maximum Rear Maximum Loaded frontal area of Engine axle GCWR - kg Trailer Weight trailer - m2 ratio (lbs.) (ft2) - kg (lbs.) E-350 Cutaway (138” wheelbase, dual rear wheel) (10700 GVWR) 5897 5.4L 4.10 3583 (7900) 5.52 (60) (13000) 8391 6.8L 4.10 4536 (10000) 5.52 (60) (18500) E-350 Cutaway (158” wheelbase, dual rear wheel) (11500 GVWR) 5897 5.4L 4.10 3538 (7800) 5.52 (60) (13000) 8391 6.8L 4.10 4536 (10000) 5.
Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Maximum Rear Maximum Loaded frontal area of Engine axle GCWR - kg Trailer Weight trailer - m2 ratio (lbs.) (ft2) - kg (lbs.) E-350 Chassis Cab (158” wheelbase, dual rear wheel) (11500 GVWR) 5897 5.4L 4.10 3538 (7800) 5.52 (60) (13000) 8391 6.8L 4.10 4536 (10000) 5.52 (60) (18500) E-350 Chassis Cab (176” wheelbase, dual rear wheel) (11500 GVWR) 5897 5.4L 4.10/4.56 3538 (7800) 5.52 (60) (13000) 8391 6.8L 4.10/4.56 4536 (10000) 5.
Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Maximum Rear Maximum Loaded frontal area of Engine axle GCWR - kg Trailer Weight trailer - m2 ratio (lbs.) (ft2) - kg (lbs.) E-350 Stripped Chassis (138” wheelbase) (10000 GVWR) 5897 5.4L 4.10 3856 (8500) 5.52 (60) (13000) 8391 6.8L 4.10 4536 (10000) 5.52 (60) (18500) E-350 Stripped Chassis (158” wheelbase) (10000 GVWR) 5897 5.4L 4.10 3856 (8500) 5.52 (60) (13000) 8391 6.8L 4.10 4536 (10000) 5.
Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Maximum Rear Maximum Loaded frontal area of Engine axle GCWR - kg Trailer Weight trailer - m2 ratio (lbs.) (ft2) - kg (lbs.) E-550 (all wheelbases, all GVWRs) 9072 6.8L 4.88 4536 (10000) 5.
Driving Hitches Do not use or install hitches that clamp onto the bumper or to the axle. Underbody hitches are acceptable if installed properly. Safety chains Always connect the trailer’s safety chains to the frame or hook retainers of the vehicle hitch. To connect the trailer’s safety chains, cross the chains under the trailer tongue and allow slack for turning corners. If you use a rental trailer, follow the instructions that the rental agency gives to you. Do not attach safety chains to the bumper.
Driving Driving while you tow When towing a trailer: • Turn off the speed control. The speed control may shut off automatically when you are towing on long, steep grades. • Consult your local motor vehicle speed regulations for towing a trailer. • To eliminate excessive shifting, use a lower gear. This will also assist in transmission cooling. • Anticipate stops and brake gradually. When descending long, steep downhill grades, always use a lower gear to provide engine braking to save wear on brakes.
Driving Launching or retrieving a boat Disconnect the wiring to the trailer before backing the trailer into the water. Reconnect the wiring to the trailer after the trailer is removed from the water. When backing down a ramp during boat launching or retrieval: • do not allow the static water level to rise above the bottom edge of the rear bumper. • do not allow waves to break higher than 15 cm (6 inches) above the bottom edge of the rear bumper.
Roadside Emergencies GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford Motor Company offers a complimentary roadside assistance program. This program is separate from the New Vehicle Limited Warranty. The service is available: • 24–hours, seven days a week • for the New Vehicle Limited Warranty period of three years or 60,000 km (36,000 miles), whichever occurs first on Ford and Mercury vehicles, and four years or 80,000 km (50,000 miles) on Lincoln vehicles.
Roadside Emergencies Canadian customers who require roadside assistance, call 1–800–665–2006. If you need to arrange roadside assistance for yourself, Ford Motor Company will reimburse a reasonable amount. To obtain reimbursement information, U.S. Ford or Mercury vehicles customers call 1-800-241-3673; Lincoln vehicle customers call 1–800–521–4140. Canadian customers who need to obtain reimbursement information, call 1–800–665–2006.
Roadside Emergencies Except for commmercial stripped chassis vehicles, this switch is located in the passenger’s footwell, by the kick panel.
Roadside Emergencies On commmercial stripped chassis vehicles, this switch is located on a bracket above the brake pedal. To reset the switch: 1. Turn the ignition OFF. 2. Check the fuel system for leaks. 3. If no leaks are apparent, reset the switch by pushing in on the reset button. 4. Turn the ignition ON. 5. Wait a few seconds and return the key to OFF. 6. Make another check of leaks. FUSES AND RELAYS Fuses If electrical components in the vehicle are not working, a fuse may have blown.
Roadside Emergencies Standard fuse amperage rating and color COLOR Fuse rating Mini fuses Standard fuses Maxi fuses 2A 3A 4A 5A 7.
Roadside Emergencies 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 The fuses are coded as follows.
Roadside Emergencies Fuse/Relay Location 6 Fuse Amp Rating 10A 7 8 10A 30A 9 30A 10 20A 11 15A 12 15A 13 15A 14 5A 15 16 17 18 19 20 21 22 5A 30A — — 10A 5A 30A 15A 23 24 20A — Passenger Compartment Fuse Panel Description Brake shift interlock, Speed control, DRL module Multi-function switch, Turn signals Radio capacitor(s), Ignition coil, PCM diode, PCM power relay, Fuel heater (Diesel only), Glow plug relay (Diesel only) Wiper control module, Windshield wiper motor Main light switch, P
Roadside Emergencies Fuse/Relay Location 25 26 27 28 29 30 31 32 33 34 35 36 Fuse Amp Rating 10A — 5A 20A — 15A 10A 5A 20A 10A 30A 5A Passenger Compartment Fuse Panel Description Left headlamp (low beam) Not used Radio Power plug Not used Headlamps (high beam indicator), DRL10A Right Headlamp (Low Beam), DRL Power mirrors Power point #2 Transmission Range (TR) sensor RKE module (Cluster, A/C, Illumination, Radio), Steering column assembly 37 20A Rear power point 38 10A Air bag diagnostic monitor 39 20A Po
Roadside Emergencies If the battery has been disconnected and reconnected, refer to the Battery section of the Maintenance and specifications chapter. H J G K 27 28 F 25 26 18 10 B E 24 17 9 16 8 A 29 19 11 1 C 20 12 3 2 21 13 15 D 14 7 23 5 6 22 4 The high-current fuses are coded as follows.
Roadside Emergencies Fuse/Relay Fuse Amp Power Distribution Box Description Location Rating 13 50A** Blower motor relay (blower motor) 14 30A** Trailer running lamps relay, Trailer backup lamps relay 15 40A** Main light switch, Daytime Running Lights (DRL) 16 50A** Auxiliary blower motor relay 17 30A** Fuel pump relay 18 60A** I/P fuses 33, 37, 39, 40, 41 19 60A** 4WABS module 20 20A** Electric brake controller 21 50A** Modified vehicle power 22 40A** Trailer battery charge relay, Modified vehicles 23 60A**
Roadside Emergencies Relays Relays are located in the power distribution box and should be replaced by qualified technicians. CHANGING A FLAT TIRE If you get a flat tire while driving: • do not brake heavily. • gradually decrease the vehicle’s speed. • hold the steering wheel firmly. • slowly move to a safe place on the side of the road. The use of tire sealants is not recommended and may compromise the integrity of your tires.
Roadside Emergencies 3. Remove the jack handle from the right side compartment and insert the tip of the jack handle through the access hole and into the tube. 4. Turn the jack handle counterclockwise until the cable is slack and the tire can be slid from under the vehicle. 5. Remove the retainer from the spare tire. To stow the cable retainer with the spare removed, turn the jack handle clockwise until all slack is removed.
Roadside Emergencies 5. Block the wheel that is diagonally opposite the tire you are changing. On E-450 vehicles, the parking brake is on the transmission. Therefore, the vehicle will not be prevented from moving when a rear wheel is lifted, even if the parking brake is applied. Be sure to block both directions of the wheel that is diagonally opposite to the wheel that is being lifted. If the vehicle slips off the jack, you or someone else could be seriously injured. 6.
Roadside Emergencies • E-350 chassis cab vehicles: jack is strapped to a bracket behind the driver’s seat. 7. Use the tapered end of the lug nut wrench to unscrew wheel ornaments attached by retaining screws. Remove any wheel trim. Insert the tapered end of the lug nut wrench behind wheel covers or hubcaps and twist off. 8. Loosen the wheel nut by pulling up on the handle of the lug nut wrench about one-half turn (counterclockwise). Do not remove the wheel lug nuts until you raise the tire off the ground.
Roadside Emergencies • Never use the front or rear differential as a jacking point.
Roadside Emergencies Front axle jacking points - All models except E-550: • All models except E-550 Place the jack under the pin on the front surface of the front axle. Do not place the jack under or on the steering linkage. • Turn the jack handle clockwise until the wheel is completely off the ground. • Remove the lug nuts with the lug nut wrench. • Replace the flat tire with the spare tire. Front axle jacking points E-550: Place the jack under the front axle directly below the springs.
Roadside Emergencies 3. Use the lug nut wrench to screw the lug nut snugly against the wheel. 4. Lower the vehicle by turning the jack handle counterclockwise. 5. Remove the jack and fully tighten the lug nuts in the following pattern: • 5-lug wheel 1 3 4 5 • 8-lug wheel Never use wheels or lug nuts different than the original equipment as this could damage the wheel or mounting system. This damage could allow the wheels to come off while the vehicle is being driven. 2 1 6 7 4 3 8 5 2 6.
Roadside Emergencies Model Bolt size Nm 135 190 Wheel lug nut torque* Lb-ft 100 140 E-150 1/2-20 E-250, E-350 9/16-18 and E-450 E-550 M14x1.5 200–225 150–165 * Torque specifications are for nut and bolt threads free of dirt and rust. Do not use oil or grease on threads (E-550 vehicles, refer to following Note). Use only Ford recommended replacement fasteners. Note: For E-550 vehicles, on all two-piece flat wheel nuts, apply motor oil between the flat washer and the nut.
Roadside Emergencies 6. If removed, install the spare tire lock (if equipped) into the bumper drive tube with the spare tire lock key (if equipped) and jack handle. JUMP STARTING YOUR VEHICLE The gases around the battery can explode if exposed to flames, sparks, or lit cigarettes. An explosion could result in injury or vehicle damage. Batteries contain sulfuric acid which can burn skin, eyes and clothing, if contacted. Do not attempt to push-start your vehicle.
Roadside Emergencies Connecting the jumper cables + + – – 1. Connect the positive (+) booster cable to the positive (+) terminal of the discharged battery. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. + + – – 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery.
Roadside Emergencies + + – – 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery. + + – – 4. Make the final connection of the negative (-) cable to an exposed metal part of the stalled vehicle’s engine, away from the battery and the carburetor/fuel injection system. Do not use fuel lines, engine rocker covers or the intake manifold as grounding points. Do not connect the end of the second cable to the negative (-) terminal of the battery to be jumped.
Roadside Emergencies 3. Once the disabled vehicle has been started, run both engines for an additional three minutes before disconnecting the jumper cables. Removing the jumper cables + + – – Remove the jumper cables in the reverse order that they were connected. 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. + + – – 2.
Roadside Emergencies + + – – 3. Remove the jumper cable from the positive (+) terminal of the booster vehicle’s battery. + + – – 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle’s battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions.
Roadside Emergencies WRECKER TOWING If you need to have your vehicle towed, contact a professional towing service or, if you are a member of a roadside assistance program, your roadside assistance service provider. Ford recommends your vehicle be towed with a wheel lift or flatbed. Do not tow with a slingbelt. Ford Motor Company has not approved a slingbelt towing procedure.
Customer Assistance GETTING THE SERVICES YOU NEED At home Ford Motor Company and Ford of Canada have authorized dealerships to service your vehicle. It is preferred that you return to the authorized dealer where your vehicle was purchased when warranty repairs are needed. However, you may also take your vehicle to another Ford Motor Company or Ford of Canada dealership authorized for warranty repairs.
Customer Assistance In Canada: Customer Relationship Centre Ford Motor Company of Canada, Limited P.O. Box 2000 Oakville, Ontario L6J 5E4 1-800-565-3673 (FORD) www.ford.ca If you own a Lincoln vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealership to help you.
Customer Assistance In some states (in the U.S.) you must directly notify Ford in writing before pursuing remedies under your state’s warranty laws. Ford is also allowed a final repair attempt in some states. In the United States, a warranty dispute must be submitted to the Dispute Settlement Board before taking action under the Magnuson-Moss Warranty Act, or to the extent allowed by state law, before pursuing replacement or repurchase remedies provided by certain state laws.
Customer Assistance • available free to owners and lessees of qualifying Ford Motor Company vehicles. The Dispute Settlement Board may not be available in all states. Ford Motor Company reserves the right to change eligibility limitations, modify procedures and/or to discontinue this service without notice and without incurring obligations per applicable state law.
Customer Assistance • A Ford or Lincoln Mercury dealership representative Consumer candidates for Board membership are recruited and trained by an independent consulting firm. The dealership Board member is chosen from Ford and Lincoln Mercury dealership management, recognized for their business leadership qualities. What the Board needs To have your case reviewed you must complete the application in the DSB brochure and mail it to the address provided on the application form.
Customer Assistance before the Board, this is not a requirement and the Board will decide the case whether or not an oral presentation is made. An oral presentation may be requested by the Board as well. Making a decision Board members review all available information related to each complaint, including oral presentations, and arrive at a fair and impartial decision. Board review may be terminated at any time by either party.
Customer Assistance The CAMVAP program is a straight-forward and relatively speedy alternative to resolve a disagreement when all other efforts to produce a settlement have failed. This procedure is without cost to you and is designed to eliminate the need for lengthy and expensive legal proceedings. In the CAMVAP program, impartial third-party arbitrators conduct hearings at mutually convenient times and places in an informal environment.
Customer Assistance If you are in another foreign country, contact the nearest Ford dealership. If the dealership employees cannot help you, they can direct you to the nearest Ford affiliate office. If you buy your vehicle in North America and then relocate outside of the U.S. or Canada, register your vehicle identification number (VIN) and new address with Ford Motor Company Worldwide Direct Market Operations.
Customer Assistance California Civil Code Section 1793.22(b) presumes that the manufacturer has had a reasonable number of attempts to conform the vehicle to its applicable express warranties if, within the first 18 months of ownership of a new vehicle or the first 29,000 km (18,000 miles), whichever occurs first: 1. Two or more repair attempts are made on the same nonconformity likely to cause death or serious bodily injury OR 2.
Cleaning WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutral Ph shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is available from your dealer. • Never use strong household detergents or soap, such as dish washing or laundry liquid. These products can discolor and spot painted surfaces. • Never wash a vehicle that is “hot to the touch” or during exposure to strong, direct sunlight.
Cleaning PAINT CHIPS Your dealer has touch-up paint and sprays to match your vehicle’s color. Take your color code (printed on a sticker in the driver’s door jam) to your dealer to ensure you get the correct color. • Remove particles such as bird droppings, tree sap, insect deposits, tar spots, road salt and industrial fallout before repairing paint chips. • Always read the instructions before using the products.
Cleaning • Cover the highlighted areas to prevent water damage when cleaning the engine. • In addition to the highlighted areas, cover the power distribution box, located in the engine compartment, when cleaning the engine. • Never wash or rinse the engine while it is running; water in the running engine may cause internal damage. PLASTIC (NON-PAINTED) EXTERIOR PARTS Use only approved products to clean plastic parts. These products are available from your dealer.
Cleaning • Do not use abrasives, as they may cause scratches. • Do not use fuel, kerosene, or paint thinner to clean any parts. • Wiper blades can be cleaned with isopropyl (rubbing) alcohol or windshield washer solution. Be sure to replace wiper blades when they appear worn or do not function properly. INSTRUMENT PANEL AND CLUSTER LENS Clean the instrument panel with a damp cloth, then dry with a dry cloth. • Avoid cleaners or polish that increase the gloss of the upper portion of the instrument panel.
Cleaning Do not use cleaning solvents, bleach or dye on the vehicle’s seatbelts, as these actions may weaken the belt webbing. LEATHER SEATS (IF EQUIPPED) Your leather seating surfaces have a clear, protective coating over the leather. • To clean, use a soft cloth with Motorcraft Deluxe Leather and Vinyl Cleaner (ZC-11–A). Dry the area with a soft cloth. • To help maintain its resiliency and color, use the Motorcraft Deluxe Leather Care Kit (ZC-11–D), available from your authorized dealer.
Cleaning Motorcraft Custom Bright Metal Cleaner (ZC-15) Motorcraft Wheel and Tire Cleaner (ZC-37–A) Motorcraft Dash and Vinyl Cleaner (ZC-38–A) Motorcraft Car Care Kit (ZC-26) Ford Premium Car Wash Concentrate (F2SZ-19523–WC) Motorcraft Carlite Glass Cleaner (Canada only) (CXC-100) Motorcraft Spot and Stain Remover (ZC-14) Motorcraft Detail Wash (ZC-3–A) Motorcraft Tire Detailer (ZC-28) Motorcraft Triple Clean (ZC-13) Motorcraft Ultra-Clear Spray Glass Cleaner (not available in Canada) (ZC-23) Motorcraft En
Maintenance and Specifications SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easy location. • We provide a scheduled maintenance guide which makes tracking routine service easy. If your vehicle requires professional service, your dealership can provide the necessary parts and service. Check your Warranty Guide/Owner Information Guide to find out which parts and services are covered.
Maintenance and Specifications OPENING THE HOOD 1. Inside the vehicle, pull the hood release handle located under the bottom left corner of the instrument panel. HOOD 2. Go to the front of the vehicle and release the auxiliary latch that is located in the center top of the grill. 3. Lift the hood and secure it with the prop rod. IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT Engine compartment component locations Refer to the 7.
Maintenance and Specifications 1 2 3 4 5 6 10 7 8 9 1. Windshield washer fluid reservoir 2. Engine oil filler cap (except 4.2L V6 engine) 3. Automatic transmission fluid dipstick 4. Air filter assembly 5. Engine oil dipstick 6. Engine oil filler cap (4.2L V6 engine only) 7. Power steering fluid reservoir 8. Brake fluid reservoir 9. Engine coolant reservoir 10. Battery WINDSHIELD WASHER FLUID Add fluid to fill the reservoir if the level is low.
Maintenance and Specifications Washer fluids containing non-methanol antifreeze agents should be used only if they provide cold weather protection without damaging the vehicle’s paint finish, wiper blades or washer system. If you operate your vehicle in temperatures below 4.5° C (40° F), use washer fluid with antifreeze protection. Failure to use washer fluid with antifreeze protection in cold weather could result in impaired windshield vision and increase the risk of injury or accident.
Maintenance and Specifications • If the oil level is between the MIN and MAX marks, the oil level is acceptable. DO NOT ADD OIL. • If the oil level is below the MIN mark, add enough oil to raise the level within the MIN-MAX range. • Oil levels above the MAX mark may cause engine damage. Some oil must be removed from the engine by a service technician. 7. Put the indicator back in and ensure it is fully seated. Adding engine oil 1. Check the engine oil.
Maintenance and Specifications Engine oil and filter recommendations Look for this certification trademark. SAE 5W-20 engine oil is recommended. Only use oils “Certified For Gasoline Engines” by the American Petroleum Institute (API). Use Motorcraft or an equivalent oil meeting Ford specification WSS-M2C153–H. SAE 5W-20 oil provides optimum fuel economy and durability performance meeting all requirements for your vehicle’s engine.
Maintenance and Specifications BATTERY Your vehicle is equipped with a Motorcraft maintenance-free battery which normally does not require additional water during its life of service. However, for severe usage or in high temperature climates and for frame mounted batteries, check the battery electrolyte level. Refer to the scheduled maintenance guide for the service interval schedules. Keep the electrolyte level in each cell up to the “level indicator”. Do not overfill the battery cells.
Maintenance and Specifications When lifting a plastic-cased battery, excessive pressure on the end walls could cause acid to flow through the vent caps, resulting in personal injury and/or damage to the vehicle or battery. Lift the battery with a battery carrier or with your hands on opposite corners. Keep batteries out of reach of children. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing.
Maintenance and Specifications RN LE TU AD RE If the battery has been disconnected or a new battery has been installed, the clock and radio settings must be reset once the battery is reconnected. • Always dispose of automotive batteries in a responsible manner. Follow your local authorized standards for disposal. Call your local authorized recycling center to find out more about recycling automotive batteries.
Maintenance and Specifications Gasoline engines Disconnect: 1. Disconnect the primary battery ground cable. 2. Disconnect the auxiliary battery frame ground. • Remove the ground bolt. • Pull the cable away from the frame and make sure that the cable does not contact the frame. Connect: 1. Reconnect the auxiliary battery frame ground.
Maintenance and Specifications 2. Reconnect the primary battery ground cable. Diesel engines Disconnect: Secondary positive cable remains energized after disconnection. Make sure the tool does not contact any ground surface. 1. Disconnect the secondary positive cable from the primary battery terminal. 2. Wrap the secondary positive cable with a non-conductive material to insulate.
Maintenance and Specifications 3. Disconnect the primary battery ground cable. 4. Disconnect the primary battery positive cable. Connect: Secondary positive cable remains energized after disconnection. make sure the tool does not contact any ground surface. 1. Reconnect the primary battery positive cable. 2. Reconnect the primary battery ground cable. 3. Unwrap the secondary positive cable and reconnect to the primary battery terminal.
Maintenance and Specifications concentration should be maintained at 50/50 coolant and distilled water, which equates to a freeze point of -36° C (-34° F). Coolant concentration testing is possible with a hydrometer or antifreeze tester (such as the Rotunda Battery and Antifreeze Tester, 014–R1060). The level of coolant should be maintained at the “cold full” of “cold fill range” level in the coolant reservoir. If the level falls below, add coolant per the instructions in the Adding engine coolant section.
Maintenance and Specifications • Refer to the Scheduled Maintenance Guide for service interval schedules. • Be sure to read and understand Precautions when servicing your vehicle in this chapter. If the engine coolant has not been checked at the recommended interval, the engine coolant reservoir may become low or empty. If the reservoir is low or empty, add engine coolant to the reservoir. Refer to Adding engine coolant in this chapter.
Maintenance and Specifications CXC-209 (Canada), meeting Ford specification WSS-M97B44–D with the factory-filled coolant. Mixing Motorcraft Speciality Orange Engine Coolant or any orange-colored extended life product with your factory filled coolant can result in degraded corrosion protection. • A large amount of water without engine coolant may be added, in case of emergency, to reach a vehicle service location.
Maintenance and Specifications 5. Fill the coolant reservoir slowly with the proper coolant mixture (see above), to within the “cold fill range” or the “cold full” level on the reservoir. If you removed the radiator cap in an overflow system, fill the radiator until the coolant is visible and radiator is almost full. 6. Replace the cap. Turn until tightly installed. (Cap must be tightly installed to prevent coolant loss.
Maintenance and Specifications Severe climates If you drive in extremely cold climates (less than –36° C [–34° F]): • It may be necessary to increase the coolant concentration above 50%. • NEVER increase the coolant concentration above 60%. • Increased engine coolant concentrations above 60% will decrease the overheat protection characteristics of the engine coolant and may cause engine damage.
Maintenance and Specifications How fail-safe cooling works If the engine begins to overheat: • The engine coolant temperature gauge will move to the red (hot) area. H and symbol will • The illuminate. C • The Service Engine Soon indicator light will illuminate. If the engine reaches a preset over-temperature condition, the engine will automatically switch to alternating cylinder operation. Each disabled cylinder acts as an air pump and cools the engine. When this occurs the vehicle will still operate.
Maintenance and Specifications Driving the vehicle without repairing the engine problem increases the chance of engine damage. Take your vehicle to a service facility as soon as possible. WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS Important safety precautions Do not overfill the fuel tank. The pressure in an overfilled tank may cause leakage and lead to fuel spray and fire. The fuel system may be under pressure.
Maintenance and Specifications • Avoid inhaling fuel vapors. Inhaling too much fuel vapor of any kind can lead to eye and respiratory tract irritation. In severe cases, excessive or prolonged breathing of fuel vapor can cause serious illness and permanent injury. • Avoid getting fuel liquid in your eyes. If fuel is splashed in the eyes, remove contact lenses (if worn), flush with water for 15 minutes and seek medical attention. Failure to seek proper medical attention could lead to permanent injury.
Maintenance and Specifications Fuel Filler Cap Your fuel tank filler cap has an indexed design with a 1/8 turn on/off feature. When fueling your vehicle: 1. Turn the engine off. 2. Carefully turn the filler cap counterclockwise 1/8 of a turn until it stops. 3. Pull to remove the cap from the fuel filler pipe. 4. To install the cap, align the tabs on the cap with the notches on the filler pipe. 5. Turn the filler cap clockwise 1/8 of a turn until it stops.
Maintenance and Specifications Repairs to correct the effects of using a fuel for which your vehicle was not designed may not be covered by your warranty. Octane recommendations Your vehicle is designed to use “Regular” unleaded gasoline with pump (R+M)/2 octane rating of 87. We do not recommend the use of (R+M)/2 METHOD gasolines labeled as “Regular” that are sold with octane ratings of 86 or lower in high altitude areas. 87 Do not be concerned if your engine sometimes knocks lightly.
Maintenance and Specifications Cleaner air Ford endorses the use of reformulated “cleaner-burning” gasolines to improve air quality. Running out of fuel Avoid running out of fuel because this situation may have an adverse affect on powertrain components. If you have run out of fuel: • You may need to cycle the ignition from OFF to ON several times after refueling, to allow the fuel system to pump the fuel from the tank to the engine. • Your “Service Engine Soon” indicator may come on.
Maintenance and Specifications amount of fuel in a full tank and a tank when the fuel gauge indicates empty. Empty reserve is the small amount of fuel remaining in the fuel tank after the fuel gauge indicates empty. The amount of usable fuel in the empty reserve varies and should not be relied upon to increase driving range.
Maintenance and Specifications economy under current driving conditions. Additionally, keeping records during summer and winter will show how temperature impacts fuel economy. In general, lower temperatures give lower fuel economy. Driving style — good driving and fuel economy habits Give consideration to the lists that follow and you may be able to change a number of variables and improve your fuel economy. Habits • Smooth, moderate operation can yield up to 10% savings in fuel.
Maintenance and Specifications • Perform all regularly scheduled maintenance items. Follow the recommended maintenance schedule and owner maintenance checks found in your vehicle scheduled maintenance guide. Conditions • Heavily loading a vehicle or towing a trailer may reduce fuel economy at any speed. • Carrying unnecessary weight may reduce fuel economy (approximately 0.4 km/L [1 mpg] is lost for every 180 kg [400 lb] of weight carried).
Maintenance and Specifications • Use only the specified fuel listed. • Avoid running out of fuel. • Do not turn off the ignition while your vehicle is moving, especially at high speeds. • Have the items listed in your scheduled maintenance guide performed according to the specified schedule. The scheduled maintenance items listed in the scheduled maintenance guide are essential to the life and performance of your vehicle and to its emissions system.
Maintenance and Specifications Board Diagnostics System (OBD-II). This OBD-II system protects the environment by ensuring that your vehicle continues to meet government emission standards. The OBD-II system also assists the service technician in properly servicing your vehicle. When the Check Engine/Service Engine Soon light illuminates, the OBD-II system has detected a malfunction. Temporary malfunctions may cause your Check Engine/Service Engine Soon light to illuminate. Examples are: 1.
Maintenance and Specifications FULL COLD CHECKING AND ADDING POWER STEERING FLUID Check the power steering fluid. Refer to the scheduled maintenance guide for the service interval schedules. If adding fluid is necessary, use only MERCON威 ATF. Check the fluid level when it is at ambient temperature, 20° – 80° F (-7° – 25° C): 1. Check the fluid level on the dipstick. It should be between the arrows in the FULL COLD range. Do not add fluid if the level is within this range. 2.
Maintenance and Specifications BRAKE FLUID RESERVOIR The fluid level will drop slowly as the brakes wear, and will rise when the brake components are replaced. Fluid levels below the “MAX” line MAX that do not trigger the brake system warning lamp are within the normal operating range, there is no need to add fluid. If the fluid levels are outside of the normal operating range, the performance of your brake system could be compromised, seek service from your dealer immediately.
Maintenance and Specifications 6. Install the dipstick making sure it is fully seated in the filler tube. 7. Remove the dipstick and inspect the fluid level. The fluid should be in the designated area for normal operating temperature or ambient temperature. Low fluid level Do not drive the vehicle if the fluid level is at the bottom of the dipstick and the ambient temperature is above 10°C (50°F).
Maintenance and Specifications Use of a non-approved automatic transmission fluid may cause internal transmission component damage. If necessary, add fluid in 250 ml (1/2 pint) increments through the filler tube until the level is correct. If an overfill occurs, excess fluid should be removed by a qualified technician. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage.
Maintenance and Specifications 3. Carefully separate the two halves of the air filter housing. 4. Remove the air filter element from the housing. 5. Install a new air filter element. Be careful not to crimp the filter element edges between the air filter housing. This could cause filter damage and allow unfiltered air to enter the engine if not properly seated. 6. Replace the two halves of the air filter housing and secure the clamp. 7. Connect the fresh air inlet tube to the radiator support.
Maintenance and Specifications government test course. For example, a tire graded 150 would wear one and one-half (1 1/2) times as well on the government course as a tire graded 100. The relative performance of tires depends upon the actual conditions of their use, however, and may depart significantly from the norm due to variations in driving habits, service practices, and differences in road characteristics and climate. Traction AA A B C The traction grades, from highest to lowest are AA, A, B, and C.
Maintenance and Specifications SERVICING YOUR TIRES Tire inflation information The E550 vehicles are equipped with a tire that is an all-steel radial. All-steel radial tires utilize steel cords in the sidewalls, and also require increased inflation pressures of up to 95 psi. As such, they cannot be treated like normal light truck tires.
Maintenance and Specifications Tire rotation Because your vehicle’s tires perform different jobs, they often wear differently. To make sure your tires wear evenly and last longer, rotate them as indicated in the scheduled maintenance guide. If you notice that the tires wear unevenly, have them checked. The following procedure applies to vehicles equipped with single rear wheels, if your vehicle is equipped with dual rear wheels it is recommended that only the front wheels be rotated (side to side).
Maintenance and Specifications Replacing the tires Replace the tires when the wear band is visible through the tire treads. Due to exposure to the elements and exhaust you should replace the spare tire when you replace the other tires. When replacing full size tires, never mix radial bias-belted, or bias-type tires. Use only the tire sizes that are listed on the Certification Label. Make sure that all tires are the same size, speed rating, and load-carrying capacity.
Maintenance and Specifications tires and chains. If you need to use chains, it is recommended that steel wheels (of the same size and specifications) be used, as chains may chip aluminum wheels. Follow these guidelines when using snow tires and chains: • Use only SAE Class S chains. • Install chains securely, verifying that the chains do not touch any wiring, brake lines or fuel lines. • Drive cautiously. If you hear the chains rub or bang against your vehicle, stop and re-tighten the chains.
Maintenance and Specifications No. 4, 5 and 6 have a “EM” suffix. If a spark plug needs to be replaced, use only spark plugs with the service part number suffix letter ⬙EEM⬙ as shown on the engine decal. 4 If a spark plug is removed for inspection, it must be reinstalled in the same cylinder. Cylinders No. 1, 2, 3 and 4 have a “PG” suffix. Cylinders No. 5, 6, 7 and 8 have a “P” suffix.
Maintenance and Specifications Fluid Engine coolant-gasoline engine 1 Ford Part Name Motorcraft Premium Engine Coolant (green-colored) or Motorcraft Premium Gold Engine Coolant (yellow-colored) Application Capacity 4.2L V6 engine 22.0L (23.3 quarts) 1 row – 20.9L (22.1 quarts)8 4.2L V6 engine 24.0L (25.4 with aux rear quarts) heat 1 row – 22.9L (24.2 quarts)8 4.6L V8 engine 23.7L (25.0 quarts) 1 row – 22.6L (23.8 quarts)8 4.6L V8 engine 25.7L (27.2 with aux rear quarts) heat 1 row – 24.6L (26.
Maintenance and Specifications Fluid Engine coolant-diesel engine Power steering fluid Rear axle4 218 Ford Part Application Capacity Name Refer to the 7.3L Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement. 1 Motorcraft MERCON威 ATF All Motorcraft SAE 75W-90 Fuel Efficient High Performance Synthetic rear axle lubricant Hypoid Gear Oil SAE 90 Motorcraft 80W-90 Premium rear axle lubricant Visteon 8.8/9.75 inch conventional and Traction-Lok Dana 9.75 inch (M60-IU) Dana 10.
Maintenance and Specifications Fluid Fuel tank Transmission fluid 6 Ford Part Name N/A Motorcraft MERCON威V ATF Motorcraft MERCON 威 ATF Application Capacity All regular and extended length vans and wagons 138 inch wheelbase (except E-Super Duty) 158 inch wheelbase (except E-Super Duty) 176 inch wheelbase (except E-Super Duty) 158 inch and 176 inch wheelbase (E-Super Duty) E-550 132.4L (35.0 gallons) Automatic (4R70W) Automatic (4R100 except E-450) Automatic (4R100 E-450 and E-550) 140.0L (37.
Maintenance and Specifications Fluid Ford Part Application Capacity Name Windshield Motorcraft All 4.0L (4.2 washer fluid Premium quarts) Windshield Washer Concentrate 1 Add the coolant type originally equipped in your vehicle. 2 If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it is considered lubricated for life. These lubricants do not need to be checked or changed unless a leak is suspected, service is required or the axle assembly has been submerged in water.
Maintenance and Specifications an automatic transmission application requiring MERCON威 may cause transmission damage. Use of any fluid other than the recommended fluid may cause transmission damage. 7 Approximate dry fill capacity including transmission fluid cooling system, actual refill capacities will vary based on vehicle application and transmission fluid cooling system (i.e. coolers size, cooling lines. auxiliary cooler capacities).
Maintenance and Specifications Item Hinges, latches, Striker plates, fuel filler door hinge, and seat tracks Lock cylinders Power steering fluid Automatic transmission (4R100) 1 Automatic tranmission (4R70W) 1 Disc brake caliper rails Ford part name Motorcraft Multi-Purpose Grease Ford part number XG–4 or XL-5 Motorcraft Penetrating and Lock Lubricant Motorcraft MERCON威 ATF Motorcraft MERCON威 ATF Motorcraft XL-1 Motorcraft MERCON威V ATF Motorcraft Silicone Brake Caliper Grease and Dielectric Compound P
Maintenance and Specifications Item Dana 9.75 inch (M60–1U) 3 10.5 inch (M70–2U) (M70–1HD) (E-250/350/450/ 550)3 Windshield washer fluid Ford part name Hypoid Gear Oil SAE 90 Motorcraft SAE 80W-90 Premium Rear Axle Lubricant Ford part number C6AZ-19580–E Ford specification ESW-M2C105–E XY-80W90-QL WSP-M2C197-A Motorcraft Premium Windshield Washer Concentrate ZC-32–A WSB-M8B16–A2 1 Ensure the correct automatic transmission fluid is used.
Maintenance and Specifications ENGINE DATA 4.2L V6 engine Cubic inches 256 Required 87 octane fuel 1-4-2-5-3-6 Firing order Engine* Spark plug gap 4.6L V8 engine 281 87 octane 1-3-7-2-6-54-8 1.3-1.4 mm 1.3-1.4 mm (0.052-0.056 (0.052-0.056 inch) inch) EDIS Coil on plug Ignition system Compression 9.3:1 ratio 9.4:1 5.4L V8 engine 330 87 octane 6.8L V10 engine 415 87 octane 1-3-7-2-6-54-8 1.3-1.4 mm (0.052-0.056 inch) Coil on plug 1-6-5-10-27-3-8-4-9 1.3-1.4 mm (0.052-0.056 inch) Coil on plug 9.
Maintenance and Specifications 1 2 3 4 5 225
Maintenance and Specifications Cutaway/commercial stripped chassis models Dimension (1) Overall height (2) Track (Front / Rear) (3) Overall width (4) Wheelbase (5) Overall length Body style E-250 E-350 E-450 E-550 Super Duty Super Duty Refer to Body Builder for specifications. 1 763 mm (69.4 in)/ 1 689 mm (66.5 in) 1 763 mm 1 763 mm (69.4 in)/ (69.4 in)/ SRW 1689 1 973 mm (77.7 in) mm (66.5 in), DRW 1 859 mm (73.2 in) Refer to Body Builder for specifications. 1 999 mm (78.7 in)/ 1 970 mm (77.
Maintenance and Specifications • On the certification label. This label is required by the National Highway Traffic Safety Administration and is made of special material. If it is tampered with, it will be destroyed or a destruction pattern will appear. Certification label for incomplete vehicles On completed derivations of incomplete vehicles, the certification label is affixed at a location determined by a subsequent stage manufacturer of the completed vehicle.
Accessories FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of genuine Ford accessories are available for your vehicle through your local authorized Ford, Lincoln, Mercury or Ford of Canada dealer. These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and aerodynamic appearance of your vehicle.
Accessories Travel equipment Auto head lamps with DRL Bicycle rack Cell phone holder Console (Engine cover) Daytime running lights (DRL) First aid and highway kits Fog lights Hitch mount bicycle carrier Inside mirror, electrochromic with compass (with and without temperature display) Removable roof rack Running boards — Aluminum and Platinum elliptical Speed control Tailgate table TracRac Trailer hitch (Class III) Trailer hitch bars and balls Trailer hitch wiring adaptor Protection and appearance equipment
Accessories For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your vehicle: • When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front or rear axle (GVWR or GAWR as indicated on the Safety compliance certification label). Consult your dealer for specific weight information.
Index A Air bag supplemental restraint system ..........................................93 and child safety seats ..............95 description ................................93 disposal ......................................97 driver air bag ............................95 indicator light ...........................97 operation ...................................95 passenger air bag .....................95 Air cleaner filter ...............209, 215 Ambulance packages ....................
Index wheels ......................................173 wiper blades ............................174 Climate control (see Air conditioning or Heating) ......51, 53 Compass, electronic ....................65 calibration .................................66 set zone adjustment .................66 Console overhead ....................................64 Controls power seat .................................78 Coolant checking and adding ..............189 refill capacities ................193, 216 specifications ..
Index Fluid capacities .........................216 Four-Wheel Drive vehicles preparing to drive your vehicle .....................................118 Fuel ............................................196 calculating fuel economy .......200 cap ...........................................198 capacity ...................................216 choosing the right fuel ...........198 comparisons with EPA fuel economy estimates .................203 detergent in fuel .....................
Index L Lamps bulb replacement specifications chart ..................57 cargo lamps ...............................55 daytime running light ...............54 headlamps .................................54 headlamps, flash to pass ..........55 instrument panel, dimming .....55 interior lamps ...........................56 replacing bulbs ...................57–61 Lane change indicator (see Turn signal) ........................55 Lights, warning and indicator ....12 anti-lock brakes (ABS) ..........
Index Seats ............................................77 child safety seats ....................101 Servicing your vehicle ..............178 Spare tire (see Changing the Tire) ...........149 Spark plugs, specifications .....................215, 224 Special notice ambulance conversions ..............8 diesel-powered vehicles .............7 utility-type vehicles ....................7 Specification chart, lubricants ...........................221, 224 Speed control ..............................
