User's Manual

ManualsBrandsFoamPRO Mfg ManualsWater DispensersFoamPRO Mfg FoamPRO Mfg Water Dispenser F1000

Summary of content (57 pages)

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CONTENTS Section INSTALLATION 1.0 ................................................................................................. 2 Connecting the hose/dispenser assembly to the chemical cylinders 1.1 ............. 2 Connecting the red "A" hose to the "A" chemical cylinder 1.2 .............................. 2 Connecting the red "B" hose to the "B" chemical cylinder 1.2 ............................... 4 Connecting the nitrogen hoses 1.3 ......................................................................
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INSTALLATION 1.0 Usually the Foampro dispenser is shipped to customers with the hose assembly already connected to the dispenser. If your Foampro dispenser is not connected to the hose assembly: Attach the red “A” hose to the Hose Connection Fitting (D507) on the left side of the dispenser, just behind the red valve. (See diagram 3A) Attach the blue “B” hose to the Hose Connection Fitting (D507) on the right side of the dispenser, just behind the blue valve. (See diagram 3A) 1.
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INSTALLATION 1.2 Diagram 3A Diagram 3B Nitrogen Supply Hose Pressure Relief Valve Nitrogen Valve Closed Cylinder Chemical Valve Hose Filter Chemical Valve Cylinder Valves - 17 Gal. ©2001 R11.
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INSTALLATION 1.2 Connecting the blue "B" hose to the "B" chemical cylinder: To connect the blue "B" hose to the "B" chemical cylinder: After checking to be sure that all valves on the cylinder are closed, remove the plug from the outlet of the chemical valve (See diagram 5A). Keep the plug handy so that it can be refitted to the cylinder after the cylinder is empty. Remove the cap from the filter end of the blue "B" hose.
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INSTALLATION 1.3 Diagram 5A Nitrogen Supply Hose Pressure Relief Valve Nitrogen Valve Cylinder Chemical Valve Closed Hose Filter Chemical Valve Chemical Filter Cylinder Valves - 60 Gal. Open Chemical Valve Positions: Diagram 5B ©2001 R11.
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STARTUP | CALIBRATION 2.0 Make sure all installation steps have been completed prior to startup and calibration. Make sure that the chemicals are at the correct operating temperature, usually 70° to 90° F. 2.1 Startup: 1 | Be sure that all valves are closed. (See diagrams for valve locations) This would include: The valve on top of the nitrogen cylinder. The nitrogen valve on top of both chemical cylinders ("A" Chemical and "B" Chemical).
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STARTUP | CALIBRATION 2.1 Diagram 7A Nitrogen Supply Hose Pressure Relief Valve Nitrogen Valve Cylinder Chemical Valve Closed Hose Filter Chemical Valve Chemical Filter Cylinder Valves - 60 Gal. Open Chemical Valve Positions: Diagram 7B ©2001 R11.
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STARTUP | CALIBRATION 2.1 2 | Turn on the air supply to the dispenser, and check for leaks. 3 | Remove Mix Cartridge Plug (D620) if one is in place.. Do not install nozzle until calibration steps are completed. 4 | Open both of the air injection valves (D704, D705) (See diagram 9A) to see if the air passes freely through the dispenser. Re-close both of the air injection valves, as they must be closed to complete the calibration of the dispenser.
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STARTUP | CALIBRATION 2.1 9 | Open the nitrogen valves on both chemical cylinders ( "A" component and 1A & 111B) 1B) "B" component). (See diagram 111A 10 | Open the chemical valves on both chemical cylinders ( "A" component and 1A & 111B) 1B) Check for leaks. Tighten any leaking "B" component). (See diagram 111A fittings. 11 | Open the chemical valves on the filter end of the hose assembly for both 1A & 111B) 1B) Check for the "A" component and "B" component. (See diagram 111A leaks.
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STARTUP | CALIBRATION 2.2 Diagram 11A Nitrogen Supply Hose Nitrogen Valve Closed Cylinder Chemical Valve Pressure Relief Valve Hose Filter Chemical Valve Cylinder Valves - 17 Gal. Open Chemical Valve Positions: Diagram 11B Nitrogen Supply Hose Pressure Relief Valve Nitrogen Valve Cylinder Chemical Valve Hose Filter Chemical Valve Chemical Filter Cylinder Valves - 60 Gal. ©2001 R11.
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STARTUP | CALIBRATION 2.2 Calibration of A:B ratio: Proper mixing of the “A” and “B” component chemicals in the correct proportions is important in producing foam. Foams produced with an improper proportion of “A” to “B” chemical can in some cases affect foam properties. When and how often should the A:B ratio be checked? •At the beginning of the workday. •When a new cylinder of “A” or “B” component is installed. •When a new cylinder of nitrogen is installed. •About halfway through the normal workday.
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STARTUP | CALIBRATION 2.2 6 | Close the "A" chemical (red) valve on the F1000 dispenser, leaving the "B" chemical (blue) valve open. (See diagram 15A) 7 | Place a 32 oz. paper cup on a scale, and tare the scale to read zero. 8 | Using a stop watch, or optional timer, trigger the F1000 dispenser for exactly 3 seconds, directing the flow of the "B" chemical into the paper cup on the scale. Record the weight of "B" chemical dispensed. 9 | Purge the mix cartridge once again as outlined in step 5 above.
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STARTUP | CALIBRATION 2.2 1 - Close nitrogen valve on the chemical cylinder. (See diagrams 16A & 16B) 2 - Using the nitrogen pressure adjustment valve for the chemical cylinder being adjusted, turn the adjustment valve counterclockwise two full turns. (See diagram 17A) 3 - Locate the pressure relief valve on the chemical cylinder being adjusted. (See diagrams 16A & 16B) 4 - Pull upward on the ring of the pressure relief valve for 2 or 3 seconds, then release the ring to allow the valve to close.
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STARTUP | CALIBRATION 2.2 of air flowing through the system. Different uses of the F1000, for example spraying foam, may require a higher flow of air than pouring foam. Experience in using the F1000 will help the user determine what air flow level suits their needs. Once the proper amount of airflow through the Air Injection System has been achieved, the F1000 dispenser is ready for use. Foam product can be dispensed by depressing the trigger.
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STARTUP | CALIBRATION 2.2 Three second shot of "A" Grams of "A" Component 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 18 FOAMPRO® F1000 Three second shot of "B" FROM - Grams of "B" component - TO 26.1 28.6 27.0 29.5 27.8 30.5 28.7 31.4 29.6 32.4 30.4 33.3 31.3 34.3 32.2 35.2 33.0 36.2 33.9 37.1 34.8 38.1 35.7 39.0 36.5 40.0 37.4 41.0 38.3 41.9 39.1 42.9 40.0 43.8 40.9 44.8 41.7 45.7 42.6 46.7 43.5 47.6 44.3 48.6 45.2 49.5 46.
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STARTUP | CALIBRATION 2.2 Three second shot of "A" Grams of "A" Component 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 ©2001 R11.01 Three second shot of "B" FROM - Grams of "B" component - TO 61.7 67.6 62.6 68.6 63.5 69.5 64.3 70.5 65.2 71.4 66.1 72.4 67.0 73.3 67.8 74.3 68.7 75.2 69.6 76.2 70.4 77.1 71.3 78.1 72.2 79.0 73.0 80.0 73.9 81.0 74.8 81.9 75.7 82.9 76.5 83.8 77.4 84.8 78.3 85.7 79.1 86.7 80.0 87.6 80.9 88.
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STARTUP | CALIBRATION 2.2 Three second shot of "A" Grams of "A" Component 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 20 FOAMPRO® F1000 Three second shot of "B" FROM - Grams of "B" component - TO 97.4 106.7 98.3 107.6 99.1 108.6 100.0 109.5 100.9 110.5 101.7 111.4 102.6 112.4 103.5 113.3 104.3 114.3 105.2 115.2 106.1 116.2 107.0 117.1 107.8 118.1 108.7 119.0 109.6 120.0 110.
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STARTUP | CALIBRATION 2.2 Three second shot of "A" Grams of "A" Component 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 ©2001 R11.01 Three second shot of "B" FROM - Grams of "B" component - TO 134.8 147.6 135.7 148.6 136.5 149.5 137.4 150.5 138.3 151.4 139.1 152.4 140.0 153.3 140.9 154.3 141.7 155.2 142.6 156.2 143.5 157.1 144.3 158.1 145.2 159.0 146.1 160.0 147.0 161.0 147.8 161.9 148.7 162.9 149.6 163.8 150.4 164.8 151.3 165.7 152.2 166.7 153.0 167.
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MAINTENANCE | SERVICE 3.0 The F1000 has two parts of the mechanical system that can be serviced by the user. The first is the air pressure and flow system. This system operates the mechanical movement of the gun, and involves the following parts: The handle, trigger, cylinder and piston assembly, and the air injection system. SAFETY NO TE: NOTE: Prior to performing any service work on the air pressure and flow system of the F1000, be sure that the air hose to the dispenser is disconnected.
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MAINTENANCE | SERVICE 3.1.1 Trigger (D300) The trigger assembly is composed of six parts that fit into the handle: (See 25A). The trigger itself (D301), the three O rings (D303) that fit onto diagram 25A) the trigger, the trigger spring (D302), and the trigger set screw (D304). Usually the only service required of the trigger assembly is general cleaning, replacement and lubrication of the D303 O rings or replacement of the D302 spring.
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MAINTENANCE | SERVICE 3.1.
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MAINTENANCE | SERVICE 3.1.3 Air Cylinder/ Piston Assembly (D400) 1 | Before removing the Air Cylinder/Piston Assembly (D400) from the F1000, first be sure that the Connecting Rod (D405) is fully extended out from the Air Cylinder Body (D401). This would be its normal position when the F1000 is NOT dispensing foam.
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MAINTENANCE | SERVICE 3.1.3 Air Cylinder/ Piston Assembly (D400) 4 | Loosen and remove the Thumbscrew (D413). (See diagram 30A) 5 | Gently remove the Air Cylinder/ Piston Assembly (D400) from the Handle 1A) (D201). (See diagram 331A) 6 | Using a pair of snap ring pliers, remove the Back Plate Retaining Ring (D412) 1B) from the Air Cylinder/Piston Assembly (D400). (See diagram 331B) Diagram 30A 30 FOAMPRO® F1000 ©2001 R11.
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MAINTENANCE | SERVICE 3.1.3 Air Cylinder/ Piston Assembly (D400) 7 | Push the Connecting Rod (D405) back into the Air Cylinder Body (D401) as far as it will go. This should cause the Back Plate (D410) to be pushed out of the Air Cylinder Body (D401). The Piston (D402) should also be accessible at this point. (See diagram 33A) 8 | Remove the Back Plate O Ring (D411) and replace it with a new O Ring. Lubricate the new O Ring with a small amount of O Ring lubricant.
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MAINTENANCE | SERVICE 3.1.3 Air Cylinder/ Piston Assembly (D400) * Insert the new Connecting Rod (D405), O Ring end first, into the flat side of the Piston (D402). This may require a fair amount of force. Make sure that the Connecting Rod is oriented with the slot facing down as shown. (See diagram 35A) 35A). Make sure the Connecting Rod (D405) is flush with the back of the piston surface. * Insert Set Screw (D403) in the side of the Piston and tighten fully to lock the Connecting Rod in place.
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MAINTENANCE | SERVICE 3.1.3 Air Cylinder/ Piston Assembly (D400) For steps 13 to 16, refer to Diagram 37A 13 | Apply a thin layer of O Ring Lubricant to the inside surface of the Air Cylinder Body (D401) 14 | Insert the Piston into the Air Cylinder Body, making sure that the Connecting Rod (D405) is positioned correctly so that it is inserted through the Bushing (D406). Push the Piston all of the way into the Air Cylinder Body (D401). 15 | Insert the Back Plate (D410) into the Air Cylinder Body.
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MAINTENANCE | SERVICE Before performing any service work on the F1000 it is CRITICAL that all pressure of 3.2 the Chemical Flow System is relieved. Complete the following steps to relieve pressure on the F1000. First, make sure all of the following valves are CLOSED.
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CHEMICAL FLOW SYSTEM Diagram 39A Nitrogen Supply Hose Pressure Relief Valve Nitrogen Valve Closed Cylinder Chemical Valve Diagram 39B Hose Filter Chemical Valve Nitrogen Supply Hose Pressure Relief Valve Nitrogen Valve Closed Cylinder Chemical Valve Hose Filter Chemical Valve Chemical Filter Cylinder Valves - 60 Gal. Cylinder Valves - 17 Gal. Open Chemical Valve Positions: Diagram 39C Open Chemical Valve Positions: Diagram 39D ©2001 R11.
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MAINTENANCE | SERVICE 3.2 3.2.1 Carrier Assembly (D500) 3.2.2 Chemical V alve Valve Service (D503R & D503B) 40 FOAMPRO® F1000 The chemical flow in the F1000 takes place in the Carrier Assembly (D500) and the Mix Cartridge (D603 or other optional Mix Cartridge).
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MAINTENANCE | SERVICE 3.2 There are two Filter Screens (D504) in the side of the Carrier (D501). One Filter Screen is for the “A” Chemical, and the other Filter Screen is for the “B” Chemical. These Filters are designed to catch any particulate matter that may be present from getting into the Mix Cartridge (D603). The Filter Screens need to be cleaned periodically.
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MAINTENANCE | SERVICE 3.2 The Hose Connection Fittings (D507) that connect the “A Chemical and “B” Chemical hoses to the Carrier (D501) contain check valve mechanisms. These mechanisms can be affected by particulate matter, or can get clogged by chemicals that may have gelled in the check valve. 3.2.4 Check V alve Valve Assembly Service To service either of these valves: The pressure on the Chemical Flow System must be relieved prior to performing this procedure.
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MAINTENANCE | SERVICE 3.2 3.2.5 Mix Cartridge Service (D603 or Optional Cartridge) (See diagram 47A) There are no user serviceable parts inside the Mix Cartridge (D603). Do not pull the center rod out of the Mix Cartridge. Do not attempt to disassemble the Mix Cartridge. If the Mix Cartridge seizes, the rod in the center of the Mix Cartridge will not move, and the F1000 will not operate.
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MAINTENANCE | SERVICE 3.2 3.2.6 Mix Cartridge The Ports can be cleaned by removing the Mix Cartridge from the Carrier (D501) and cleaning the ports while they are in place. (See diagram 49A) Removal and Cleaning (D603 or Optional This procedure can be performed without relieving the pressure on the Chemical Flow System, provided that the Red chemical valve (D503R) and the Blue chemical Cartridge) valve (D503B) remain closed during the entire procedure (See diagram 49C for location of these valves) valves).
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MAINTENANCE | SERVICE 3.2 3.2.6 (cont.) Mix Cartridge Removal and Cleaning (D603 or Optional Cartridge) 11 | Remove the two small O Rings (D602) on the Carrier (D501). (See diagram 5 1A) 51A) 12 | Clean the surfaces of the Carrier (D501) where it comes into contact with the Mix Cartridge. 13 | Replace the two small O Rings (D602) on the Carrier (D501). 1A) 51A) (See diagram 5 14 | Place the Mix Cartridge back onto the Carrier, and tighten it down using the Thumbnut (D510), turn 1/4-turn past hand-tight.
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SHUTDOWN 4.0 One of the unique features of the Foampro F1000 is that it can be shut down for storage without disconnecting or flushing the chemical hoses or the dispensing gun itself. 4.1 Shutdown Procedure The Foampro F1000 should be shutdown as follows: Be sure that all valves are closed.
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SHUTDOWN Note: It is not necessary to flush the hoses or empty them prior to storage. 1 | Complete the shutdown procedure detailed in Steps 1 through 7 above. 2 | Place a paper towel beneath the connection of the Hose Filter valve and the Chemical Outlet valve on the “A” chemical cylinder. 3 | Disconnect the Hose Filter from the chemical cylinder. 4 | Replace the cap on the chemical outlet valve on the chemical cylinder, and replace the plug in the end of the Hose Filter.
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TROUBLESHOOTING 5.0 From time to time the performance of the F1000 may vary from the optimum or the foam produced not meet the desired characteristics. Below is a list of symptoms and a series of checks to restore proper perfomance. (Page number references follow procedures).
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PARTS LIST 6.
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PARTS LIST 6.0 MIX CARTRIDGE D603 D620 Mix Cartridge, Standard Output 1/4" Plug D701 D702 D703 D704 D705 D706 D707 D708 1/8" Air Injection Tee 1/8" Elbow Needle Valve Air On-Off Valve 1/8" air nipple Cartridge Tubing Elbow 1/8" Tubing Adaptor 1/4" plastic tubing H806 H807 H811 H870 H871 Filter Unit 1/2" Valve 20 Ft Hose Bundle, 3/8" Hose End Plug Hose End Cap R900 R905 R906 R907 R908R R908B Regulator System, Fully Assembled Pressure Relief Valve 4000 PSI Gauge 300 PSI Gauge 10 Ft.