Ice Manager™ Diverter Valve System Installation Instructions Horizon Elite 1010, 1410, 1810 and 2110 Ice Machines HCC1010AMS, HCC1410AMS, HCC1010WMS, HCC1410WMS, HCD/HCF1010RMS, HCD/HCF1410RMS, HCD/HCF1810RMS, HCD/HCF2110RMS, HCD1010NMS, HCD1410NMS, HCD1810NMS, HCD2110NMS (See model number configurator on page 2 for details.) Order parts online www.follettice.
Chewblet® Ice Machine Model Number Configurations HC Icemaker MC Maestro™ Chewblet® (425 Series) HC Horizon Chewblet (710, 1010, 1410, 1810, 2110 Series) HM Horizon Micro Chewblet Voltage D 1810 A V Series 425 up to C 208-230/60/1 (icemaking head) Self-contained only. 425 lbs D 115/60/1 (icemaking head) (193 kg) Self-contained and remote. If remote 710 up to unit, high side is 208-230/60/1. 675 lbs E 230/50/1 (icemaking head) (306 kg) Self-contained only.
Ice Manager diverter valve system The Ice Manager diverter valve system delivers ice to two ice storage units enabling a single ice machine to meet demand for ice at two locations. The system’s sensors monitor ice levels in each storage unit and automatically switch ice delivery to the appropriate location. Carefully review system overview (pages 4 & 5) and be sure that you have a copy of the Follett approved site survey before proceeding with installation steps.
Ice Manager - Site preparation and system overview 1010N/R 1410N/R 1650N/R 1410A/W 1010A/W 1810N/R 2110N/R CONTROL PANEL NEMA 6-15 NEMA 6-20 6' (1.8m) cord NEMA 5-15 ➊ max. length of 30' (9m) of cable between diverter valve and operator control panel DIVERTER VALVE max. length of 10' (3m) of cable and transport tube between ice machine and diverter valve ➌ ➍ ➋ ICE MACHINE Electrical - ice machine 8' (2.4m) cord ➊ • 1010 (A/W) 208-230/60/1, 11A, max.
max. length of 2' (.6m) between supports insulation ➏ 1/4˝ max. length of 75' (23m) of cable and transport tube between diverter valve and ice storage unit ice transport tube sensor cable 1' ➎ max.
1 Diverter valve Diverter Valve Required Clearances ➊ Diverter Valve Dimensions 12" clearance LANE 2 13.625" 346mm LANE 1 LANE 2 17.468" 444mm LANE 1 10.
1 Diverter valve Hot Water 160 F (71 C) ➏ ➎ ➎ 10' (3m) max. between diverter valve and ice machine ➊ 10' (3m) ice machine cable (blue) 8' cord ➌ ➋ ➍ Connect diverter valve to ice machine† • Remove connection cover from diverter valve ➎ ➊ • Connect blue ice machine cable to diverter valve Note: Control cable run not to exceed 10' (3m).
2 Control panel 30' (9m) control panel cable (gray) wall mount (2 screws) ➋ ➍ ➌ ➊ ➎ Connect control panel to diverter valve Mount control panel • Remove cover from control panel • Mount panel to wall ➋ ➊ using wall anchors if needed ➌ Connect gray control panel cable to diverter valve ➍ • Connect gray control panel cable to control panel • Note: Control panel cable run not to exceed 30' (9m).
3 Lane 1 Ice transport tube and sensor cable LANE 1 • Use the site survey to identify lane 1 dispenser or bin • Measure ice transport tube run and sensor cable run from lane 1 dispenser/bin to diverter valve ➊ • Verify that run lengths comply with requirements on pages 4 & 5 • Insulate ice transport tube • Secure insulated ice transport tube and sensor cable as needed from dispenser/bin to diverter valve, being certain to prevent dips and traps from forming. See guidelines on pages 4 & 5.
5 Ice & beverage dispenser/bin 30” Lancer Sensation and Touchpoint w/IMDV 110CM Symphony Plus w/IMDV ED300 dispenser only 5" (127 mm) 9.00" 10.00" R1 3/4" (19mm) 4" (102mm) 5" (127 mm) R1.750 4" (102mm) 4" (102 mm) 4" (102mm) 4" template CL CL Freestyle 9000 All other dispensers REAR OF DISPENSER LID (UNDERSIDE) ➊ 3-1/2" (88.9mm) dia. 4" (102 mm) CL CL ø3.5" hole saw ø3.
5 Ice & beverage dispenser/bin ➊ ➋ Hot Water 160 F (71 C) ➍ ➎ ➌ Connect ice transport tube & sensor cable • Thread sensor cable through top of sensor distribution unit ➊ • Connect sensor pigtail to sensor cable ➋ • Tuck cable inside sensor unit replace top and tighten screws ➌ • Heat end of transport tube in cup of 160 F (71 C) hot water to soften and spread with pliers ➍ before making connection to ease assembly and prevent stainless coupler edge from cutting inner wall of tube.
5 Ice & beverage dispenser/bin Agitation adjustments – CORNELIUS Agitation adjustments – SERVEND SerVend models only No agitation adjustment required ON OFF Cornelius models ED, DB, DF, IDC and Flavor Fusion Adjust the agitation timer located on the Cornelius PC board to 1 second on, 1 hour off. Note: See Cornelius manual for more information.
5 Ice & beverage dispenser/bin Agitation adjustments – LANCER FS SERIES Initialization Screen (Boot Up Only) Lancer FS-16 Ver. 0.
5 Ice & beverage dispenser/bin Dispenser diverter plate overview – CORNELIUS, ED, DF AND DB SERIES P/N 307277 — Diverter plate (single agitator Cornelius dispensers and left-hand dispense chute on dual-agitator Cornelius dispensers) Single Agitator P/N 307277 — Diverter plate (single agitator Cornelius dispensers and left-hand dispense chute on dual-agitator Cornelius dispensers) Dual Agitator P/N 00996207 — Diverter plate (right-hand dispense chute on dual-agitator dispensers) Cornelius ED, DF and DB
5 Ice & beverage dispenser/bin Restrictor plate adjustment – CORNELIUS IDC and FLAVOR FUSION ➋ adjust restrictor plate to fully open position ➊ Cornelius IDC and Flavor Fusion These dispensers require adjustment of the restrictor plate. • Loosen four nuts on ice chute assembly ➊ • Adjust restrictor plate to fully open position ➋ • Replace four nuts and tight to 50 in. lbs. (max.
6 Follett Vision VU155 ice & beverage dispenser 155 ➊ Hot Water 160 F (71 C) ➎ ➋ ➌ ➍ ➋ Vision VU155 dispenser ice transport tube and sensor cable† • Heat end of transport tube in cup of 160 F (71 C) hot water to soften and spread with pliers ➊ before making connection to ease assembly and prevent stainless coupler edge from cutting inner wall of tube • Install ice transport tube fitting in one of four predrilled rear holes in VU155 dispenser ➋ Note: If threaded end extends into dispenser it must be c
7 Follett Vision VU300 ice & beverage dispenser 300 ➎ ➊ ➋ 1" (26mm) ➌ ➍ ➋ Vision VU300 dispenser ice transport tube and sensor cable† • Insert ice transport tube through one of the four pre-drilled holes in the VU300 dispenser. ➊ Be sure to cut transport tube to proper length to avoid dips or traps.
8 Ice level set points Ice level set points are set at the factory and normally do not need to be changed. Setting recommendations are shown in the table below. Please contact Follett Technical Services toll free at (877) 612-5086 or +1 (610) 252-7301 prior to changing ice level set points. Factory settings LANE 1 LANE 2 Full Min Dif Full Dif Fig. 1 Sensor Reading: Lane 1: ___" Lane 2: ___" Status : OK Fig. 2 10" 14" 3" 10" 3" Lane 1 Setup: Full: 10.0" Min: 14.0" Dif: 3.0" To view ice levels 1.
Before Operating Equipment Ice Manager Diverter Valve System must be cleaned and sanitized. Note: Do not use bleach to sanitize or clean the ice machine or diverter valve. WARNING • Wear rubber gloves and safety goggles (and/or face shield) when handling ice machine cleaner or sanitizer. CAUTION • Use only Follett approved SafeCLEAN Plus™ (item# 01050863) and NU-CALGON IM-III Sanitizer.
Fig. 2 2. Mix 1 gal. (3.8L) 120 F (49 C) water and one 7 oz. (198 g) packet of Follett SafeClean Plus (P/N 01050863). 3. Using a 1 quart (1L) container, slowly fill cleaning cup until CLEANER FULL light comes on. Do not overfill. 4. Place one Sani-Sponge™ in remaining sanitizing and cleaning solution and retain for Step 39. CLEANER FULL Note: Do not use bleach to sanitize or clean the icemaker. Fig. 3 5. Replace cover on cleaner cup. Machine will clean, then flush 3 times in approximately 15 minutes.
Fig. 5 7. Locate Ice Manager control panel. Lane 1 Mode select Auto ON Full Icemaker ON Min Manual Full Lane 2 ON Fig. 6 8. To sanitize Lanes 1 and 2, diverter valve must be in manual mode. Press the MODE SELECT button on the Ice Manager control panel. Manual light will come on. If auto light comes on, press MODE SELECT button again. Mode select Auto Icemaker ON Manual Fig. 7 9. To sanitize Lane 1 – Press LANE 1 button. Lane 1 light will come on.
10. Disconnect ice transport tubes from diverter valve unit. Be sure to note Lane 1 (Fig. 8.1), Lane 2 (Fig. 8.2) and inlet (Fig. 8.3) ice transport tube connections to avoid confusion when reattaching. 3 1 2 Fig. 9 11. Mix 1 gallon 120 F (49 C) water and 1.6 oz (48 ml) NU-CALGON IMS-III SANITIZER. Note: Do not use bleach to sanitize or clean the diverter valve. 12.
Fig. 11 14. To sanitize Lane 2 – Press LANE 2 button. Lane 2 light will come on. Mode select Auto Lane 1 ON Icemaker ON Manual Lane 2 ON Fig. 12 15. Soak supplied brush in sanitizer solution and scrub inside of the diverter valve Lane 2 for at least 60 s, re-wetting the brush with sanitizer as needed. Fig. 13 16. Re-wet brush with sanitizer and scrub inlet for at least 60 seconds, re-wetting the brush with sanitizer as needed.
Fig. 14 17. Rinse brush in potable, 120 F (49 C) water. Rinse Lane 1 (Fig. 14.1), Lane 2 (Fig. 14.2), and inlet (Fig. 14.3) with clean potable water for at least 60 s to be sure each lane is rinsed thoroughly. 3 2 1 H2O Fig. 15 18. Re-connect ice transport tube to Lane 1 (Fig. 15.1), Lane 2, (Fig. 15.2) and inlet (Fig. 15.3). 3 1 2 Fig. 16 19. To sanitize Lane 1 ice transport tube – Press ice machine power switch OFF.
Fig. 17 20. Verify that Ice Manager is in manual mode. Manual light should be on. If auto light is on, press MODE SELECT button to switch to manual mode. Mode select Auto Icemaker ON Manual Fig. 18 21. Press LANE 1 button. Lane 1 light will come on. Mode select Auto Lane 1 ON Icemaker ON Manual Lane 2 ON Fig. 19 22. Disconnect coupling from ice machine as shown.
Fig. 20 23. Using disposable food service grade gloves, insert dry Sani-Sponge. 24. Insert Sani-Sponge soaked in SafeClean Plus (from Step 4). 25. Push both Sani-Sponges down ice transport tube with supplied pusher tube. 1 (40 16" 7m m) 2 3 Fig. 21 26. Remove 16” (407 mm) pusher tube. Fig. 22 27. Reconnect coupling. Press ice machine power switch ON. Ice pushes Sani-Sponges through tube.
Fig. 23 28. Place a sanitary (2 gallon or larger) container in bin or dispenser to collect Sani-Sponges and ice for 10 minutes. Collect 5.5 lbs (3 kg) of ice from unit. Discard ice and Sani-Sponge. Fig. 24 29. To sanitize Lane 2 ice transport tube – Press ice machine power switch OFF. Fig. 25 30. Verify that Ice Manager is in manual mode. Manual light should be on. If auto light is on, press MODE SELECT button to switch to manual mode.
Fig. 26 31. Press LANE 2 button. Lane 2 light will come on. Mode select Auto Lane 1 ON Icemaker ON Manual Lane 2 ON Fig. 27 32. Disconnect coupling from ice machine as shown. Fig. 28 33. Using disposable food service grade gloves, insert dry Sani-Sponge. 34. Insert Sani-Sponge soaked in SafeClean Plus (from Step 4). 35. Push both Sani-Sponges down ice transport tube with supplied pusher tube.
Fig. 29 36. Remove and discard 16” (407 mm) pusher tube. Fig. 30 37. Reconnect coupling. Press ice machine power switch ON. Ice pushes Sani-Sponges through tube. Fig. 31 38. Place a sanitary (2 gallon or larger) container in bin or dispenser to collect Sani-Sponges and ice for 10 minutes. Collect 5.5 lbs (3 kg) of ice from unit. Discard ice and Sani-Sponges. Fig. 32 39. Press MODE SELECT button on Ice Manager control panel to switch to auto mode. Auto light will come on.
Ice Manager Diverter Valve System Installation Instructions
Ice Manager Diverter Valve System Installation Instructions 31
Horizon, Horizon Elite, Ice Manager, SafeCLEAN, Sani-Sponge, RIDE and Vision are trademarks of Follett LLC. Follett and Chewblet are registered trademarks of Follett LLC, registered in the US. 801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 www.follettice.
